Methods and apparatus for controlling flow in a microfluidic arrangement, and a microfluidic arrangement

Abstract

Methods and apparatus for controlling flow in a microfluidic arrangement are disclosed. In one arrangement, a microfluidic arrangement comprises a first liquid held predominantly by surface tension in a shape defining a microfluidic pattern on a surface of a substrate. The microfluidic pattern comprises at least an elongate conduit and a first reservoir. A second liquid is in direct contact with the first liquid and covers the microfluidic pattern. A flow of liquid is driven through the elongate conduit into the first reservoir. The microfluidic pattern and the depth and density of the second liquid are such that the first reservoir grows in volume during the flow of liquid into the first reservoir, without either of the size and shape of an area of contact between the first reservoir and the substrate changing, until an upper portion of the first reservoir detaches from a lower portion of the first reservoir due to buoyancy and rises upwards through the second liquid, thereby allowing the first reservoir to continue to receive liquid from the flow of liquid without any change in the size and shape of the area of contact between the first reservoir and the substrate.

Claims

1. A method of controlling flow in a microfluidic arrangement, wherein the microfluidic arrangement comprises: a first liquid held predominantly by surface tension in a shape defining a microfluidic pattern on a surface of a substrate, the microfluidic pattern comprising at least an elongate conduit and a first reservoir; and a second liquid in direct contact with the first liquid and covering the microfluidic pattern, the second liquid being immiscible with the first liquid and denser than the first liquid; the method comprises driving flow of liquid through the elongate conduit into the first reservoir; and the microfluidic pattern and the depth and density of the second liquid are such that the first reservoir grows in volume during the flow of liquid into the first reservoir, without either of the size and shape of an area of contact between the first reservoir and the substrate changing, until an upper portion of the first reservoir detaches from a lower portion of the first reservoir due to buoyancy and rises upwards through the second liquid, thereby allowing the first reservoir to continue to receive liquid from the flow of liquid without any change in the size and shape of the area of contact between the first reservoir and the substrate, wherein the microfluidic pattern further comprises a second reservoir, the second reservoir being integrally connected with the elongate conduit; and wherein a difference in Laplace pressure between the second reservoir and the first reservoir at least partially drives the flow of liquid through the conduit into the first reservoir.

2. The method of claim 1, wherein: the flow of liquid through the elongate conduit into the first reservoir comprises a flow of liquid from the second reservoir to the first reservoir; and during the driving of the flow and while the first reservoir is growing: a Laplace pressure acting on the second reservoir is decreasing and a hydrostatic pressure acting on the second reservoir is increasing; and a hydrostatic pressure acting on the first reservoir is decreasing.

3. The method of claim 1, wherein the first liquid is in contact exclusively with a substantially planar portion of the surface of the substrate and the second liquid.

4. The method of claim 1, wherein the first liquid, second liquid and substrate are selected such that an advancing contact angle of the first liquid on the substrate is higher when the microfluidic pattern is overlaid with the second liquid than if the microfluidic pattern were overlaid with air.

Description

(1) Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which corresponding reference symbols indicate corresponding parts, and in which:

(2) FIG. 1 is a schematic side view depicting pumping of liquid into an elongate conduit of a microfluidic pattern;

(3) FIG. 2 depicts the first reservoir in a relatively low volume state;

(4) FIG. 3 depicts the first reservoir of FIG. 2 in a higher volume state after liquid has been driven into the first reservoir; buoyancy causes the first reservoir to extend upwards and narrow in a lower waist region;

(5) FIG. 4 depicts the first reservoir after an upper portion has detached from a lower portion and the first reservoir reverts to a low volume state similar to that depicted in FIG. 2;

(6) FIG. 5 depicts a conduit footprint and a first reservoir footprint for the arrangement of FIG. 1;

(7) FIG. 6 is an end sectional view along an elongate conduit depicting a relatively low curvature associated with a relatively low pressure difference across the interface defining the elongate conduit;

(8) FIG. 7 depicts the conduit of FIG. 6 with a larger pressure difference across the interface;

(9) FIG. 8 is a sectional view through a reservoir showing a maximum curvature supportable by the reservoir;

(10) FIG. 9 depicts footprints in a microfluidic arrangement comprising two reservoirs connected to each other by an elongate conduit;

(11) FIG. 10 depicts footprints in a microfluidic arrangement in which an elongate conduit is provided with a localized region of increased width;

(12) FIG. 11 is a schematic side view depicting growth of a globule of liquid at the distal opening of a delivery member;

(13) FIG. 12 depicts a liquid bridge formed when the globule of FIG. 11 contacts the first liquid; and

(14) FIG. 13 schematically depicts an apparatus for driving flow in a microfluidic arrangement.

(15) The Figures are provided for explanatory purposes only and are not depicted to scale in order to allow different elements to be visualised clearly. In particular, in practice it is expected that the widths of the elongate conduits relative to the diameters of reservoirs will be significantly smaller than shown in the figures.

(16) Embodiments of the disclosure, as illustrated in FIG. 1, comprise a method of driving flow in a microfluidic arrangement 2. The microfluidic arrangement 2 comprises a first liquid 4. The first liquid 4 is held predominantly by surface tension in a shape defining a microfluidic pattern on a surface 10 of a substrate 11. The microfluidic pattern, formed by the first liquid 4, comprises at least an elongate conduit 13 and a first reservoir 15, as depicted in FIG. 1. In other embodiments the microfluidic pattern may comprise further reservoirs and/or further elongate conduits. The method comprises driving flow of liquid through the elongate conduit 13 into the first reservoir 15.

(17) Typically, the surface 10 will be substantially planar and unpatterned (neither mechanically nor chemically), at least in the region of the microfluidic pattern.

(18) The microfluidic arrangement further comprises a second liquid 6. The second liquid 6 is in direct contact with the first liquid 4 and covers all of the microfluidic pattern. Thus the first liquid 4 of the microfluidic pattern may be in contact exclusively with a planar unpatterned surface 10 below and with the second liquid 6 along all of the rest of the outer interface of the first liquid 4. The second liquid 6 isolates the first liquid 4 from the surrounding environment 8 (e.g. air). The second liquid 6 may therefore reduce or prevent evaporation of the first liquid 4. The second liquid 6 reduces or prevents contamination of the first liquid 4. The second liquid 6 is substantially immiscible with the first liquid 4. The second liquid 6 is denser than the first liquid 4.

(19) As depicted in FIGS. 2-4, the microfluidic pattern and the depth and density of the second liquid 6 are such that the first reservoir 15 grows in volume during the flow of liquid into the first reservoir 15. This is depicted schematically in FIGS. 2 and 3. The growth occurs without either of the size and shape of an area of contact 14 (see FIG. 5) between the first reservoir 15 and the substrate 11 changing. As depicted in FIG. 3, buoyancy of the first liquid 4 in the denser second liquid 6 causes the first reservoir 15 to extend upwards and narrow in a waist region 40. The process continues until an upper portion 42 of the first reservoir 15 detaches from a lower portion 44 of the first reservoir 15 due to buoyancy, as depicted in FIG. 4. The upper portion 42 then rises upwards as a separate globule through the second liquid 6. The liquid in the upper portion 42 may spread over the surface of the second liquid 6 when it reaches an upper interface of the second liquid 6, thereby remaining safely separated from the microfluidic pattern by the second liquid 6. This process thus allows the first reservoir 15 to continue to receive liquid from the flow of liquid without any change in the size and shape of the area of contact 14 between the first reservoir 15 and the substrate 11.

(20) FIG. 5 depicts an area of contact 14 between the microfluidic pattern of FIG. 1 and the substrate 11, viewed from above the substrate 11 (in a direction perpendicular to the surface 10 of the substrate 11). An area of contact 14 between the substrate 11 and a portion of the first liquid 4 that forms the elongate conduit 13 defines a conduit footprint 14A. An area of contact between the substrate 11 and a portion of the first liquid 4 that forms the first reservoir 15 defines a first reservoir footprint 14B. The conduit footprint 14A may have an average length to width aspect ratio of at least 3:1, optionally at least 5:1, optionally at least 10:1, for example. The first reservoir footprint 14B will typically not be elongate to any significant degree. The first reservoir footprint 14B may for example be substantially circular or, if not circular, have an average length to width aspect ratio of less than 3:1, optionally less than 2:1.

(21) The conduit footprint 14A and the first reservoir footprint 14B may be wholly provided on a substantially planar portion (which may be provided at any angle relative to the horizontal or to any other portion of the substrate 11) and/or substantially unpatterned portion of the surface 10 of the substrate 11. A region of the surface 10 of the substrate 11 outside of microfluidic pattern may thus be indistinguishable from the region of the surface 10 that is in contact with the microfluidic pattern.

(22) As depicted in FIG. 1, a delivery member 18 having an internal lumen 12 is provided (e.g. a hollow needle). The internal lumen 12 leads to a distal opening 16 through which liquid can be delivered. Liquid is pumped into the microfluidic pattern while the distal opening is held in a delivery position. The liquid is pumped from outside of the microfluidic pattern into the microfluidic pattern via the distal opening 16. The delivery position is below an upper interface 7 of the second liquid 6. The distal opening 16 is thus always sealed from the environment (e.g. air) outside of microfluidic arrangement. FIG. 1 depicts a delivery member 18 in an example delivery position. The delivery position is generally such that the liquid enters the microfluidic pattern via the elongate conduit 13 and drives a flow of liquid into the first reservoir 15. An example region of entry of the liquid relative to the conduit footprint 14A is depicted in FIG. 5 by the broken line circle. The driving of the flow of liquid into the first reservoir 15 is desirably achieved without any change in the shape of the area of contact 14 between the microfluidic pattern and the substrate 11.

(23) Pumping liquid into the elongate conduit 13 rather than into a larger structure enables higher pressures to be achieved in the region of injection of liquid, facilitating the establishment of larger pressure gradients within the microfluidic pattern and therefore higher flow rates. The maximum Laplace pressure achievable within the elongate conduit 13 without causing de-pinning of the walls of the elongate conduit 13 (and therefore a change in shape of the conduit footprint 14A), is determined by the width of the conduit. It is generally desirable to make the width of the conduit relatively small in comparison with the diameter or diameters of the reservoir or reservoirs into which a flow of liquid is to be driven. In embodiments such as that of FIG. 1, the size and shape of each of the conduit footprint 13 and the first reservoir footprint 15 are preferably such that a maximum Laplace pressure supportable by the first liquid 4 in the elongate conduit 13 without any change in the conduit footprint 14A is higher than a maximum Laplace pressure supportable by the first liquid 4 in the first reservoir 15 without any change in the first reservoir footprint 14B.

(24) FIGS. 6 and 7 are end sectional views along an axis of elongation of the elongate conduit 13. The width We of the elongate conduit 13 is within the plane of the page. A Laplace pressure within the elongate conduit 13 depends on the curvature of the interface between the first liquid 4 in the elongate conduit 13 and the fluid above the elongate conduit 13. FIG. 6 illustrates a case where the curvature of the interface is relatively small (illustrated by the relatively large radius of curvature r1 of a complete circle formed by extending the interface as shown by the broken line). The Laplace pressure can be increased by pumping liquid into the elongate conduit 13, which will result in the radius of curvature reducing. This can be done without changing the conduit footprint as long as the radius of curvature does not become so small that the elongate conduit 13 becomes unstable. The elongate conduit 13 with a higher Laplace pressure is depicted schematically in FIG. 7, where the radius of curvature r2 of the broken line circle is significantly smaller than the radius of curvature r1 of FIG. 6. Any attempt to increase the pressure further will cause the elongate conduit 13 to widen, thereby changing the conduit footprint 14A. The maximum Laplace pressure obtainable for given fluids either side of the interface of the elongate conduit 13 will in general depend on the width of the elongate conduit 13, with smaller widths normally allowing higher maximum Laplace pressures to be reached. The flow rate into a reservoir from the elongate conduit 13 depends on the pressure difference between the elongate conduit 13 and the reservoir, which in turn depends on the rate at which fluid is injected into the elongate conduit 13 (which contributes to the pressure in the elongate conduit 13) and the curvature of the reservoir. Hydrostatic pressure may also contribute to the pressure difference where the height of the elongate conduit 13 is different to the height of the reservoir, but this is likely to be a small effect when liquid is being actively pumped into the elongate conduit 13.

(25) FIG. 8 is a sectional view through the first reservoir 15 showing a geometry corresponding to a maximum Laplace pressure that is achievable within the first reservoir 15. The much larger width Wr across the first reservoir 15 (which in practice will be significantly greater than twice the width We across the elongate conduit 13) means that the corresponding maximum Laplace pressure is significantly lower than is achievable within the elongate conduit 13 (radius r3 will be significantly greater than twice radius r2).

(26) In an embodiment, at least a selected portion 19 of the outer surface of the delivery member 18 proximate to the distal opening 16 is configured such that a surface energy density (surface energy per unit area) is lower in respect of contact with the first liquid 4 than in respect of contact with the second liquid 6. It is therefore energetically more favourable for the first liquid 4 to wet the delivery member 18 than for the second liquid 6 to wet the delivery member 18. In the case where the first liquid 4 contains a high proportion of water, the selected portion 19 of the outer surface may be configured to be hydrophilic for example. Configuring the delivery member in this way helps to provide efficient insertion and sealing of the delivery member 18 into the microfluidic pattern. In an embodiment, the selected portion 19 forms a closed ring around the delivery member 18. The selected portion 19 may comprise an end surface of the delivery member, a side surface of the delivery member, or both. The selected portion 19 may comprise a region that is directly adjacent to the distal opening 16. The selected portion 19 may be partially or completely implemented by treating a surface of the delivery member 18, for example by coating, or by providing a delivery member comprising an inner element and a sleeve over the inner element, wherein an outer surface of the sleeve provides the selected portion 19.

(27) In various embodiments, the microfluidic pattern comprises one or more further reservoirs and the pumping of liquid into the microfluidic pattern drives flow of liquid into a first reservoir and the one or more further reservoirs. FIG. 9 depicts an area of contact 14 between an example microfluidic pattern of this type and the substrate 11. As before, the area of contact 14 comprises a conduit footprint 14A and a first reservoir footprint 14B. The area of contact 14 additionally comprises a further reservoir footprint 14C. More than one further reservoir could be provided, in which case there would be corresponding additional further reservoir footprints. The sizes of the different reservoirs can be chosen to control flow rate into them. In the example shown in FIG. 9, the first reservoir footprint 14B is larger than the further reservoir footprint 14C, which would result in a flow rate into the first reservoir being on average higher than a flow rate into the further reservoir. A Laplace pressure in the first reservoir will rise more slowly as a function of the amount of liquid that has been pumped into it than the further reservoir. Alternatively or additionally, the relative rate of flow of liquid into the different reservoirs can be controlled by appropriate selection of where liquid is injected into the elongate conduit 13. In particular, a rate of flow into a given reservoir can generally be increased by injecting liquid into the elongate conduit 13 at a position that is closer to that reservoir.

(28) The second liquid 6 is denser than the first liquid 4. For example, the first liquid 4 may be aqueous and the second liquid 6 may comprise a fluorocarbon such as FC40 (a transparent fully-fluorinated liquid of density 1.855 g/ml that is widely used in droplet-based microfluidics). Somewhat counter-intuitively, instead of the denser second liquid 6 sinking to the bottom and displacing the first liquid 4, interfacial forces dominate and the aqueous phase remains stuck to the substrate 11. Providing a denser second liquid 6 is advantageous because it helps to provide more constant rates of flow within the microfluidic pattern. Increases in Laplace pressure as reservoirs grow in size are at least partially compensated by a corresponding decrease in hydrostatic pressure acting on the reservoir, as the depth of the second liquid 6 above the reservoir decreases. This helps to reduce the rate at which pressure gradients within the microfluidic pattern reduce during pumping, thereby contributing to more constant flow rates. This may be particularly desirable where the driving of flow in the microfluidic pattern comprises a passive component. For example in embodiments the flow may be driven for a first time period by actively pumping liquid into the microfluidic pattern using the delivery member 18 and for a second time period, subsequent to the first time period, by passive pumping (with the delivery member 18 optionally retracted outside of the microfluidic arrangement during this period).

(29) Passive pumping may be driven by differences in pressure within the microfluidic pattern that persist after the active pumping as stopped. The passive pumping may thus be driven by a combination of Laplace pressures and hydrostatic pressures acting on the microfluidic pattern. Laplace pressure is given by 2y/R, where y is interfacial tension, R is radius of curvature; hydrostatic pressure is pgh, where p is density, g is gravity, and h is height. Thus, if two differently-sized reservoirs of the same liquid are connected by a conduit, the one with the smaller radius of curvature harbors a larger pressure which drives flow from the small reservoir to the larger reservoir. As the microfluidic pattern progresses towards equilibrium it is expected that flow rates will gradually decrease. The speed at which this happens depends on an interplay between Laplace and hydrostatic pressures. If Laplace pressure were the sole driver of flow, the rate of volume reduction would progressively decrease with time. However, this reduction is counteracted by the changing hydrostatic pressure of the denser overlying second liquid 6, as discussed above.

(30) The solubility of water in FC40 is <7 ppm by weight, so an aqueous first liquid 4 overlaid with a second liquid 6 comprising FC40 exposed to air above the FC40 is stable for days. FC40 has also been shown to isolate the microfluidic pattern effectively from any other microfluidic patterns that are provided nearby, for example on the same substrate 11 and in contact with the same body of second liquid 6 but not in direct contact with each other.

(31) In an embodiment, the first liquid, second liquid and substrate are selected such that an advancing contact angle of the first liquid 4 on the substrate 11 is higher when the microfluidic pattern is overlaid with the second liquid 6 than if the microfluidic pattern were overlaid with air. This is the case for example when the first liquid 4 is aqueous and the second liquid is FC40. In this case the advancing contact angle is increased by about 20°, meaning that about 60% more liquid can be added to reservoirs before the reservoir footprint changes.

(32) In embodiments of the type depicted in FIG. 9, in which at least two reservoirs are provided, connected to each other via an elongate conduit, flow may be driven by external pumping entering for example in the region shown by broken lines. Alternatively, during at least a portion of the flow, the flow may be driven passively, by a difference in Laplace pressures between two or more of the reservoirs. Thus, in a case where a second reservoir is integrally connected to a first reservoir via an elongate conduit, a difference in Laplace pressure may drive flow of liquid from the second reservoir to the first reservoir. Due to the higher density of second liquid 6, during the driving of the flow and while the first reservoir is growing: a Laplace pressure acting on the second reservoir is decreasing and a hydrostatic pressure acting on the second reservoir is increasing; and a Laplace pressure acting on the first reservoir is increasing (at least until the first reservoir starts to be deformed significantly by buoyancy forces) and a hydrostatic pressure acting on the first reservoir is decreasing. Thus, the higher density of the second liquid 6 compared to the first liquid 4 helps to maintain a more constant flow than would be the case if the second liquid 6 had the same density or a lower density than the first liquid 4.

(33) In the embodiments described above, the geometry of the elongate conduit 13 comprises an elongate element of constant width. In other embodiments the elongate conduit 13 may have more complex geometries. For example, a conduit may be provided in which a width varies along the length of the conduit. In this case the conduit may be considered to comprise a plurality of elongate conduits 13 in series, wherein at least two of the elongate conduits 13 have different widths relative to each other. In such an embodiment, the delivery position should still be such that the liquid enters the microfluidic pattern via one of the elongate conduits 13 available. FIG. 10 depicts an area of contact 14 between an example microfluidic pattern of this type and the substrate 11. The area of contact 14 comprises a conduit footprint 14A and a first reservoir conduit 14B as before, together with two further conduit footprints 14D. The provision of elongate conduits 13 of different width may make it easier to position the delivery member to pump liquid into the microfluidic pattern, by providing the option to select an elongate conduit 13 of slightly larger width (as exemplified by the region of entry of the liquid depicted by broken line circle in FIG. 10).

(34) FIGS. 11 and 12 depict an embodiment in which the delivery position is such that the delivery member 18 would not be in contact with the elongate conduit 13 in the absence of any flow of liquid out of the distal opening 16. In such embodiments, the liquid is pumped into the elongate conduit 13 via a liquid bridge 22 formed between the distal opening 16 and the elongate conduit 13 by a flow of liquid out of the distal opening 16. As depicted in FIG. 11, the flow of liquid out of the distal opening 16 initially causes growth of a globule 20 of liquid. Where a second liquid 6 is provided, the globule 20 will typically have a composition that is more similar to the composition of the first liquid 4 than to the composition of the second liquid 6 (e.g. both may be aqueous). The liquid forming the globule 20 will typically be substantially immiscible with the second liquid 6. As shown in FIG. 12, when the globule grows sufficiently that it contacts the first liquid 4 a liquid bridge 22 forms between the liquid in the delivery member 18 and the first liquid 4 in the microfluidic pattern. The liquid bridge 22 allows liquid to be pumped into the microfluidic pattern from the delivery member 18.

(35) In an embodiment, the delivery position and pumping are configured so that during a period of uninterrupted flow out of the distal opening 16 a stable liquid bridge 22 is maintained between the distal opening 16 and the elongate conduit 13. Thus, the liquid bridge 22 is present during all of the period of uninterrupted flow A corresponding uninterrupted flow of liquid into the elongate conduit 13 is thereby provided.

(36) In other embodiments, the delivery position and pumping are configured so that during a period of uninterrupted flow out of the distal opening 16 an unstable liquid bridge 22 is periodically formed in a cyclical process comprising growth of a globule 20 of liquid at the distal opening 16, contact of the globule 20 with the elongate conduit 13 to establish the liquid bridge 22, and subsequent collapse of the liquid bridge 22. A pulsatile flow of liquid into the elongate conduit 13 is thereby provided. The pulsatile flow can be achieved even when a substantially constant flow rate is provided to the distal opening 16. A relatively simple pumping arrangement can therefore be used (e.g. suitable for providing a constant flow) to achieve a regular pulsatile flow within the microfluidic pattern. Experiments which require pulsatile flow, for example experiments in which it is desirable to imitate conditions within humans or animals, can therefore be realised cheaply and conveniently.

(37) It is particularly desirable in embodiments where a liquid bridge 22 is used to arrange at least a selected portion 19 of the outer surface of the delivery member 18 proximate to the distal opening 16 such that a surface energy density is higher in respect of contact with the first liquid 4 than in respect of contact with the second liquid 6. It is therefore energetically more favourable for the second liquid 4 to wet the selected portion of the delivery member 18 than for the first liquid 4 to wet the delivery member 18. In the case where the first liquid 4 contains a high proportion of water, the selected portion 19 may be configured to be hydrophobic for example. Configuring the delivery member in this way prevents unwanted wetting of the delivery member by liquid leaving the distal opening 16, thereby promoting for example reliable formation of a globule 20 that protrudes towards the elongate conduit 13, as depicted in FIG. 11. In an embodiment, the selected portion 19 forms a closed ring around the delivery member 18. The selected portion 19 may comprise an end surface of the delivery member, a side surface of the delivery member, or both. The selected portion 19 may comprise a region that is directly adjacent to the distal opening 16. The selected portion 19 may be partially or completely implemented by treating a surface of the delivery member 18, for example by coating, or by providing a delivery member comprising an inner element and a sleeve over the inner element, wherein an outer surface of the sleeve provides the selected portion 19. In an embodiment, the delivery member 18 comprises a stainless steel inner element and a PTFE sleeve over the inner element.

(38) The methods described above may be performed by an apparatus 30 for driving flow in a microfluidic arrangement 2. An example apparatus 30 is depicted schematically in FIG. 13. The apparatus comprises the microfluidic arrangement 2 according to any of the embodiments described above. The apparatus 30 further comprises a pumping mechanism 32 comprising a delivery member 18. The delivery member 18 is moveable by the pumping mechanism 32. A control system 34 controls the pumping mechanism so that a method according to any of the above embodiments can be performed. The control system 34 may control the pumping mechanism for example to drive flow of liquid through the elongate conduit 13 into the first reservoir 15 by pumping liquid from outside of the microfluidic pattern into the microfluidic pattern via the distal opening 16, wherein: the microfluidic pattern and the depth and density of the second liquid 6 are such that the first reservoir 15 grows in volume during the flow of liquid into the first reservoir 15, without either of the size and shape of an area of contact between the first reservoir 15 and the substrate 11 changing, until an upper portion 42 of the first reservoir 15 detaches from a lower portion 44 of the first reservoir 15 due to buoyancy and rises upwards through the second liquid 6, thereby allowing the first reservoir 15 to continue to receive liquid from the flow of liquid without any change in the size and shape of the area of contact between the first reservoir 15 and the substrate 11.