Mattress arrangement, such as a bed, having adjustable firmness
11006764 · 2021-05-18
Assignee
Inventors
Cpc classification
A47C27/05
HUMAN NECESSITIES
International classification
Abstract
A pocket spring mattress arrangement, such as a bed arrangement, having adjustable firmness is disclosed. The mattress arrangement includes a pocket spring mattress having a plurality of pocketed units of coil springs individually arranged in pockets formed of a casing material. The mattress has at least two parts of which at least one is a compactable part. Further, at least one elongate actuation member extends perpendicular to a compacting direction for the compactable part(s), corresponding to a width or length direction of the mattress, and is embedded within the mattress between two of the parts. The actuation member is moveable in the compacting direction to expand or contract at least one of the one or more compactable part(s) of the mattress. Elastic elements may further be provided to contract one or more of the compactable parts.
Claims
1. A pocket spring mattress arrangement comprising: a pocket spring mattress having a plurality of pocketed units of coil springs individually arranged in pockets formed of a casing material, said pocket spring mattress having at least two parts, the at least two parts including at least two compactable parts; and at least one elongate actuation member extending perpendicular to a compacting direction for said at least two compactable parts, said compacting direction corresponding to a width or length direction of the pocket spring mattress, and being embedded within the pocket spring mattress between two of said at least two parts, said at least one elongate actuation member being moveable in the compacting direction to expand or contract one or more of the at least two compactable parts of the pocket spring mattress; wherein the pocket spring mattress has fixed outer dimensions, and said at least one elongate actuation member is configured to contract one of said at least two compactable parts while simultaneously expanding the other of said at least two compactable parts.
2. The pocket spring mattress arrangement of claim 1, wherein the plurality of pocketed units comprise: a plurality of parallel continuous strings interconnected side by side, each of the plurality of parallel continuous strings being formed of a continuous casing material, enclosing a plurality of coil springs in individual pockets, forming a line of integrated pocketed units.
3. The pocket spring mattress arrangement of claim 2, wherein the plurality of parallel continuous strings extend in the compacting direction.
4. The pocket spring mattress arrangement of claim 1, further comprising: at least one elastic element configured to provide a contraction force to contract the one or more of the at least two compactable parts of the pocket spring mattress in the compacting direction.
5. The pocket spring mattress arrangement of claim 4, wherein the at least one elastic element extends between a first end and a second end in an extension direction, said extension direction corresponding to at least one of the width or length direction of the pocket spring mattress, and said at least one elastic element is configured to provide a contraction force to bring said first end and said second end towards each other, thereby providing the contraction force to contract the one or more of the at least two compactible parts of the pocket spring mattress extending between said first end and said second end in the extension direction.
6. The pocket spring mattress arrangement of claim 4, wherein at least one of the at least one elastic element is arranged above or underneath a line of pocketed units, and connected to at least one end surface of said plurality of pocketed units.
7. The pocket spring mattress arrangement of claim 4, wherein at least one of the at least one elastic element is arranged between lines of pocketed units, and connected to longitudinal surfaces of at least one of said pocketed units.
8. The pocket spring mattress arrangement of claim 1, further comprising: at least two elongate actuation members, extending perpendicular to said compacting direction at a distance from each other.
9. The pocket spring mattress arrangement of claim 1, wherein the at least one elongate actuation member includes a relatively rigid rod or plate.
10. The pocket spring mattress arrangement of claim 1, wherein the at least one elongate actuation member extends over at least 50% of the length of the width or length of the pocket spring mattress.
11. The pocket spring mattress arrangement of claim 1, wherein the at least one elongate actuation member extends between rows of pocketed units.
12. The pocket spring mattress arrangement of claim 1, further comprising: at least one manipulation element, extending in the compacting direction, and connected to said at least one elongate actuation member, for controlled movement of the at least one elongate actuation member in the compacting direction.
13. The pocket spring mattress arrangement of claim 12, further comprising: an electric actuator for controlled pulling of the at least one manipulation element.
14. A method for adaptation of firmness of a mattress arrangement, the method comprising: providing a pocket spring mattress, said pocket spring mattress having fixed outer dimensions and at least two parts, the at least two parts including at least two compactable parts; providing at least one elongate actuation member extending perpendicular to a compacting direction for said at least two compactable parts, said compacting direction corresponding to a width or length direction of the pocket spring mattress, and being embedded within the pocket spring mattress between two of said at least two parts, said at least one elongate actuation member being moveable in the compacting direction; and controlling movement of the at least one elongate actuation member to contract one of the at least two compactable parts and simultaneously expand the other of the at least two compactible parts.
15. The pocket spring mattress arrangement of claim 5, wherein at least one of the at least one elastic element is arranged above or underneath a line of pocketed units, and connected to at least one end surface of said pocketed units.
16. The pocket spring mattress arrangement of claim 5, wherein at least one of the at least one elastic element is arranged between lines of pocketed units, and connected to longitudinal surfaces of at least one of said pocketed units.
17. The pocket spring mattress arrangement of claim 10, wherein the at least one elongate actuation member extends over at least 70% of the length of the width or length of the pocket spring mattress.
18. The pocket spring mattress arrangement of claim 16, wherein the at least one elongate actuation member extends over at least 90% of the length of the width or length of the pocket spring mattress.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the present invention will now be described in more detail, with reference to the appended drawings showing currently preferred embodiments of the invention.
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DETAILED DESCRIPTION
(15) In the following, the invention will be exemplified by means of bed arrangements. However, it is to be acknowledged by the skilled reader that the same principles and functions may also be used in other types of mattress arrangements using mattresses, e.g. in the form of a bed mattress, a cushion or the like, such as seats for all sorts of vehicles, upholstered furniture, and the like. Accordingly, when reference in the following is made to a bed or bed arrangement, it is to be understood that this may also be used in other types of mattress arrangements, and in particular other types of furniture arrangements.
(16) A mattress arrangement having a mattress 1 with adjustable firmness according to a first embodiment of the invention is shown schematically in
(17) The mattress defines at least two, and preferably at least three parts 4a, 4b, 4c with adjustable firmness. In the illustrative example, three parts are provided. These parts may be formed of separate pocket mattresses elements, or be formed of a continuous mattress element extending over two or more zones.
(18) The mattress further preferably comprises at least one elastic element 5 arranged to provide a contraction force to contract one or more of the part(s) of the mattress in a compacting direction. In this embodiment, such elastic elements 5 are arranged in the central part 4b. However, elastic elements may additionally or alternatively be provided in one or more of the other parts, and may also, alternatively, extend over several parts, or all the parts, as will be discussed in more detail in the following.
(19) The elastic elements 5 of this embodiment provides a contraction of the central part 4b, thereby compacting this part in the length direction of the mattress. However, in other embodiments, the compacting may alternatively or additionally be made in the width direction of the mattress.
(20) Further, at least one elongate actuation member 6 is provided. This elongate actuation member 6 extends perpendicular to the compacting direction, i.e. in the width direction in this embodiment. The elongate actuation member is preferably rigid or relatively rigid, and may e.g. be realized as a rod, a narrow plate or the like. The elongate actuation member(s) is moveable in the compacting direction, i.e. here the length direction, of the mattress, and is embedded in the mattress. Hereby, the elongate actuation member(s) is useable to contract or expand one or more of the parts of the mattress. If the elongate actuation member(s) is maneuverable both to contract and expand the parts, the elastic elements may optionally be omitted.
(21) In the illustrative example, two elongate actuation members are provided, arranged between the first part 4a and the second part 4b, and between the second part 4b and the third part 4c, respectively.
(22) In the illustrative example, the elastic elements 5 are connected to the elongate actuation members. However, in other embodiments, the elastic elements may also be connected to one or both of the side walls. Further, the elastic elements may additionally or alternatively be connected to pocket units of one or several of the mattress parts.
(23) The elongate actuation members are preferably moveable by manipulation elements 61, here in the form of strings, wires, cords, bands, rods or the like attached to the elongate actuation members 6, and extending through or beneath the adjacent mattress parts 4a and 4c to the side walls 2. Thus, by pulling the manipulation elements 61, the elongate actuation member will move towards the side wall, thereby expanding the central mattress part, and correspondingly compacting the mattress part between the elongate actuation member and the side wall. The manipulation elements 61 are preferably fixable in one or more retracted positions, and preferably in several or even all possible retracted positions.
(24) Thus, in this illustrative example, when the manipulation elements 61 are in an extended of free position, the elastic elements 5 will move the elongate actuation members 6 together, thereby expanding the mattress parts 4a and 4c at the sides, and compacting the central mattress part 4b. This increases the firmness of the mattress experienced by the user. Such a firmer state is illustrated in
(25) The sides of the mattress being closest to the short sides are preferably connected or fixed in relation to the frame, thereby maintaining a fixed outer boundary of the mattress during adjustment. For example, the pockets closest to the short sides may be connected to the side walls 2. Alternatively, rods or the like attached to the frame may be arranged at the short sides, and connected to the mattress, e.g. by being attached to the pocket units closest to the short sides, or being arranged between the rows of pocket units closest to the short sides.
(26) The mattress arrangement may also comprise an external cover, one or more additional mattresses, and the like. Such embodiments are illustrated in
(27) With reference to
(28) However, the provision of an upper mattress 72 is not necessary, and in simpler configurations, only the adjustable mattress 1 may be provided. Such a simpler configuration is illustrated in
(29) The mattress is a pocket spring mattress, comprising several parts, being integrated into a single pocket core, or provided as individual, separate pocket cores. The pocket core(s) is preferably arranged as continuous strings, being connected to each other. Expansion of the mattress into the expanded state occurs in a least one of a direction being parallel to the strings and a direction being perpendicular to the strings. Each string is preferably formed by continuous cover material, and the separation between adjacent pockets being formed by lateral separation joints. These separation joints, as well as longitudinal joints, may be formed through any form of adhesive bonding, welding, stapling, sewing, or any combination thereof. In a preferred embodiment, welding is used. Coil springs of many different sizes could be used in conjunction with the present invention, and in principle any desired spring size, large or small, may be used. Preferably, however, the coil springs have a diameter in the range 2-10 cm, and preferably in the range 4-8 cm, such as 6 cm. In addition, the coil springs are preferably manufactured from helically coiled wires. The springs preferably comprise at least three turns, and preferably fewer than 10 turns. Moreover, they are advantageously made of spiral wire with a thickness in the range 0.5-3.0 mm, preferably a wire thickness in the range 1.25-2.50 mm. Preferably the springs are slightly spool-shaped, that is with smaller turns at the top and bottom. Mattresses of these types are per se known.
(30) One mattress type which is suitable for use as the lower mattress is the one disclosed in U.S. Pat. No. 8,176,589, by the same applicant, said document hereby incorporated in its entirety by reference. Such a mattress is illustrated in
(31) Another mattress type which is suitable for use as the lower mattress is the one disclosed in U.S. Pat. No. 7,048,263, also by the same applicant, said document also being incorporated by reference in its entirety. Such a mattress is illustrated in
(32) Still another mattress type which is suitable for use as the lower mattress is the one disclosed in US 2007/124865, also by the same applicant, said document also being incorporated by reference in its entirety. Such a mattress is illustrated in
(33) Another mattress type which is suitable for use as the lower mattress is similar to the one disclosed with reference to
(34) At least one part of the mattress further comprises at least one elastic element extending through the mattress or the part of the mattress, and between a moveable side and an opposite side of the mattress, or mattress part, wherein the at least one elastic element is arranged to provide a contraction force to bring the mattress or mattress part to the contracted state. Hereby, the mattress or mattress part will resume a contracted state when no exterior force is applied. This simplifies operation of the mattress and also ensures that the distribution of springs in the mattress or mattress part remains uniform also in every intermediate state, between the expanded state and the contracted state. The elastic element may e.g. a band, string, cord or the like of an elastic material. Preferably, a plurality of elastic elements is provided, being distributed over or within the mattress or mattress part. Further, it is preferred that each elastic element is connected to the mattress or mattress part at a plurality of distributed connection points. In particular, it is preferred that each elastic element is connected to a plurality of pockets, and preferably to each pocket it is in contact with. Specifically, such elastic elements may be combined with any of the pocket spring mattress types discussed above in relation to
(35) In the embodiment of
(36) In
(37) In
(38) Alternatively or additionally, the elastic elements 5 may be arranged on the sides of the mattress, and in between the strings. Such an embodiment is illustrated in
(39) In the embodiments illustrated in
(40) In the embodiments discussed with reference to
(41) The elongate actuation member may also be provided in openings within the strings. Such an illustrative example is shown in
(42) Movement of the elongate actuation member(s) may be effected by manipulation elements, such as a push or pull arrangement. The manipulation elements are thus preferably arranged to exert a pulling or pushing force to the elongate actuation member(s) from a distance, thereby effecting contraction and/or expansion of the corresponding mattress parts. The manipulation elements may be in the form of solid rods, etc, which are able to be manipulated from an outer side of the mattress arrangement. However, preferably, the manipulation elements are in the form of a flexible, elongate structure, such as cords, wires, strips or the like. The manipulation elements are preferably not stretchable, and non-elastic. For example, the manipulation elements may be realized as steel wires.
(43) The manipulation elements may extend underneath the mattress, at the sides of the mattress or through the mattress.
(44) The manipulation elements may be manually manipulated, and may be lockable at any desired position by suitable locking or securing arrangements, such as clamps, by being tied together and the like.
(45) However, the manipulation elements may also be operated by an electric motor or the like. A knob, wheel, depressible buttons, a touch screen or any other type of user interface may then be operated resulting in a corresponding displacement of the elongate actuation member(s).
(46) Some embodiments of such manipulation elements will be illustrated in the following.
(47) The embodiment of
(48) In the embodiment of
(49) Even though the shaft and roller are shown as being arranged in the plane of the mattress, and exterior from the short side of the mattress, it is to be appreciated by the skilled artisan that many other placements of the manipulation arrangement are also feasible, such as below the mattress and the like. Further, the manipulation elements need not extend along straight lines, but may be arranged in curved paths, in particular outside the mattress. Sliding surfaces, rollers and the like may be arranged to provide a smoot transition between different extension directions.
(50) In another embodiment, similar to the one discussed in relation to
(51) In the embodiments discussed in relation to
(52) In the embodiment of
(53) In the above-discussed embodiments, the manipulation arrangement comprises a rotatable shaft. However, many other arrangements for effecting pushing and/or pulling of the manipulation elements are feasible.
(54) In yet another embodiment, shown in
(55) In this embodiment, a single manipulation arrangement is provided for operation of both the elongate actuation members, but again it should be acknowledged that more than one manipulation arrangement may also be used.
(56) In the illustrated manipulation arrangement, the manipulation element(s) 61′″ form a closed loop, being made of a single manipulation element, or a plurality of connected manipulation elements. In particular, the manipulation arrangement may comprise a steel wire, and preferably a single steel wire arranged in a closed loop. The manipulation element is connected to the connector 65 being controllably displaceable by the piston 63′, here arranged close to one of the short ends of the mattress. The wire extends to one corner of the mattress, and to a roller 64′, sliding surface, hook or the like. The wire then continues in parallel with the long side of the mattress past an end of one elongate actuation member 6 to which it is connected, and to a roller 64″ or the like arranged at the opposite corner. The wire then extends back, parallel to the same long side, and past an end of the other elongate actuation member 6, to which it is connected, and to a second roller 64″′ or the like, arranged in the first corner. The wire then continues parallel to the short side, and to the opposite corner, and to another roller 64′″ or the like, and down along the second long side. Here, the wire first passes the first elongate actuation member 6, to which it is connected, down to the opposite corner, and a roller 64″ or the like, and up towards the first short side again, via an end of the second elongate actuation member 6, to which it is connected. Finally, the wire continues via a roller 64′ or the like to the connector 65 again, thereby closing the loop.
(57) Thus, by moving the connector 65 in one direction, such as to the right in the figure, by means of the piston, the wire moves in one direction along the loop, such as clockwise, thereby moving the elongate actuation members 6 simultaneously away from each other. By moving the connector 65 in the other direction, such as to the left in the figure, the wire moves in the other direction along the loop, such as counter-clockwise, thereby moving the elongate actuation members 6 simultaneously towards each other.
(58) As in the previous embodiments, the ends of the mattress 1 are fixed in place. In this embodiment, rods 2′, such as steel rods, are arranged at the ends of the mattress, such as between the outermost two rows of spring units, and connected to the frame 2″, such as to the bottom of the frame or one or several side walls of the frame.
(59) Further, elastic elements 5 may be provided for providing a retracting force to parts of the mattress or the entire mattress. In this example, the elastic elements 5 extend over the full length or essentially the full length of the mattress. The elastic elements are here also only indicated with dashed lines, not to obscure the other parts. However, since the elongate actuation members are here actively moved both back and forth, the elastic elements are here primarily used to provide a good distribution of the pocket units within each part and in each state, but the elastic elements may in this embodiment also be omitted.
(60) As the elongate actuation members 6 are moved towards each other, by moving the connector 65 to the right in the figure, the central part of the mattress, between the elongate actuation members, is compressed, whereas the outer parts adjacent the short sides of the mattress 1 are expanded. Hereby, a user will perceive the mattress as being firmer. When the elongate actuation members 6 are moved away from each other, by moving the connector 65 to the left in the figure, the central part of the mattress, between the elongate actuation members, will instead be expanded, whereas the outer parts adjacent the short sides of the mattress 1 are instead compressed. Hereby, the user will instead perceive the mattress as being softer.
(61) In this embodiment, the manipulation elements are arranged outside the mattress, thereby avoiding interference with the springs etc, and also providing a more cost-efficient assembly.
(62) In the previously discussed embodiments, two elongate actuation elements are provided. However, as already mentioned, three or more elongate actuation members may also be used. It is also possible to use only one elongate actuation member. Such an embodiment is illustrated in
(63) In all the above-discussed embodiments, the expansion and compacting occurs in a length direction of the mattress. However, it is also possible to provide the expansion and contraction in a width direction. Such an embodiment is illustrated in
(64) As already mentioned, the adjustable mattress may be arranged in combination with another mattress, such as another pocket spring mattress, a foam mattress, or the like. Further, the adjustable mattress may be combined with one or several padding layers or the like.
(65) Preferably, a low friction surface is arranged on at least one side of the adjustable mattress. Such a low friction surface may be provided by means of a sheet of low friction material, such as polyether sheet. Such a sheet may be provided between the adjustable mattress and another mattress, or on top of the mattress, if no other mattress is provided, or between the adjustable mattress and an overlying padding. The low friction sheet lowers the resistance for adjusting the adjustable mattress. Hereby, less power is required for the adjustment, and also, there is less risk of deformations and the like.
(66) Similarly, if the adjustable mattress rests on a frame plate, the frame plate preferably is made of a material providing a low friction surface. For example, the base plate may be made of reinforced plastic material. Alternatively, a sheet of low friction material, such as a polyether sheet, may be arranged between the base plate and the adjustable mattress.
(67) The person skilled in the art realizes that the present invention by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims. For example, the adjustable mattress may be arranged in various combinations with an additional mattress, paddings and sheets. Further, the elastic elements may be arranged over only some parts of the mattress, or in multiple parts, or in all parts, or extending over several or all of the parts. Also, the elastic elements may be arranged in various ways, such as above, underneath and/or between the pocket units. Further, the elongate actuation members may be arranged in various ways, and may be embedded in various ways within the mattress. Still further, the elongate actuation members may be manually adjustable, or be electrically adjustable in various ways. Such obvious variants must be considered to be comprised by the invention as defined by the appended claims.