WORM SPEED REDUCER
20210122408 · 2021-04-29
Assignee
Inventors
Cpc classification
F16H2057/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/0213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62D5/0409
PERFORMING OPERATIONS; TRANSPORTING
F16H1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B62D5/04
PERFORMING OPERATIONS; TRANSPORTING
F16H1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a worm reducer, an urging member includes an urging shaft portion and an elastic pressing portion. The urging shaft portion is rotatably disposed inside a housing in a state in which a rotation center axis thereof is directed substantially parallel to a center axis of the worm wheel. The elastic pressing portion formed of an elastic material is externally fitted and fixed to a part of the urging shaft portion in an axial direction in an eccentric state with respect to the rotation center axis of the urging shaft portion. By rotating the urging shaft portion, an outer peripheral surface of the elastic pressing portion is pressed against an outer peripheral surface of a second bearing externally fitted to a worm shaft.
Claims
1. A worm reducer comprising: a housing; a worm shaft; a worm wheel; a first bearing; a second bearing; and an urging member, wherein the worm shaft is disposed inside the housing, and an end portion thereof on one axial side is connected to a motor output shaft of an electric motor so as to allow the worm shaft to pivot, wherein the worm wheel is disposed inside the housing and meshes with the worm shaft, wherein the first bearing rotatably supports one axial side portion of the worm shaft with respect to the housing, wherein the second bearing rotatably supports the other axial side portion of the worm shaft, and wherein the urging member urges the other axial side portion of the worm shaft in a direction approaching the worm wheel via the second bearing and includes: an urging shaft portion which is disposed inside the housing so as to be rotatable around a rotation center axis directed substantially parallel to a center axis of the worm wheel; and an elasticpressing portion which is formed of an elastic material and attached to the urging shaft portion in an eccentric state with respect to the rotation center axis of the urging shaft portion such that a part of an outer peripheral surface of the elastic pressing portion is in contact with an outer peripheral surface of the second bearing.
2. The worm reducer according to claim 1, wherein the elastic pressing portion urges the second bearing along a direction orthogonal to both an axial direction of the worm shaft and an axial direction of the worm wheel.
3. The worm reducer according to claim 2, wherein the elastic pressing portion includes a cylindrical surface having an equal outer diameter over an entire axial length of the outer peripheral surface of the second bearing in contact therewith.
4. The worm reducer according to claim 1, wherein the urging shaft portion includes an eccentric shaft portion having a center axis eccentric with respect to the rotation center axis of the urging shaft portion on a part of the urging shaft portion in an axial direction, and the elastic pressing portion is externally fitted to the eccentric shaft portion.
5. The worm reducer according to claim 1, wherein in a state in which a pressing force is applied from the elastic pressing portion to the second bearing, a part of the elastic pressing portion positioned between the urging shaft portion and the second bearing is elastically deformed in a radial direction.
6. The worm reducer according to claim 1, wherein the urging member includes a rotation stopping member configured to prohibit the urging shaft portion from rotating relative to the housing in a state in which the urging shaft portion is positioned at a predetermined rotation angle.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DESCRIPTION OF EMBODIMENTS
First Embodiment
[0028] A first embodiment will be described with reference to
Overall Structure of Electric Power Steering Device
[0029] An electric power steering device is a column assist type electric power steering device and includes a steering wheel 1, a steering shaft 2, a steering column 3, a pair of universal joints 4a, 4b, an intermediate shaft 5, a steering gear unit 6, a pair of tie rods 7, and an electric assist device 8.
[0030] The steering wheel 1 is attached to a rear end portion of the steering shaft 2 rotatably supported inside the steering column 3. A front end portion of the steering shaft 2 is disposed inside a housing 9 fixed to a front end portion of the steering column 3 and is connected to an output shaft 11 via a torsion bar 10.
[0031] The output shaft 11 is rotatably supported inside the housing 9 via a pair of rolling bearings 12a, 12b. Rotation of the output shaft 11 is transmitted to a pinion shaft 13 of the steering gear unit 6 via the pair of universal joints 4a, 4b and the intermediate shaft 5. Further, the rotation of the pinion shaft 13 is converted into a linear motion of a rack (not shown), so that the pair of tie rods 7 is pushed and pulled to apply a steering angle to a steering wheel.
[0032] The electric assist device 8 reduces a force required for a driver to operate the steering wheel 1 and includes a torque sensor 14, an ECU (not shown), an electric motor 15, and a worm reducer 16.
[0033] The torque sensor 14 is disposed around the output shaft 11 and detects a twist direction and a twist amount of the output shaft 11. The ECU determines an auxiliary torque based on information on a steering torque calculated based on the twist direction and the twist amount of the output shaft 11 detected by the torque sensor 14, information on a vehicle speed measured by a vehicle speed sensor (not shown), or the like. The electric motor 15 is supported and fixed to the housing 9, and an energizing direction and an energizing amount thereof are controlled by the ECU. The worm reducer 16 decelerates a rotational force of the electric motor 15 and transmits it to the output shaft 11. Accordingly, the auxiliary torque is applied to the output shaft 11, and the pair of tie rods 7 can be pushed and pulled with a force larger than the force applied to the steering wheel 1.
Structure of Worm Reducer
[0034] The worm reducer 16 includes the housing 9, a worm shaft 17, a worm wheel 18, a first bearing 19, a second bearing 20, a guide member 21, and an urging member 22.
[0035] The worm shaft 17 includes a first support shaft portion 23 on one axial side portion, a second support shaft portion 24 on the other axial side portion, and a worm teeth portion 25 at an axially intermediate portion between the first support shaft portion 23 and the second support shaft portion 24. The worm shaft 17 is disposed inside a bottomed cylindrical worm shaft accommodating portion 26 configuring the housing 9. A base end portion which is an end portion on one axial side of the worm shaft 17 is connected to a motor output shaft 15a of the electric motor 15 so as to allow transmission of a rotational force by spline engagement or the like and allow a slight pivotal displacement of the worm shaft 17. Incidentally, the end portion of the worm shaft 17 on one axial side can also be connected to the motor output shaft 15a so as to allow the pivotal displacement of the worm shaft via a connecting member which enables transmission of another rotational force, such as a torque transmission joint including an elastic body.
[0036] The worm wheel 18 is fixed to the output shaft 11 and includes a worm wheel teeth portion 27 which meshes with the worm teeth portion 25 on an outer peripheral surface thereof. The worm wheel 18 is disposed inside a cylindrical worm wheel accommodating portion 28 configuring the housing 9. Incidentally, since the electric power steering device according to the present embodiment is a column assist type, the worm wheel 18 is fixed to the output shaft 11, whereas in a pinion assist type electric power steering device, the worm wheel is fixed to a pinion shaft.
[0037] An inner peripheral surface of the worm shaft accommodating portion 26 is formed into a concave cylindrical surface shape, and a part of an axially intermediate portion in a circumferential direction is open to the worm wheel accommodating portion 28. That is, an internal space of the worm shaft accommodating portion 26 and an internal space of the worm wheel accommodating portion 28 are connected to each other.
[0038] The first bearing 19 is a ball bearing such as a single-row deep groove type or four-point contact type ball bearing and includes an annular inner ring 29, an annular outer ring 30, and a plurality of balls 31. The inner ring 29 is externally fitted and fixed to the first support shaft portion 23 of the worm shaft 17. The outer ring 30 is internally fitted and fixed to an opening side portion of the worm shaft accommodating portion 26. The first bearing 19 has a radial clearance between the inner ring 29 and the outer ring 30 and the balls 31. In the present embodiment, since the base end portion of the worm shaft 17 is pivotally connected to the motor output shaft 15a, and an internal clearance is set in the first bearing 19 which rotatably supports the first support shaft portion 23 of the worm shaft 17, the worm shaft 17 is pivotally supported to the worm shaft accommodating portion 26 with a center of the first bearing 19 as a fulcrum.
[0039] The second bearing 20 is a single-row deep groove type ball bearing and includes an annular inner ring 32, an annular outer ring 33, and a plurality of balls 34. The inner ring 32 is externally fitted and fixed to the second support shaft portion 24 of the worm shaft 17. The outer ring 33 is disposed inside the guide member 21 which is internally fitted and fixed to a bottom side portion of the worm shaft accommodating portion 26.
[0040] The guide member 21 is formed of, for example, a synthetic resin and is formed into a substantially U-shape as a whole, and is internally fitted and fixed inside the worm shaft accommodating portion 26 by press-fitting. The guide member 21 includes a bottom plate portion 35 having a partial cylindrical shape, and a pair of side plate portions 36a, 36b respectively extending from both end portions of the bottom plate portion 35 in an X direction (an upper-lower direction in
[0041] The mutually facing surfaces of the pair of side plate portions 36a, 36b are a pair of guide surfaces 37a, 37b which are flat surfaces and parallel to each other. The pair of guide surfaces 37a, 37b are disposed on both outer sides of the second bearing 20 in the axial direction of the worm wheel 18 and in parallel with the X direction. A distance between the pair of guide surfaces 37a, 37b is slightly larger than an outer diameter of the second bearing 20. Therefore, the pair of guide surfaces 37a, 37b guides a movement of the second bearing 20 in the X direction, which is a movement toward and away from the worm wheel 18.
[0042] The urging member 22 urges the other axial side portion of the worm shaft 17 in a direction approaching the worm wheel 18 (a lower side in
[0043] The urging member accommodating portion 43 is provided at a side (an upper side in
[0044] The urging shaft portion 40 is formed into a substantially columnar shape as a whole and is disposed inside the urging member accommodating portion 43 so as to be rotatable around a rotation center axis O.sub.40 in a state in which the rotation center axis O.sub.40 of the urging shaft portion 40 coincides with the center axis O.sub.43 of the urging member accommodating portion 43. Therefore, the rotation center axis O.sub.40 of the urging shaft portion 40 is disposed substantially parallel to the center axis O.sub.18 of the worm wheel 18. That is, the rotation center axis O.sub.40 of the urging shaft portion 40 is not limited to being completely parallel to the center axis O.sub.18 of the worm wheel 18, but can also be inclined so long as an outer peripheral surface of the elastic pressing portion 41 externally fitted and fixed to the urging shaft portion 40 can be pressed against an outer peripheral surface of the second bearing 20 and the second support shaft portion 24 of the worm shaft 17 can be urged in the direction approaching the worm wheel 18, based on rotation of the urging shaft portion 40, as will be described later. Specifically, an inclination angle of the rotation center axis O.sub.40 of the urging shaft portion 40 with respect to the center axis O.sub.18 of the worm wheel 18 is about 0 degrees±10 degrees. In addition, the rotation center axis O.sub.40 of the urging shaft portion 40 is provided at a position aligned with a center portion of the second bearing 20 in the axial direction of the worm shaft 17.
[0045] The urging shaft portion 40 includes a male screw portion 44 on one axial side portion close to an opening portion of the urging member accommodating portion 43, a large-diameter shaft portion 45 having a circular cross section on the other axial side of the male screw portion 44, and an eccentric shaft portion 46 having a circular cross section on the other axial side of the large-diameter shaft portion 45 and on the other axial side portion close to an innermost portion of the urging member accommodating portion 43. The eccentric shaft portion 46 has a smaller diameter than the large-diameter shaft portion 45, and a center axis O.sub.46 thereof is eccentric by a predetermined amount d with respect to the rotation center axis O.sub.40 of the urging shaft portion 40.
[0046] In the male screw portion 44, a nut 47 is screwed to a portion thereof exposed to the outside from the opening portion of the urging member accommodating portion 43. Further, an axial side surface of the nut 47 abuts against a periphery of the opening portion of the urging member accommodating portion 43 of the housing 9 to prohibit the urging shaft portion 40 from being inadvertently rotated relative to the housing 9. A locking recessed portion 48 which can lock a tool used to rotate the urging shaft portion 40 is provided on one axial end surface of the urging shaft portion 40.
[0047] The elastic pressing portion 41 is formed of an elastic material such as a rubber into a hollow cylindrical shape as a whole. In the present embodiment, an center axis O.sub.41 of the elastic pressing portion 41 passing through a curvature center of the outer peripheral surface of the elastic pressing portion 41 and a center axis O.sub.49 of a penetration hole 49 provided so as to penetrate the elastic pressing portion 41 are coaxially disposed (refer to
[0048] The urging member 22 according to the present embodiment presses the outer peripheral surface of the elastic pressing portion 41 against an outer peripheral surface of the outer ring 33 configuring the second bearing 20 by rotating the urging shaft portion 40 relative to the housing 9 using the locking recessed portion 48 provided on one axial end surface of the urging shaft portion 40. Specifically, as shown in
[0049] The second support shaft portion 24 of the worm shaft 17 is urged in the direction approaching the worm wheel 18 via the second bearing 20, and the worm shaft 17 is pivoted with respect to the worm shaft accommodating portion 26 with the center of the first bearing 19 as a fulcrum. Accordingly, the worm teeth portion 25 is elastically pressed against the worm wheel teeth portion 27. As a result, the backlash at the meshing portion between the worm teeth portion 25 and the worm wheel teeth portion 27 can be suppressed, and occurrence of a gear rattling noise can be effectively prevented. Incidentally, a rotation angle of the urging shaft portion 40 is appropriately adjusted such that the meshing resistance of the meshing portion between the worm teeth portion 25 and the worm wheel teeth portion 27 does not become excessively large in consideration of the eccentric amount d, a size of the radial thickness dimension T of the elastic pressing portion 41, or the like.
[0050] As described above, in the present embodiment, by rotating the urging shaft portion 40 having the rotation center axis O.sub.40 disposed substantially parallel to the center axis O.sub.18 of the worm wheel 18 around the rotation center axis O.sub.40 inside the housing 9, the other axial side portion of the worm shaft 17 can be pressed in the direction approaching the worm wheel 18 via the second bearing 20 by the elastic pressing portion 41 externally fitted to the urging shaft portion 40. Accordingly, a protrusion amount of the housing 9 in a radial direction of the urging member accommodating portion 43 accommodating the urging member 22 can be suppressed. Therefore, according to the present embodiment, the backlash can be suppressed while preventing an increase in size of the housing 9.
[0051] In the present embodiment, in a state (for example, a state shown in
[0052] Further, in the present embodiment, when a meshing repulsion force is applied from the worm wheel 18 to the worm shaft 17, and the worm shaft 17 moves in a direction away from the worm wheel 18, since the elastic pressing portion 41 is elastically deformed by the second bearing 20, a surface pressure of the meshing portion can be prevented from becoming excessively large. In addition, even when the worm shaft 17 moves in the direction away from the worm wheel 18 due to influence of a coaciality tolerance between the center axis of the worm shaft 17 and the center axis of the worm teeth portion 25 and thermal expansion generated in a peripheral member such as the worm wheel 18, the elastic pressing portion 41 is elastically deformed, so that the surface pressure of the meshing portion can be prevented from becoming excessively large.
[0053] In the present embodiment, since the elastic pressing portion 41 urges the second bearing 20 along the X direction, the other axial side portion of the worm shaft 17 can be pressed via the second bearing 20 without applying an urging force in the axial direction of the worm wheel 18.
Second Embodiment
[0054] A second embodiment will be described with reference to
[0055] The elastic pressing portion 41a is formed of an elastic material such as a rubber into a hollow cylindrical shape as a whole. In particular, in the present embodiment, a center axis O.sub.49 of a penetration hole 49a provided so as to penetrate the elastic pressing portion 41a is eccentric by the predetermined amount d with respect to the center axis O.sub.41 of the elastic pressing portion 41a passing through a curvature center of an outer peripheral surface of the elastic pressing portion 41a. Accordingly, a radial thickness dimension of the elastic pressing portion 41a is changed in a size in the circumferential direction in a free state. The elastic pressing portion 41a is externally fitted and fixed to the small-diameter shaft portion 50 so as to be non-rotatable relative thereto by inserting (press-fitting) the small-diameter shaft portion 50 into the penetration hole 49a. Therefore, the center axis O.sub.41 of the elastic pressing portion 41a is eccentric by the predetermined amount d with respect to the rotation center axis O.sub.40 of the urging shaft portion 40a.
[0056] The urging member 22a according to the present embodiment as described above can also press the outer peripheral surface of the elastic pressing portion 41a against the outer peripheral surface of the second bearing 20 (refer to
[0057] Other configurations and operational effects thereof are the same as those in the first embodiment.
[0058] The present invention is not limited to the above-described embodiments and may be appropriately modified, improved, or the like.
[0059] For example, in the present embodiment, the nut 47 is screwed to the male screw portion 44 of the urging shaft portion 40 to prevent the urging shaft portion 40 from being inadvertently rotated relative to the housing 9. However, the present invention is not limited thereto. The urging member may include a rotation stopping member for prohibiting the urging shaft portion from rotating relative to the housing in a state in which the urging shaft portion is positioned at a predetermined rotation angle.
[0060] Further, in the present embodiment, the elastic pressing portion 41 is formed into a hollow cylindrical shape as a whole, but the present invention is not limited thereto so long as the elastic pressing portion has a cylindrical surface having an equal outer diameter over the entire axial length of the outer peripheral surface of the second bearing in contact therewith.
[0061] The present application is based on Japanese Patent Application No, 2017-139586 filed on Jul. 19, 2017, contents of which are incorporated herein by reference.
REFERENCE SIGNS LIST
[0062] 1 steering wheel
[0063] 2 steering shaft
[0064] 3 steering column
[0065] 4a, 4b universal joint
[0066] 5 intermediate shaft
[0067] 6 steering gear unit
[0068] 7 tie rod
[0069] 8 electric assist device
[0070] 9 housing
[0071] 10 torsion bar
[0072] 11 output shaft
[0073] 12a, 12b rolling bearing
[0074] 13 pinion shaft
[0075] 14 torque sensor
[0076] 15 electric motor
[0077] 16 worm reducer
[0078] 17 worm shaft
[0079] 18 worm wheel
[0080] 19 first bearing
[0081] 20 second bearing
[0082] 21 guide member
[0083] 22, 22a urging member
[0084] 23 first support shaft portion
[0085] 24 second support shaft portion
[0086] 25 worm teeth portion
[0087] 26 worm shaft accommodating portion
[0088] 27 worm wheel teeth portion
[0089] 28 worm wheel accommodating portion
[0090] 29 inner ring
[0091] 30 outer ring
[0092] 31 ball
[0093] 32 inner ring
[0094] 33 outer ring
[0095] 34 ball
[0096] 35 bottom plate portion
[0097] 36a, 36b side plate portion
[0098] 37a, 37b guide surface
[0099] 40, 40a urging shaft portion
[0100] 41, 41a elastic pressing portion
[0101] 43 urging member accommodating portion
[0102] 44 male screw portion
[0103] 45 large-diameter shaft portion
[0104] 46 eccentric shaft portion
[0105] 47 nut
[0106] 48 locking recessed portion
[0107] 49, 49a penetration hole
[0108] 50 small-diameter shaft portion