BATH TRANSFER SYSTEM FOR RECEIVING, TRANSPORTING AND CONVEYING MOLTEN METAL
20210138537 · 2021-05-13
Assignee
Inventors
Cpc classification
B22D46/00
PERFORMING OPERATIONS; TRANSPORTING
F27D3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D21/0028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B22D17/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present application relates to a bath transfer system having a vessel for receiving molten metal, a duct for conveying the molten metal from the vessel through the duct, a vessel cover for air-tightly sealing a vessel interior, and a control unit for controlling the conveying of the molten metal from the vessel through the duct. The control unit being designed and configured to stop the molten metal from continuing to be conveyed in the event of a drop in the measured pressure. An associated control process is also included.
Claims
1-15. (canceled)
16. A method for emptying a melt transfer system, comprising a vessel for receiving molten metal, a flow duct, including a riser, for feeding the molten metal from a vessel through the flow duct, and a vessel cover for closing the vessel in an air-tight manner, comprising the following steps: i. feeding the molten metal from the vessel through the flow duct; ii. determining a pressure in the vessel during feeding; and iii. halting the feeding of the molten metal in the event of a drop of the measured pressure.
17. The method according to claim 16, wherein the feeding of the molten metal is halted when a pressure difference between a pressure determined at a first point in time and a pressure determined at a second point in time is negative, the negative pressure difference preferably being greater, in absolute terms, than a previously established threshold value.
18. The method according to claim 16, wherein a time profile over time is determined based on the measured pressure, and a time derivative dp/dt of the pressure profile is ascertained based on the time profile over time, and the feeding of the molten metal is halted when the derivative dp/dt is negative, the negative derivative, in absolute terms, being greater than a previously established threshold value.
19. The method according to claim 18, wherein the threshold value, in absolute terms, is at least 1 mbar/s, including at least 5 mbar/s, and at least 10 mbar/s.
20. The method according to claim 16, wherein a second pressure is measured at a second location, the second measured pressure correlating with a pressure in the vessel, with a pressure in the pneumatic unit for setting a pressure difference between an ambient pressure and a pressure in the vessel and/or with a pressure in the flow duct.
21. The method according to claim 16, wherein the pressure profile over time is measured based on pressure measurements at defined time intervals.
22. The method according to claim 18, wherein in each case at least two, and including at least three, consecutively measured pressures are averaged and the time derivative is ascertained based on the averaged pressures and/or a frequency of the pressure profile over time is filtered using a bandpass filter.
23. The method according to claim 16, wherein a pressure difference between the first, vessel-side end and the second end of the flow duct is reduced for halting the feeding of the molten metal, as soon as the ascertained derivative of the pressure profile is negative and, in absolute terms, is greater than a previously established threshold value.
24. A melt transfer system for storing and transporting molten metal, comprising: a vessel for receiving the molten metal; a vessel cover, arranged on the vessel, for closing the vessel in an air-tight manner, comprising a closable filling opening for filling the vessel with the molten metal; a flow duct, comprising a first end arranged in the vessel, and a second end arranged outside the molten metal vessel for feeding the molten metal from the molten metal vessel; a measuring unit comprising at least one pressure sensor for measuring a pressure in the vessel during the feeding; and a control unit for controlling the feeding of the molten metal out of the vessel through the flow duct, the control unit being configured and designed to halt the feeding of the molten metal in the event of a drop of the measured pressure.
25. The melt transfer system according to claim 24, wherein the control unit is designed and configured to determine the time profile over time p(t) from the measured pressure, to ascertain a time derivative of the pressure profile dp/dt, and to halt the feeding of the molten metal when the derivative of the pressure profile dp/dt is negative, and when the derivative, in absolute terms, is greater than a previously established threshold value.
26. The melt transfer system according to claim 24, wherein the control unit is designed and configured to reduce a pressure difference between the first, vessel-side end and the second end of the flow duct for halting the feeding of the molten metal, and/or the threshold value, in absolute terms, is at least 1 mbar/s, including at least 5 mbar/s, and at least 10 mbar/s.
27. The melt transfer system according to claim 25, wherein the control unit is designed and configured to average in each case at least two, and including at least three, pressures measured consecutively by the measuring unit and to ascertain the derivative based on the averaged pressures.
28. The melt transfer system according to claim 24, wherein the at least one pressure sensor is arranged on an inner side of the vessel cover and/or in a pneumatic unit.
29. The melt transfer system according to claim 24, further comprising an oblique positioning device for tilting the vessel, the oblique positioning device comprising at least one base connected to the melt transfer system in an articulated manner and a vessel-side locking device for locking the base in a functional position, the base being movable from an idle position into a functional position, and protruding over a vessel underside in the functional position.
30. The melt transfer system according to claim 24, wherein the vessel cover includes a filling opening for filling the vessel with molten metal, a filling opening cover for closing the filling opening in an air-tight manner, a heating opening, comprising a connecting flange surrounding the heating opening for flange-mounting a preheating device and for flange-mounting a heating opening cover, and a heating opening cover for closing the heating opening in an air-tight manner, the heating opening cover being detachably fastened to the vessel cover and closing the heating opening in an air-tight manner.
Description
[0058] In the drawings:
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[0079] In areas II, IV and VI, negative derivatives dp/dt of the pressure profile p(t) arise due to the brief or longer-lasting pressure drops. In addition to the pressure profile 20,
[0080] Smoothing of the time derivative curve 21 can be advantageous for a functionally reliable evaluation of the pressure values, so that incorrect evaluation results due to pressure fluctuations can be avoided to the extent possible. When a simple comparison of p.sub.i and p.sub.i-1 is carried out, the profile of the time derivative oscillates. For a smoothing of the pressure gradient, it is advantageous to average the last three or more pressure readings, so that the measured values measured by the pressure sensor are filtered. The control unit 16 is configured and designed to carry out this averaging.
[0081] The more values are used for filtering, the smoother the profile of the time derivative becomes. A smoother profile, however, also causes the response time to become longer. The response time is the time that the control unit requires to identify the pressure drop.
[0082] The control unit can be designed to determine the filtered derivative as follows:
[0083] where
[0084] This profile is illustrated in
[0085] After the feeding of molten metal 17 has been shut off, residual molten metal 17 typically remains in the vessel 2. So as to prevent this, after solidifying, from clogging the first end 8.1 of the riser 8, the melt transfer system 1 is advantageously equipped with an oblique positioning device 12.
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[0094] The application includes, among other things, the following aspects: [0095] 1. A melt transfer system, comprising a vessel for receiving molten metal, a flow duct for feeding the molten metal from a vessel through the flow duct, and a vessel cover for closing the vessel in an air-tight manner, and an oblique positioning device for tilting the vessel, [0096] characterized in that [0097] the oblique positioning device comprises at least one base connected to the vessel in an articulated manner and a vessel-side locking device for locking the base in a functional position, the base being movable from an idle position into a functional position, and protruding over a vessel underside in the functional position. [0098] 2. The melt transfer system according to aspect 1, characterized in that the vessel-side locking device comprises a detent, clamping or snap-fit mechanism or comprises a locking pin. [0099] 3. The melt transfer system according to aspect 2, characterized in that the vessel comprises a first flange including a first flange-side borehole, and the base includes a first base-side borehole, which is aligned coaxially to the first flange-side borehole in the functional position, and the locking pin can be pushed through the first flange-side borehole and the first base-side borehole for locking the base in the functional position. [0100] 4. The melt transfer system according to aspect 3, characterized in that the base includes a second base-side borehole, which is aligned coaxially to the first flange-side borehole in the idle position, so that the locking pin can be pushed through the first flange-side borehole and the second base-side borehole for locking the base in the idle position. [0101] 5. The melt transfer system according to any one of the preceding aspects, characterized in that the base can be pivoted from the idle position into the functional position. [0102] 6. The melt transfer system according to aspect 5, characterized by a fastening pin, which rotatably connects the base to the flange and along the fastening pin longitudinal direction of which a rotational axis is defined, about which the base can be pivoted from the idle position into the functional position, and vice versa. [0103] 7. The melt transfer system according to any one of aspects 3 to 6, characterized by a second flange, which is designed to correspond to the first flange, the base being arranged between the two flanges. [0104] 8. The melt transfer system according to any one of the preceding aspects, characterized by a supporting frame comprising a swivel joint unit, by way of which the vessel is pivotably connected to the supporting frame in such a way that the vessel can be tilted about a rotational axis of the swivel joint unit in relation to the supporting frame, the vessel being supported in the tilted position by the base that is locked in the functional position. [0105] 9. The melt transfer system according to aspect 8, characterized in that the supporting frame comprises a supporting frame-side locking device for locking the base in the functional position. [0106] 10. The melt transfer system according to aspect 9, characterized in that the base includes a third borehole, which is designed to receive a second locking pin in the functional position, the lower locking device including at least one supporting frame-side borehole, which is arranged coaxially with the third base-side borehole in the functional position so that the second locking pin can be pushed into the third base-side borehole and the supporting frame-side borehole of the lower locking device for fastening the base to the lower supporting frame. [0107] 11. The melt transfer system according to any one of aspects 8 to 10, characterized in that the supporting frame comprises at least one pair of, preferably box-shaped, fork pockets for receiving forklift truck tines. [0108] 12. The melt transfer system according to any one of the preceding aspects, characterized by an alignment device for setting a vessel inclination and/or a supporting frame inclination. [0109] 13. The melt transfer system according to any one of the preceding aspects, characterized by [0110] a measuring unit comprising at least one pressure sensor for measuring a pressure in the vessel during the feeding, and [0111] a control unit for controlling the feeding of the molten metal out of the vessel through the flow duct, the control unit being configured and designed to halt the feeding of the molten metal in the event of a drop of the measured pressure, and/or in that the vessel cover includes a filling opening for filling the vessel with molten metal, a filling opening cover for closing the filling opening in an air-tight manner, a heating opening comprising a connecting flange surrounding the heating opening for flange-mounting a preheating device and for flange-mounting a heating opening cover, and a heating opening cover for closing the heating opening in an air-tight manner, the heating opening cover being detachably fastened to the vessel cover and closing the heating opening in an air-tight manner. [0112] 14. A method for tilting a vessel of a melt transfer system according to any one of aspects 1 to 13, comprising the following steps: [0113] raising the device by at least 5 cm; [0114] bringing the base from an idle position into a functional position so as to protrude over an underside of the vessel; [0115] locking the base in the functional position; and [0116] lowering the melt transfer system. [0117] 15. The method according to aspect 14, to the extent that this aspect has a back-reference to aspect 9, comprising the following step: [0118] locking the base by way of the supporting frame-side locking device. [0119] 16. A melt transfer system, comprising a vessel for receiving molten metal, a flow duct for feeding the molten metal from a vessel through the flow duct, and a vessel cover for closing a vessel interior space in an air-tight manner, [0120] characterized in that [0121] the vessel cover includes a heating opening, comprising a connecting flange surrounding the heating opening for flange-mounting a preheating device and for flange-mounting a heating opening cover, and a heating opening cover for closing the heating opening in an air-tight manner, the heating opening cover being detachably fastened to the vessel cover and closing the heating opening in an air-tight manner. [0122] 17. The melt transfer system according to aspect 16, characterized in that the heating opening has a diameter of at least 4 cm, and preferably at least 6 cm, and/or a diameter of no more than 30 cm, and preferably no more than 20 cm. [0123] 18. The melt transfer system according to aspect 16 to 17, characterized in that the vessel cover comprises [0124] a filling opening for filling the vessel with molten metal, and a filling opening cover for closing the filling opening in an air-tight manner, and/or [0125] a filling device for filling the vessel through the flow duct. [0126] 19. The melt transfer system according to aspect 16, 17 or 18, characterized in that the vessel cover has a diameter of at least 50 cm, and preferably at least 70 cm. [0127] 20. The melt transfer system according to any one of the preceding aspects, characterized in that the heating opening cover is fastened to the vessel cover by way of clamps and/or screws. [0128] 21. The melt transfer system according to any one of the preceding aspects, characterized in that the heating opening cover comprises a refractory layer. [0129] 22. The melt transfer system according to any one of the preceding aspects, characterized in that the connecting flange projects from a cover upper side in such a way that a flange plane is spaced apart from the cover upper side, the flange plane preferably having a distance of at least 10 mm, and particularly preferably at least 30 mm. [0130] 23. The melt transfer system according to aspect 22, characterized in that the flange plane forms an angle with the cover upper side of at least 109, preferably at least 20°, and particularly preferably at least 30°, and/or of no more than 90′, preferably no more than 80, and particularly preferably no more than 70°. [0131] 24. The melt transfer system according to any one of the preceding aspects, characterized in that the heating opening cover comprises a handle. [0132] 25. The melt transfer system according to any one of the preceding aspects, characterized in that the heating opening cover comprises a blind flange for closing the heating opening. [0133] 26. The melt transfer system according to any one of the preceding aspects, characterized in that the connecting flange is designed in such a way that a corresponding flange of a preheating device, and in particular of a gas burner or of an electronic heating element, for preheating the vessel interior space can be flange-mounted on the flange by way of clamps or screws. [0134] 27. The melt transfer system according to aspect 26, characterized in that the connecting flange is designed in such a way that a gas flame of a flange-mounted gas burner is aligned in the direction of the vessel bottom, and preferably the middle of the vessel bottom. [0135] 28. The melt transfer system according to aspect 26 or 27, comprising a burner cover, comprising a preheating device, preferably a gas burner, comprising a flange that corresponds to the connecting flange of the heating opening. [0136] 29. The melt transfer system according to any one of the preceding aspects, characterized by an oblique positioning device for tilting the vessel, the oblique positioning device comprising at least one base connected to the melt transfer system in an articulated manner and a vessel-side locking device for locking the base in a functional position, the base being movable from an idle position into a functional position, and protruding from a vessel underside in the functional position. [0137] 30. The melt transfer system according to any one of the preceding aspects, characterized by [0138] a measuring unit comprising at least one pressure sensor for measuring a pressure in the vessel during the feeding, and [0139] a control unit for controlling the feeding of the molten metal out of the vessel through the flow duct, the control unit being configured and designed to halt the feeding of the molten metal in the event of a drop of the measured pressure. [0140] 1 melt transfer system [0141] 2 vessel [0142] 3 vessel cover [0143] 3.1 vessel cover underside [0144] 3.2 vessel cover upper side [0145] 4 filling opening [0146] 5 filling opening cover [0147] 5.1 gas tension springs [0148] 6 pneumatic unit [0149] 6.1 pneumatic line [0150] 7 vessel interior space [0151] 8 riser [0152] 8.1 first end of the riser [0153] 8.2 second end of the riser [0154] 9 thermocouple [0155] 10 heating opening [0156] 10.1 heating opening cover [0157] 10.2 burner unit [0158] 10.2.1 flange of the burner unit [0159] 10.2.2 burner [0160] 10.3 connecting flange [0161] 10.4 plug [0162] 10.5 gas connector [0163] 10.6. air connector [0164] 10.7 burner pipe [0165] 11 fork pockets [0166] 12 oblique positioning device [0167] 12.1 supporting frame [0168] 12.1.1 swivel joint unit [0169] 12.1.2 lower locking device [0170] 12.1.2.1 borehole in the lower locking device [0171] 12.2 base [0172] 12.2.1 first base-side borehole [0173] 12.2.2 second base-side borehole [0174] 12.2.3 third base-side borehole [0175] 12.3 vessel-side flange [0176] 12.3.1 first borehole on vessel-side flange [0177] 12.3.2 second borehole on vessel-side flange [0178] 12.4 locking pin [0179] 12.5 pivot pin [0180] 13 refractory compound [0181] 14 insulating layer [0182] 15 outside cladding [0183] 16 control unit [0184] 17 molten metal [0185] 17.1 molten metal level [0186] 18 air [0187] 19 gap [0188] 19.1 fgap height [0189] 20 pressure profile p(t) [0190] 21 time derivative dp/dt [0191] 21f time derivative dp/dt filtered [0192] 22 forklift truck [0193] 23 operator [0194] 24 pivot direction [0195] 25 floor surface [0196] 26 vertical distance between floor surface and melt transfer device [0197] A rotational axis