Balanced armature receiver with bi-stable balanced armature
10986449 · 2021-04-20
Assignee
Inventors
- Aart Zeger van Halteren (Woudenberg, NL)
- Paul Christiaan van Hal (Amsterdam, NL)
- Hamidreza Taghavi (Eindhoven, NL)
- Andreas Tiefenau (Koog aan de Zaan, NL)
- Wouter Bruins (Utrecht, NL)
Cpc classification
H04R2460/11
ELECTRICITY
International classification
Abstract
A balanced armature receiver is disclosed that includes a housing and an armature assembly within the housing. The armature assembly includes a first armature portion and a second armature portion. The first armature portion and the second armature portion are operated such that the second armature portion is substantially unstable relative to the first armature portion.
Claims
1. A balanced armature receiver comprising: an electric drive coil forming a tunnel with a central longitudinal axis; an armature assembly including a first deflectable armature extending longitudinally through the tunnel; a second deflectable armature extending through the tunnel; and a drive rod coupling the first deflectable armature to an acoustic valve, wherein the first deflectable armature is bi-stable such that the acoustic valve can remain closed or open independent of an energized state of the electric drive coil, and the second deflectable armature is substantially independent from the first deflectable portion based, at least in part, on a difference in one or more mechanical properties of the second deflectable armature relative to the first deflectable armature.
2. The receiver of claim 1, wherein the one or more mechanical properties is rigidity, and the first deflectable armature is less rigid than the second deflectable armature.
3. The receiver of claim 2, wherein an electrical current pulse to the electrical drive coil switches the first deflectable armature between a first bi-stable state and a second bi-stable state.
4. The receiver of claim 1, further comprising: a magnet coupled to the first deflectable armature, wherein the first deflectable portion is substantially independent from the second deflectable armature based, at least in part, on the magnet.
5. The receiver of claim 4, wherein the magnet is a rare earth magnet.
6. The receiver of claim 4, wherein the first deflectable armature is bi-stable such that the acoustic valve remains closed or open independent of an energized state of the electric drive coil based, at least in part, on the magnet.
7. The receiver of claim 1, further comprising: an acoustic pathway through which an acoustic signal travels, wherein a deflection of the first deflectable armature between unstable states opens or closes the acoustic pathway based on opening or closing the acoustic valve.
8. The receiver of claim 1, further comprising: a first pair of permanent magnets forming a first gap between facing surfaces of the first pair of permanent magnets, the first gap being aligned with the central longitudinal axis; a second pair of permanent magnets forming a second gap between facing surfaces of the second pair of permanent magnets, the second gap being aligned with the central longitudinal axis and adjacent to the first gap, wherein the first deflectable portion of the first armature is substantially independent based, at least in part, on a difference in magnetic strength between the first pair of permanent magnets and the second pair of permanent magnets.
9. The receiver of claim 8, wherein the second pair of permanent magnets are rare earth magnets.
10. The receiver of claim 9, wherein the electric drive coil is coupled directly to the second deflectable armature.
11. A method of detecting a state of an acoustic valve coupled to a balanced armature within a receiver, the method comprising: determining an impedance curve as a function of frequency through the balanced armature collapsed against one of two of permanent magnets, wherein magnetic hysteresis curves of the two permanent magnets vary; comparing the determined impedance to known impedances for the balanced armature collapsed against each of the two permanent magnets; and determining a state of the acoustic valve based on the comparison, wherein the two permanent magnets have different magnetic hysteresis curves.
12. The method of claim 11, further comprising: energizing an electric coil of the balanced armature to change the state of the acoustic valve based on determining that the state is off.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will now be described in further details with reference to the accompanying figures, wherein:
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(33) While the apparatuses and methods discussed herein are susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the description is not intended to be limited to the particular forms disclosed. Rather, the description is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
(34) While the apparatuses discussed in the present disclosure are susceptible of embodiment in many different forms, there is shown in the drawings and will herein be described in detail preferred embodiments of the apparatuses with the understanding that the present disclosure is to be considered as an exemplification of the principles of the apparatuses and is not intended to limit the broad aspect of the apparatuses to the embodiments illustrated. For purposes of the present detailed description, the singular includes the plural and vice versa (unless specifically disclaimed); the word “or” shall be both conjunctive and disjunctive; the word “all” means “any and all”; the word “any” means “any and all”; and the word “including” means “including without limitation.” Additionally, the singular terms “a,” “an,” and “the” include plural referents unless context clearly indicates otherwise.
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(36) Within the housing 102 is a balanced armature assembly 104. The balanced armature assembly 104 includes an armature portion 106a and an armature portion 108a. The armature portions 106a, 108a can be portions of one or more generally U-shaped, generally E-shaped, or substantially flat armatures within of armature assembly 104. Moreover, the shape of the armatures of which the armature portions 106a, 108a are a part of may vary between each other. By way of example, and without limitation, the armature portion 106a may be of a generally U-shaped armature, and the armature portion 108a may be of a generally U-shaped, a generally E-shaped, or a substantially flat armature. Although shown as being separate, the armature portions 106a, 108a can be portions of the same armature of the armature assembly 104, or can be portions of two separate armatures of the armature assembly 104. In the configuration of two separate armatures within the armature assembly 104, the two separate armatures are mechanically, magnetically, and/or electrically associated and within the same immediate housing (e.g., housing 102) to constitute the single armature assembly 104.
(37) The balanced armature receiver 100 and the armature portion 106a are configured mechanically, magnetically, or a combination thereof such that the armature portion 106a is stable in a balanced arrangement during operation of the balanced armature receiver 100. As discussed in detail below, the armature portion 106a is connected to a diaphragm (not shown) to generate acoustic signals of the balanced armature receiver 100.
(38) The balanced armature receiver 100 and the armature portion 108a are configured mechanically, magnetically, or a combination thereof such that the armature portion 108a is unstable and in one of two bi-stable states in an unbalanced arrangement during operation of the balanced armature receiver 100. Thus, although the armature portion 108a is configured, in part, according to a balanced armature design, the armature portion 108a is configured to be unstable and within one of two bi-stable states to control one or more parts, and/or perform one or more functions, within the balanced armature receiver 100. Accordingly, the armature portion 108a collapses toward an upper or lower portion of the magnetic housing (not shown) and/or magnet stack (not shown) during operation, as discussed in greater detail below. Despite electrical current pulses sent to one or more electric drive coils (discussed below) associated with the armature portion 108a, the armature portion 108a remains unstable and in a bi-stable state (i.e., collapsed toward an upper or lower portion of the magnetic housing and/or magnet stack). Thus, magnetic flux generated by the electrical current pulses to the electric drive coils is insufficient to move the armature portion 108a from the current bi-stable state. However, in embodiments in which the armature portion 108a is associated with the same electric drive coils as the armature portion 106a, electrical current pulses can be sent to the same electric drive coils to drive the armature portion 106a to generate the acoustic signals while being insufficient to switch the armature portion 108a from the bi-stable state. Alternatively, different electric drive coils can be associated with the armature portions 106a, 108a to drive the armature portions 106a, 108a substantially independently, although the armature portions 106a, 108a are part of the same armature assembly 104 within the housing 102 of the balanced armature receiver 100.
(39) Based on the armature portion 108a collapsing to an upper or lower portion, the armature portion 108a can be connected to one or more parts within the balanced armature receiver 100 to perform one or more functions substantially independently over control of the diaphragm by the armature portion 106a. By way of example, and without limitation, the armature portion 108a can be connected to an acoustic valve within the balanced armature receiver 100 to either close or open the acoustic valve. By closing or opening the acoustic valve, operation of the armature portion 108a switches the balanced armature receiver 100 between an open fitting and a closed fitting. Thus, the same armature assembly 104 can be used to both generate acoustic signals and to change the open/closed fitting of the balanced armature receiver 100.
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(41) Referring to
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(44) The balanced armature receiver 200 further includes a magnetic housing 210. The distal ends of the armature portions 206a, 208a extend through the magnetic housing 210. The magnetic housing 210 includes a pair of magnets 212. Opposing surfaces of the pair of magnets 212 form a gap 214 through which the distal ends of the armature portions 206a, 208a extend.
(45) The balanced armature receiver 200 further includes an electric drive coil 216. The electric drive coil 216 may be any conventional electric drive coil used within the field of balanced armatures. The electric drive coil 216 is formed of a winding of an electrically conductive material, such as copper. The diameter of the windings may be large enough to prevent or limit the effects of corrosion from the electric drive coils being in, for example, a corrosive environment, such as a biological environment (e.g., a user's ear). Alternatively, or in addition, the windings may be coated with a protective material, such as a parylene coating. The electric drive coil 216 forms a tunnel through which the armature portions 206a, 208a extend prior to extending through the gap 212.
(46) The armature portion 206a includes a drive rod 218 that connects the armature portion 206a to a diaphragm (not shown) to generate the acoustic signals. The armature portion 208a includes a drive rod (not shown) that connects the armature portion 208a to an acoustic valve (not shown), discussed in greater detail below.
(47) In operation, an electric current passes through the electric drive coil 216, which generates a magnetic field and magnetically energizes the armature portions 206a, 208a. Upon becoming magnetically energized, the armature portions 206a, 208a are magnetically attracted to one magnet of the pair of magnets 212. Based on the armature portions 206a, 208a sharing the electric drive coil 216 and the pair of permanent magnets 212, one or more mechanical and/or magnetic properties of the armature portion 208a is varied relative to the armature portion 206a so that the armature portion 208a is unstable and collapses a bi-stable state. The mechanical and magnetic properties may include, for example, the rigidity and magnetic permeability of the armature portions 206a, 208a relative to each other. Accordingly, during operation, the armature portion 208a is unstable relative to the armature portion 206a and collapses to a bi-stable state. The armature portion 208a collapses toward the upper or lower magnet of the pair of permanent magnets 212 and remains in the bi-stable state while the electric drive coil 216 drives the armature portion 206a to generate the acoustic signals.
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(49) The balanced armature receiver 300 further includes a magnetic housing 310. The distal ends of the armature portions 306a, 308a extend through the magnetic housing 310. The magnetic housing 310 includes a pair of magnets 312. Opposing surfaces of the pair of magnets 312 form a gap 314 through which the distal ends of the armature portions 306a, 308a extend.
(50) The balanced armature receiver 300 further includes an electric drive coil 316. The electric drive coil 316 may be any conventional electric drive coil used within the field of balanced armatures. The electric drive coil 316 is formed of a winding of an electrically conductive material, such as copper. The diameter of the windings may be large enough to prevent or limit the effects of corrosion from the electric drive coils being in, for example, a corrosive environment, such as a biological environment (e.g., a user's ear). Alternatively, or in addition, the windings may be coated with a protective material, such as a parylene coating. The electric drive coil 316 forms a tunnel through which the armature portions 306a, 308a extend prior to extending through the gap 312.
(51) The armature portion 306a includes a drive rod 318 that connects the armature portion 306a to a diaphragm (not shown) to generate the acoustic signals. The armature portion 308a includes a drive rod (not shown) that connects the armature portion 308a to an acoustic valve (not shown), discussed in greater detail below.
(52) The balanced armature receiver 300 further includes a drive coil 320. The electric drive coil 320 surrounds the fixed portion 308b of the armature 308. The electric drive coil 320 can be directly coupled to the fixed portion 308b of the armature 308. Alternatively, the electric drive coil 320 can be indirectly coupled to the fixed portion 308b of the armature 308, such as through both being coupled to the housing 302. The electric drive coil 320 can be formed and attached to the armature 308, such as being slid around the fixed portion 308b of the armature 308 after being formed. Alternatively, the electric drive coil 320 can be formed around the fixed portion 308. For example, the windings that form the electric drive coil 320 can be wound directly around the fixed armature 308b.
(53) Although shown as surrounding the fixed portion 308b of the armature 308, alternatively, the electric drive coil 320 can surround the armature portion 308a, which is the moving portion of the armature 308a. In the context of balanced armature designs, typically the mass of the armature portion 308a is minimized to reduce the energy required to move the armature portion 308a. However, because the armature portion 308a is used to control the position of an acoustic valve, the mass of the armature portion 308a can be increased without negatively impacting its function, because the functionality of the armature portion 308a is to control the position of an acoustic valve.
(54) In operation, an electric current passes through the electric drive coil 316, which generates a magnetic field and magnetically energizes the armature portions 306a, 308a. Upon becoming magnetically energized, the armature portions 306a, 308a are magnetically attracted to one magnet of the pair of magnets 312. Based on the armature portions 306a, 308a sharing the electric drive coil 316 and the pair of permanent magnets 312, one or more mechanical and/or magnetic properties of the armature portion 308a is varied relative to the armature portion 306a so that the armature portion 308a is unstable and collapses to a bi-stable state. The mechanical and magnetic properties may include, for example, the rigidity and magnetic permeability of the armature portions 306a, 308a relative to each other. Accordingly, during operation, the armature portion 308a is unstable relative to the armature portion 306a and collapses to a bi-stable state. The armature portion 308a collapses toward the upper or lower magnet of the pair of permanent magnets 312 and remains in the bi-stable state while the electric drive coil 316 drives the armature portion 306a to generate the acoustic signals. In addition, the presence of the electric drive coil 320 allows the armature portion 308a to be driven substantially independently of the electric drive coil 316. The electric drive coil 320 allows the bi-stable state of the armature portion 308a to be changed independently from an electric current pulse to the electric drive coil 316, which may otherwise detract from the acoustic signals generated by the armature portion 306a.
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(56) The balanced armature receiver 400 further includes a magnetic housing 410. The distal ends of the armature portions 406a, 408a extend through the magnetic housing 410. The magnetic housing 410 includes a pair of magnets 412. Opposing surfaces of the pair of magnets 412 form a gap 414 through which the distal end of the armature portion 406a extends. Thus, unlike the balanced armature receivers 200, 300, the armature portion 408a does not extend through the gap 414 between the pair of permanent magnets 412. Instead, a permanent magnet 422 is directly coupled to the distal end of the armature portion 408a. The permanent magnet 422 can be any type of magnet that provides enough magnetic flux to keep the armature portion 408a unstable and in a bi-stable state, collapsed toward the upper or lower portion of the magnetic housing 410. According to one embodiment, the permanent magnet 422 can be a rare earth magnet to, for example, reduce the size of the permanent magnet relative to a non-rare earth magnet.
(57) Similar to the discussion above, in the context of balanced armature designs, typically the mass of the armature portion 408a would be minimized to reduce the energy required to move the armature portion 408a. Thus, one would typically not add mass to the armature portion 408a by adding the permanent magnet 422. However, because the armature portion 408a is used to control the position of an acoustic valve, the mass of the armature portion 408a can be increased without prohibiting the functionality of the armature portion 408a controlling acoustic valve.
(58) The balanced armature receiver 400 further includes an electric drive coil 416. The electric drive coil 416 may be any conventional electric drive coil used within the field of balanced armatures. The electric drive coil 416 is formed of a winding of an electrically conductive material, such as copper. The diameter of the windings may be large enough to prevent or limit the effects of corrosion from the electric drive coils being in, for example, a corrosive environment, such as a biological environment (e.g., a user's ear). Alternatively, or in addition, the windings may be coated with a protective material, such as a parylene coating. The electric drive coil 416 forms a tunnel through which the armature portions 406a, 408a extend prior to extending through the gap 412.
(59) The armature portion 406a includes a drive rod 418 that connects the armature portion 406a to a diaphragm (not shown) to generate the acoustic signals. The armature portion 408a includes a drive rod (not shown) that connects the armature portion 408a to an acoustic valve (not shown), discussed in greater detail below.
(60) The balanced armature receiver 400 further includes a drive coil 420. The electric drive coil 420 surrounds the fixed portion 408b of the armature 408. Similar to the electric drive coil 320, the electric drive coil 420 can be directly coupled to the fixed portion 408b of the armature 408. Alternatively, the electric drive coil 420 can be indirectly coupled to the fixed portion 408b of the armature 408, such as through both being coupled to the housing 402. The electric drive coil 420 can be formed and attached to the armature 408, such as being slid around the fixed portion 408b of the armature 408 after being formed. Alternatively, the electric drive coil 420 can be formed around the fixed portion 408. For example, the windings that form the electric drive coil 420 can be wound directly around the fixed armature 408b. Although shown as surrounding the fixed portion 408b of the armature 408, alternatively, the electric drive coil 420 can surround the armature portion 408a, which is the moving portion of the armature 408a.
(61) In operation, an electric current passes through the electric drive coil 416, which generates a magnetic field and magnetically energizes the armature portions 406a, 408a. Upon becoming magnetically energized, the armature portions 406a, 408a are magnetically attracted to one magnet of the pair of magnets 412 or to the corresponding portion of the magnetic housing 410. Based on the armature portions 406a, 408a sharing the electric drive coil 416, one or more mechanical and/or magnetic properties of the armature portion 408a is varied relative to the armature portion 406a so that the armature portion 308a is unstable and collapses to a bi-stable state. For this arrangement, the variation is, in part, the presence of the permanent magnet 422 coupled to the armature portion 408a. Accordingly, the armature portion 408a collapses toward the upper or lower portion of the magnetic housing 410 in the bi-stable state and remains in the bi-stable state while the electric drive coil 416 drives the armature portion 406a to generate the acoustic signals. In addition, the presence of the electric drive coil 420 allows the armature portion 408a to be driven substantially independently of the electric drive coil 416. The electric drive coil 420 allows the bi-stable state of the armature portion 408a to be changed independent from an electric current pulse to the electric drive coil 416, which may otherwise detract from the acoustic signals generated by the armature portion 406a.
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(63) The balanced armature receiver 500 further includes a magnetic housing 510. The distal ends of the armature portions 506a, 508a extend through the magnetic housing 510. The magnetic housing 510 includes a pair of magnets 512. Opposing surfaces of the pair of magnets 512 form a gap 514 through which the distal end of the armature portion 506a extends. Thus, similar to the balanced armature receiver 400, the armature portion 508a does not extend through the gap 514 between the pair of permanent magnets 512. Instead, a pair magnets 524 is directly coupled to the distal end of the armature portion 508a, with one magnet of the pair of magnets 524 coupled to each side of the armature portion 508a. The permanent magnets 524 can be any type of magnet that provides enough magnetic flux to keep the armature portion 508a unstable and in a bi-stable state, collapsed toward the upper or lower portion of the magnetic housing 510. According to one embodiment, the permanent magnets 524 can be a rare earth magnets to, for example, reduce the size of the permanent magnets relative to a non-rare earth magnet.
(64) Similar to the discussion above, in the context of balanced armature designs, typically the mass of the armature portion 508a would be minimized to reduce the energy required to move the armature portion 508a. Thus, one would typically not add mass to the armature portion 508a by adding the pair of permanent magnets 524. However, because the armature portion 508a is used to control the position of an acoustic valve, the mass of the armature portion 508a can be increased without prohibiting the functionality of the armature portion 508a controlling acoustic valve.
(65) The balanced armature receiver 500 further includes an electric drive coil 516. The electric drive coil 516 may be any conventional electric drive coil used within the field of balanced armatures. The electric drive coil 516 is formed of a winding of an electrically conductive material, such as copper. The diameter of the windings may be large enough to prevent or limit the effects of corrosion from the electric drive coils being in, for example, a corrosive environment, such as a biological environment (e.g., a user's ear). Alternatively, or in addition, the windings may be coated with a protective material, such as a parylene coating. The electric drive coil 516 forms a tunnel through which the armature portions 506a, 508a extend prior to extending through the gap 514.
(66) The armature portion 506a includes a drive rod 518 that connects the armature portion 506a to a diaphragm (not shown) to generate the acoustic signals. The armature portion 508a includes a drive rod (not shown) that connects the armature portion 508a to an acoustic valve (not shown), discussed in greater detail below.
(67) The balanced armature receiver 500 further includes a drive coil 520. The electric drive coil 520 surrounds the fixed portion 508b of the armature 508. Similar to the electric drive coils 320, 420, the electric drive coil 520 can be directly coupled to the fixed portion 508b of the armature 508. Alternatively, the electric drive coil 520 can be indirectly coupled to the fixed portion 508b of the armature 508, such as through both being coupled to the housing 502. The electric drive coil 520 can be formed and attached to the armature 508, such as being slid around the fixed portion 508b of the armature 508 after being formed. Alternatively, the electric drive coil 520 can be formed around the fixed portion 508. For example, the windings that form the electric drive coil 520 can be wound directly around the fixed armature 508b. Although shown as surrounding the fixed portion 508b of the armature 508, alternatively, the electric drive coil 520 can surround the armature portion 508a, which is the moving portion of the armature 408a.
(68) In operation, an electric current passes through the electric drive coil 516, which generates a magnetic field and magnetically energizes the armature portions 506a, 508a. Upon becoming magnetically energized, the armature portions 506a, 508a are magnetically attracted to one magnet of the pair of magnets 512 of the upper or lower portion of the magnetic housing 510. Based on the armature portions 506a, 508a sharing the electric drive coil 516, one or more mechanical and/or magnetic properties of the armature portion 508a is varied relative to the armature portion 506a. For this arrangement, the variation is, in part, the presence of the pair of permanent magnets 524 coupled to the armature portion 508a. Accordingly, the armature portion 508a collapses toward the upper or lower portion of the magnetic housing 510 in the bi-stable state and remains in the bi-stable state while the electric drive coil 516 drives the armature portion 506a to generate the acoustic signals. In addition, the presence of the electric drive coil 520 allows the armature portion 508a to be driven substantially independently of the electric drive coil 516. For example, the electric drive coil 520 allows the bi-stable state of the armature portion 508a to be changed independent from an electric current pulse from the electric drive coil 516, which may otherwise detract from the acoustic signals generated by the armature portion 506a.
(69)
(70) The balanced armature receiver 600 further includes a magnetic housing 610 and a magnetic housing 626. The distal end of the armature portion 606a extends through the magnetic housing 610, and the distal end of the armature portion 608a extends through the magnetic housing 626. The magnetic housing 610 includes a pair of magnets 612. Opposing surfaces of the pair of magnets 612 form a gap 614 through which the distal end of the armature portion 506a extends. The magnetic housing 626 includes a pair of magnets 628. Opposing surfaces of the pair of magnets 628 form a gap 630 through which the distal end of the armature portion 608a extends. Thus, similar to the balanced armature receivers 400 and 500, the armature portion 608a does not extend through the gap 614 between the pair of permanent magnets 612. Instead, however, the armature portion 608a extends through the gap 630 between the pair of permanent magnets 628. The permanent magnets 628 can be any type of magnet that provides enough magnetic flux to keep the armature portion 608a unstable and collapsed toward the upper or lower portion of the magnetic housing 626. According to one embodiment, the permanent magnets 628 can be a rare earth magnet to, for example, reduce the size of the permanent magnets relative to a non-rare earth magnet.
(71) The balanced armature receiver 600 optionally can include a pair of spacers 632. Each spacer 632 is coupled to a separate permanent magnet 628. The pair of spacers 632 limit the travel distance of the armature portion 608a required between unstable states, e.g., collapsed towards the upper or lower portion of the magnetic housing 626. Spacers of different sizes (e.g., lengths) can be placed on the permanent magnets 628 to control the travel distance of the armature portion 608a. Moreover, placement of the spacers 632 also reduces the magnetic force on the armature portion 608a from the permanent magnets 628 to reduce or control the restoring force or magnetic force required to actuate the armature portion 608a to the opposite bi-stable state. The spacers 632 can be formed of various substantially non-magnetic material(s), such as, for example, plastic, rubber, wood, brass, gold, silver, and the like, or combinations thereof.
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(75) In operation, the presence of the electric drive coil 620 allows the armature portion 608a to be driven substantially independent of the electric drive coil 616. For example, the electric drive coil 620 allows the bi-stable state of the armature portion 608a to be changed independent from an electric current pulse from the electric drive coil 616 to generate the acoustic signals. Further, the presence of the pair of permanent magnets 624 coupled to the armature portion 608a allows the armature portion 608a to be unstable and in a bi-stable state relative to the armature portion 606a. In addition, one or more mechanical and/or magnetic properties of the armature portion 608a can be varied relative to the armature portion 606a. For example, although the armature portion 608a is substantially controlled by the electric drive coil 620, the rigidity of the armature portion 608a may be less than the rigidity of the armature portion 606a.
(76)
(77) The balanced armature receiver 700 further includes a magnetic housing 710. The distal ends of the armature portions 706a, 708a extend through the magnetic housing 710. The magnetic housing 710 includes a pair of permanent magnets 712. Opposing surfaces of the pair of permanent magnets 712 form a gap 714 through which the distal ends of the armature portions 706a, 708a extend.
(78) The balanced armature receiver 700 further includes an electric drive coil 716. The electric drive coil 716 may be any conventional electric drive coil used within the field of balanced armatures. The electric drive coil 716 is formed of a winding of an electrically conductive material, such as copper. The diameter of the windings may be large enough to prevent or limit the effects of corrosion from the electric drive coils being in, for example, a corrosive environment, such as a biological environment (e.g., a user's ear). Alternatively, or in addition, the windings may be coated with a protective material, such as a parylene coating. The electric drive coil 716 forms a tunnel through which the armature portions 706a, 708a extend prior to extending through the gap 712.
(79) The armature portion 706a includes a drive rod 718 (not shown) that connects the armature portion 706a to a diaphragm (not shown) to generate the acoustic signals. The armature portion 708a includes a drive rod (not shown) that connects the armature portion 708a to an acoustic valve (not shown), discussed in greater detail below.
(80) The balanced armature receiver 700 further includes a drive coil 720. Unlike, for example, what is shown for the electric drive coil 320, the electric drive coil 720 surrounds the armature portion 308a (e.g., the moveable or deflectable portion). The electric drive coil 720 can be directly coupled to the armature portion 708a. Alternatively, the electric drive coil 720 can be indirectly coupled to the armature portion 708a, such as through both being coupled to the armature assembly 704.
(81) In operation, the presence of the electric drive coil 720 allows the armature portion 708a to be driven substantially independent of the electric drive coil 716. For example, the electric drive coil 720 allows the bi-stable state of the armature portion 708a to be changed independently from an electric current pulse to the electric drive coil 716 to generate the acoustic signals. In addition, one or more mechanical and/or magnetic properties of the armature portion 708a can be varied relative to the armature portion 706a. For example, although the armature portion 708a is substantially controlled by the electric drive coil 720, the rigidity of the armature portion 708a may be less than the rigidity of the armature portion 706a.
(82)
(83) The balanced armature receiver 800 further includes a magnetic housing 810. The distal ends of the armature portions 806a, 808a extend through the magnetic housing 810. The magnetic housing 810 includes a pair of permanent magnets 812. Opposing surfaces of the pair of permanent magnets 812 form a gap 814 through which the distal ends of the armature portions 806a, 808a extend.
(84) The balanced armature receiver 800 further includes a pair of electric drive coils 834 that surround the fixed armature portions 806b, 806b. The electric drive coils 834surround the non-movable fixed armature portions 806b, 808b rather than the deflectable armature portions 806a, 808a. The electric drive coils 834 can be coupled directly to the armature portions 806b, 808b. Alternatively, the electric drive coils 834 can be coupled indirectly to the armature portions 806b, 808b, such as by both being coupled to the housing.
(85) The armature portion 806a includes a drive rod (not shown) that connects the armature portion 806a to a diaphragm (not shown) to generate the acoustic signals. The armature portion 808a includes a drive rod (not shown) that connects the armature portion 808a to an acoustic valve (not shown), discussed in greater detail below.
(86) The balanced armature receiver 800 further includes a drive coil 820. Unlike, for example, what is shown for the electric drive coil 320, the electric drive coil 820 surrounds the armature portion 808a (e.g., the moveable or deflectable portion). The electric drive coil 820 can be directly coupled to the armature portion 808a. Alternatively, the electric drive coil 820 can be indirectly coupled to the armature portion 808a, such as through both being coupled to the housing.
(87) In operation, the presence of the electric drive coil 820 allows the armature portion 708a to be driven substantially independent of the electric drive coils 834. For example, the electric drive coil 820 allows the bi-stable state of the armature portion 808a to be changed independent from an electric current pulse from the electric drive coils 834 to generate the acoustic signals.
(88)
(89) The balanced armature receiver 900 further includes a magnetic housing 910. The distal ends of the armature portions 906a, 908a extend through the magnetic housing 910. The magnetic housing 910 includes two pairs of permanent magnets 912, 928. Opposing surfaces of the pair of permanent magnets 912 form a gap 914 through which the distal end of the armature portion 806a extends. Opposing surfaces of the pair of permanent magnets 928 form a gap 930 through which the distal end of the armature portion 908a extends. The permanent magnets 928 can be any type of magnet that provides enough magnetic flux to keep the armature portion 908a unstable and collapsed toward the upper or lower portion of the magnetic housing 910. According to one embodiment, the permanent magnets 928 can be a rare earth magnet to, for example, reduce the size of the permanent magnets relative to a non-rare earth magnet. Although not shown, the balanced armature receiver 900 can further include a pair of spacers, such as the spacers 632.
(90) The balanced armature receiver 900 further includes an electric drive coil 916. The electric drive coil 916 forms a tunnel through which the armature portion 906a extends prior to extending through the gap 514. The balanced armature receiver 900 further includes a drive coil 920. Unlike, for example, what is shown for the electric drive coil 320, the electric drive coil 920 surrounds the armature portion 808a (e.g., the moveable or deflectable portion). The electric drive coil 920 can be directly coupled to the armature portion 908a. Alternatively, the electric drive coil 920 can be indirectly coupled to the armature portion 908a, such as through both being coupled to the housing.
(91) The armature portion 906a includes a drive rod (not shown) that connects the armature portion 906a to a diaphragm (not shown) to generate the acoustic signals. The armature portion 908a includes a drive rod (not shown) that connects the armature portion 908a to an acoustic valve (not shown), discussed in greater detail below.
(92)
(93)
(94) In operation, the presence of the electric drive coil 920 allows the armature portion 908a to be driven substantially independent of the electric drive coil 916. For example, the electric drive coil 920 allows the bi-stable state of the armature portion 908a to be changed independent from an electric current pulse from the electric drive coil 916 to generate the acoustic signals. Further, the presence of the pair of permanent magnets 928 (and potentially spacers 932) coupled to the magnetic housing 910 (or magnetic housing 926) allows the armature portion 908a to be unstable and in a bi-stable state relative to the armature portion 906a. In addition, and according to all of the embodiments discussed herein, one or more mechanical and/or magnetic properties of the armature portion 908a can be varied relative to the armature portion 906a. For example, although the armature portion 908a is substantially controlled by the electric drive coil 920, the rigidity of the armature portion 908a may be less than the rigidity of the armature portion 906a.
(95)
(96) In addition to the elements discussed above with respect to
(97)
(98)
(99) Referring to
(100) Thus, the armature portion 308a within the balanced armature receiver 300 forms an active valve in combination with the drive rod 1006 and the valve 1008. Control of one or both of the electric drive coils 316 and 320 allows the armature portion 308a to remain in the desired bi-stable state and the valve 1008 in the corresponding desired open or closed state. Moreover, based on one or more of the mechanical and/or magnetic qualities of the balanced armature receiver 300, the armature portion 306a, and the armature 308a, according to any one of the embodiments described above, the armature portion 308a may remain in the desired bi-stable state while the armature portion 306a drives the diaphragm to generate the acoustic signals.
(101) One or more electrical current pulses to the electric drive coil 316 and/or 320 allow for the armature portion 308a to switch to the other bi-stable state, to open or close the valve. Such an electrical current pulse may be provided by a controller after a determination is made to change the fitting of the balanced armature receiver. For example, a digital signal processor (DSP) may analyze acoustical information to determine that a user wearing a hearing air that incorporates the balanced armature receiver 300 has entered into a noisy environment. Accordingly, the DSP may generate an electrical current pulse to switch the valve 1008 from the open fitting to the closed fitting. With the closed fitting, a greater range of gain is achievable to increase the volume relative to the noisy environment. By way of another example, a user may be wearing in-ear headphones that incorporate the balanced armature receiver 300. While not playing music, the user may still have the in-ear headphones in his or her ears. By default, the balanced armature receiver 300 may be in an open fitting. Upon beginning to play music, the device playing the music, such as a smartphone or other audio device, may send an electrical current pulse to the balanced armature receiver 300 to switch to a closed fitting. Alternatively, the user may manually switch the balanced armature receiver 300 to a closed or open fitting by manually selecting a switch on a smartphone or directly on the balanced armature receiver 300 or acoustic device that incorporates the balanced armature receiver 300.
(102) Because of the unstable nature of the armature portion connected to the acoustic valve, according to some embodiments, the balanced armature receiver and/or other controller (DSP, smartphone, etc.) can determine in which position the acoustic valve is, i.e., open, close, or neither. Such detection may be beneficial if, for example, the user drops the balanced armature receiver, which causes the valve armature portion to switch states. In such a case, the valve armature portion can always restore the acoustic valve to one defined condition, such as open or closed. Preferably, the default position is an open fitting. According to some embodiments, there may be an indication. Such an indication may be beneficial for hearing aids because of the higher energy efficiency. The balanced armature receivers can further include other components, such as a vibration sensor to measure if the balanced armature receiver has dropped, or dropped with a certain acceleration. The balanced armature receiver can then reset the acoustic valve to a first state or go to the state that user wants (e.g., preferred state). The sensor may be a microelectromechanical systems (MEMS) to detect the acceleration.
(103) Although described above as being a hinged or non-hinged valve 1008, the valve 1008 may have various other forms without departing from the spirit and scope of the present disclosure. Certain forms may be, for example, an electro-active polymer valve, and/or concentric tubes to open/close a pathway. The valve may be flexible to avoid tolerances for completely open/closed conditions. According to a specific example, for a resilient member, such as a classic spring, the resilient member has only one stable state, such as at zero elongation for a classic spring. However, the resilient member can be modified to have additional stable states. For example, certain membranes can be thought of as having resiliency in that the membranes tend to restore to a stable state, such as flat. Deformations can be made to the membranes to modify the membranes to have more than one stable state. For example, using corrugations or grooves, a membrane can be designed to have two stable states. Such a membrane can be used as a flip-flop valve.
(104)
(105)
(106) The first state shown in
(107)
(108) The membrane-based flip-flop valve 1108 provides one embodiment of a valve that can be used in any of the embodiments disclosed herein. Moreover, based on the two stable states corresponding to elongations of S.sub.1 and S.sub.2, the membrane-based flip-flop valve 1108 is stable independent of an electric current applied to an electric drive coil associated with the armature portion 308a.
(109)
(110) Although shown as surrounding the deflectable armature portion 1204a, alternatively the electric drive coil 1206 can surround the fixed armature portion 1204b. The electric drive coil 1206 can be formed independent of the armature 1204. Alternatively, the electric drive coil 1206 can be formed with the armature 1204, such as the windings being wrapped around the electric drive coil 1206. The electric drive coil 1206 can be attached directly to the armature 1204 or can be attached indirectly to the armature 1206, such as both being attached to the housing 1202.
(111) Upon the electric drive coil 1206 being energized, magnetic flux generated by the energized electric drive coil 1206 causes the deflectable armature portion 1204a to deflect towards the ferromagnetic element 1214. The deflectable armature portion 1204a deflecting upwards causes the drive rod 1208 to travel upwards forcing the valve head 1210 against the valve seat 1212, sealing the aperture formed by the valve seat 1212. Upon de-energizing the electric drive coil 1206, the deflectable armature portion 1204a returns to its at rest position, which lowers the drive rod 1208 and valve head 1210 and opens the aperture at the valve seat 1212. Accordingly, control of the energized state of the electric drive coil 1206 allows for control of the closed or open position of the aperture with the valve head 1210. According to some embodiments, the ferromagnetic element 1214 can be instead a permanent magnet. With a permanent magnet, the deflectable armature portion 1204a can remain magnetically affixed to the permanent magnet after de-energizing the electric drive coil.
(112)
(113) Based on the position of the drive rod 1208 coupled to the hinged valve 1300, a mechanical advantage factor can be created. Specifically, with the drive rod 1208 coupled to the hinged at one half to one tenth of the length of the hinged valve 1300 from the hinged end, a mechanical advantage factor of 2 to 10 is created. Accordingly, a small travel distance of the drive rod 1208 can make a larger opening at the end of the hinged valve 1300 opposite from the hinge.
(114) Although shown in the context of the active valve 1200, the configuration of the valve 1200 can be used in any of the embodiments discussed herein, such as any of the embodiments of the balanced armature receiver with acoustic valve discussed in
(115)
(116)
(117)
(118) While the present invention has been described with reference to one or more particular embodiments, those skilled in the art will recognize that many changes may be made thereto without departing from the spirit and scope of the present invention. Each of these embodiments and obvious variations thereof is contemplated as falling within the spirit and scope of the invention. It is also contemplated that additional embodiments according to aspects of the present invention may combine any number of features from any of the embodiments described herein.