Drive system for an engine arrangement
11007859 · 2021-05-18
Assignee
Inventors
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4841
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N11/0814
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/383
PERFORMING OPERATIONS; TRANSPORTING
F02B67/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/268
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
F16H3/725
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
F02B67/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/383
PERFORMING OPERATIONS; TRANSPORTING
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A drive system for an engine arrangement includes a gear reduction mechanism having at least three separate and rotatable junction elements, the rotation speeds of the junction elements being interdependent but not having a fixed ratio the ones relative to the others, and wherein, in the mounted position, among the junction elements, a first junction element is connected to an engine crankshaft, a second junction element is connected to an accessory pulley which is drivingly connected to an electric machine and at least one accessory, and a third junction element. A free wheel is connected to a non-rotating part of the engine arrangement in the mounted position, and the third junction element is configured to be coupled to the free wheel in a first operating phase of the drive system. The third junction element is further configured to be coupled to the engine crankshaft in a second operating phase.
Claims
1. A drive system for an engine arrangement, the drive system comprising a gear reduction mechanism having at least three separate and rotatable junction elements, the rotation speeds of the junction elements being interdependent, and wherein, in a mounted position, among the junction elements: a first junction element is connected to an engine crankshaft; a second junction element is connected to an accessory pulley which is drivingly connected to an electric machine and at least one accessory; a third junction element; wherein the drive system further comprises a free wheel which is connected to a non-rotating part of the engine arrangement in the mounted position, and the third junction element is configured to be coupled to the free wheel in a first operating phase of the drive system, wherein the third junction element comprises first coupling members for coupling with the free wheel, and second coupling members for coupling with the engine crankshaft or with the first junction element, wherein, in the first operating phase, the free wheel is configured such that when the third junction element exerts torque on the free wheel in one direction, the free wheel is in an engaged state and stops the rotation of the third junction element, and when the third junction element exerts torque on the free wheel in the opposite direction, the free wheel is in a free state and allows rotation of the third junction element, wherein, the third junction element is further configured to be coupled to the engine crankshaft, in a second operating phase.
2. The drive system according to claim 1, wherein in the first operating phase of the drive system the third junction element is uncoupled from the engine crankshaft when the third junction element is coupled to the free wheel and in the second operating phase the third junction element is uncoupled from the free wheel when the third junction element is coupled to the engine crankshaft.
3. The drive system according to claim 1, wherein in the second operating phase the third junction element is coupled to the engine crankshaft via the first junction element.
4. The drive system according to claim 1, wherein the third junction element is movable between a first position, in the first operating phase, in which, in the mounted position, it is coupled to the free wheel, and a second position, in the second operating phase, in which, in the mounted position, it is coupled to the engine crankshaft.
5. The drive system according to claim 4, wherein the drive system has a main axis and in that the third junction element is movable in translation along the main axis.
6. The drive system according to claim 1, wherein the first and/or second coupling members comprise(s) a dog clutch.
7. The drive system according to claim 4, wherein the third junction element is further configured to take a third position where it is uncoupled from the free wheel and from the engine crankshaft, in a third operating phase.
8. The drive system according to claim 1, wherein the gear reduction mechanism comprises an epicyclic gearing including a sun gear, an annular gear, planet gears meshing with both the sun gear and the annular gear and supported by a planet carrier.
9. The drive system according to claim 8, wherein each of the sun gear, the annular gear and the planet carrier is connected to cane of the junction elements.
10. The drive system according to claim 8, wherein the first junction element is part of the planet carrier, the second junction element is part of the annular gear, and the third junction element is part of the sun gear.
11. The drive system according to claim 1, wherein, in the mounted position, the free wheel is fixedly mounted on a carter or a non-rotative part linked to engine block of the engine arrangement.
12. An engine arrangement comprising a drive system according to claim 1.
13. The engine arrangement according to claim 12, wherein the at least one accessory is one of: a water pump, an air conditioner compressor, a cooling fan.
14. The engine arrangement according to claim 12, wherein it further comprises at least one sensor for detecting the operating condition of the engine, a controller connected to the sensor and capable of controlling an actuator configured to allow coupling or uncoupling the third junction element of the gear reduction mechanism and the free wheel.
15. The engine arrangement according to claim 14, when the drive system is according to claim 7, wherein the actuator is configured to move the third junction element of the gear reduction mechanism or a sliding selector coupled to the third junction to place it in one of its first, second and third positions, depending on the detected engine operating condition.
16. A vehicle, wherein it comprises an engine arrangement according to claim 1.
17. A method for operating an engine arrangement, the engine arrangement comprising: an engine, an electric machine and at least one accessory, the electric machine and the accessory being drivingly connected to an accessory pulley, and a drive system comprising: a gear reduction mechanism having at least three separate and rotatable junction elements, the rotation speeds of the junction elements being interdependent, the gear reduction mechanism joining the accessory pulley and an engine crankshaft via two junction elements of the gear reduction mechanism; a free wheel which is connected to a non-rotating part of the engine arrangement and which can be coupled to the gear reduction mechanism via a third junction element of the gear reduction mechanism; and an epicyclic gearing as the gear reduction mechanism, the epicyclic gearing including a sun gear, an annular gear, planet gears meshing with both the sun gear and the annular gear and supported by a planet carrier, wherein the planet carrier is connected to the engine crankshaft and the annular gear is connected to the accessory pulley, wherein the third junction element is configured to be coupled to the free wheel or to the engine crankshaft, or to be uncoupled from both the free wheel and the engine crankshaft; the method comprising the steps of: detecting at least one parameter indicating if the engine arrangement is in a starting phase, in a running phase, or in an electric phase, respectively; if it is detected that the engine arrangement is in the starting phase, controlling the drive system to couple the third junction element of the gear reduction mechanism with the free wheel; if it is detected that the engine arrangement is in the running phase, controlling the drive system to couple the third junction element of the gear reduction mechanism with the engine crankshaft instead of the free wheel; if it is detected that the engine arrangement is in the electric phase, controlling the drive system to uncouple the third junction element from the engine crankshaft and from the free wheel; controlling the position of the sun gear, or of a sliding selector coupled to the sun gear, relative to the free wheel or to the engine crankshaft such that the sun gear is coupled to the free wheel when the engine arrangement is in a starting phase, the sun gear is coupled to the engine crankshaft when the engine arrangement is in a running phase, or the sun gear is uncoupled from both the free wheel and the engine crankshaft.
18. The method according to claim 17, wherein, while the third junction element is still coupled to the free wheel and the electric machine is starting the engine, the free wheel is firstly operated in an engaged state and is then operated in a free state when the engine has started.
19. The method according to claim 17, wherein the reduction ratio between the rotational speeds of the accessory pulley and the crankshaft is: R1b in the running phase, with R1b being substantially 1; R1a in the starting phase, with R1a not equaling Rib, R1a being around 4.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13) On
DETAILED DESCRIPTION
(14) The invention relates to a drive system 1 for an engine arrangement 2 of a vehicle 3, an example of which is illustrated in
(15) In the illustrated embodiment, the vehicle 3 comprises a cab and can comprise a cargo body (not shown). The engine arrangement 2 may be located in front of the cab, below the seats. Although the vehicle illustrated in
(16) The engine arrangement 2 comprises an engine 4 having a crankshaft 5, an electric machine 6 that can be operated either in a motor mode or in generator mode, and at least one accessory 7 (
(17) The electric machine 6, the accessory/accessories 7, 7′ and the accessory pulley 9 are drivingly connected, typically through a belt 10 received by the accessory pulley 9 and pulleys 6a, 7a, 7′a connected respectively to the electric machine 6 and the accessory/accessories 7, 7′.
(18) The drive system 1 of the engine arrangement 2 joins the accessory pulley 9 and the engine crankshaft 5. As a result, rotation can be transmitted from the electric machine 6 to the engine 4 and the accessory 7, and from the engine 4 to the electric machine 6 and the accessory 7, by means of the drive system 1, belt 10 and pulleys 9, 6a, 7a, 7′a. In particular, the accessory 7 is configured to be driven by one of the electric machine 6 and the engine 4.
(19) Such as represented on
(20) A drive system 1 and an engine arrangement 2 are described below according to a first embodiment of the invention. This first embodiment is represented on
(21) The drive system 1 comprises a gear reduction mechanism which, in the illustrated embodiment, is an epicyclic gearing 20. The epicyclic gearing 20 includes a sun gear 21 centered on axis 15, an annular gear 22 also centered on axis 15, and planet gears 23 meshing with both the sun gear 21 and the annular gear 22. The planet gears 23 have each an axis 24, and they are all supported by a planet carrier 25. The sun gear 21 is pivotally mounted around the main axis 15 (
(22) The drive system 1 further comprises a free wheel 30 which is fixedly mounted to a carter 16 of the engine arrangement or to a part that is rotationally fixed with respect to the engine block. Alternatively, the free wheel 30 is rotationally fixed to the carter 16 via an intermediate piece that can comprise a cover 60 of the drive system such as represented on
(23) In the illustrated embodiment of
(24) The sun gear 21 can be moved along the axis 15 between:
(25) a first position (
(26) a second position (
(27) To that end, coupling members such as a clutch dog, that is to say a clutch with engaging teeth, can be provided between parts to be coupled. More specifically, the sun gear 21 can comprise first coupling members 26 for coupling with corresponding coupling members 26′ arranged on the free wheel 30, and second coupling members 27 for coupling with corresponding coupling members 27′ arranged at the end of the engine crankshaft 5 or on the planet carrier such as represented on
(28) Besides, the sun gear 21 can be moved to a third position (
(29) Preferably, in each of said three positions, the sun gear 21 remains meshed with the planet gears 23.
(30) In order to move the annular gear 21, the engine arrangements 2 of
(31) As represented on
(32) In another variant, such as represented on
(33) The engine arrangement 2 further comprises at least one sensor 37 for detecting an operating condition of the engine 4, and a controller 38 connected to said sensor 37 and capable of controlling the actuator 33. Depending on the detected engine operating condition, the actuator 33 is controlled to move the sun gear 21 to place it in one of its first, second and third positions.
(34) The liquid pressure in the actuating cylinder 35 is controlled by the controller 38 to allow the sun gear 21 to be placed in one of the three positions previously described.
(35) Reference is now made to
(36) When the driver wants to start the vehicle 3, he/she generally turns a key or switches on an ignition switch. As a result, the battery 8 powers the electric machine 6 to start it.
(37) In an embodiment, the first position, i.e. when the sun gear 21 is coupled to the five wheel 30, is the default position. For example, the compression spring 39 can be used to maintain the sun gear 21 in the first position when the controller 38 does not control the actuator 33 to place the sun gear 21 in another position. In a variant, the information “start the vehicle” is detected by the sensor 37 and transmitted to the controller 38 which controls the actuator 33 so that it places the sun gear 21 in the first position.
(38) In this starting phase, the accessory 7 is driven by the electric machine 6. Moreover, the electric machine 6 drives the accessory pulley 9 which in turn rotates the annular gear 22. As the sun gear 21 is coupled to the free wheel 30 which is configured to be in the engaged state at the beginning of the starting phase, the sun gear 21 does not turn, and the planet gears 23 turn about the main axis 15, therefore transmitting rotating movement to the engine crankshaft 5.
(39) In the starting phase, the gear reduction system—i.e. the epicyclic gearing 20—links the rotation of the electric machine 6 with the rotation of the engine crankshaft 5, with a reduction ratio Ra=R0×R1a between the rotational speeds of the engine 4 and the electric machine 6. For example, Ra can be around 16 with R0 around 4 and R1a around 4.
(40) When combustion is established, engine 4 provides torque, and therefore crankshaft 5 accelerates sharply. As the direction of the torque transmitted in the sun gear 21 changes, this automatically leads to the free wheel 30 transiting to its free state.
(41) When the free wheel 30 is in its free state, even if the sun gear 21 remains coupled to the free wheel 30, no torque or only an insignificant torque is transmitted from the engine 4 to the electric machine 6. This prevents severe stress in the belt 10 and other parts.
(42) When the sensor 37 detects that the engine 4 has been started, the controller 38 controls the actuator 33 so that it places the sun gear 21 in the second position, i.e. coupled to the engine crankshaft 5. The engine arrangement 2 is then in a running phase, as shown in
(43) In this running phase (i.e. normal driving conditions), the engine 4 is running. The engine 4 is then capable of driving the accessory 7, and also the electric machine 6 so that said electric machine 6 can charge the battery 8. In the same way, the electric machine 6 can be put in motor mode, providing additional torque to accessory 7 and engine crankshaft 5 by consuming energy stored in battery 8.
(44) More precisely, the crankshaft rotation leads to the rotation of the planet gears 23 about the main axis 15 and to the rotation of the accessory pulley 9 which is coupled to the annular gear 22.
(45) In the running phase, the gear reduction system—i.e. the epicyclic gearing 20—links the rotation from the electric machine 6 toward the engine crankshaft 5, with a reduction ratio Rb=R0×R1b between the rotational speeds of the electric machine 6 and the engine 4. R1b=1, and thus Rb is different from Ra. For example, Rb can be in the range of 2 to 5, for example around 4.
(46) From the running phase, the combustion engine 4 can be temporarily useless, for example if the vehicle is stopped in a traffic jam or at a traffic light. Then, in order to save fuel, the engine arrangement 2 automatically stops the engine 4, before it is restarted in response to a signal.
(47) The sensor 37 is configured to detect that the engine 4 has been stopped. The controller 38 then controls the actuator 33 so that it places the sun gear 21 in the third position, i.e. uncoupled from the free wheel 30 and from the engine crankshaft 5. The engine arrangement 2 is then in an electric phase (or “electrically driven accessory phase”), as shown in
(48) Moreover, the controller 38 stops the engine 4 and starts the electric machine 6.
(49) Thus, the electric machine 6 drives the accessory 7 and rotates the accessory pulley 9, which in turn rotates the annular gear 22 and planet gears 23. As the sun gear 21 is neither coupled to the free wheel 30 nor coupled to the engine crankshaft 5, the rotation of the planet gears 23 results in the five rotation of the sun gear 21, that is to say without the application of a resistive torque on the sun gear 21. As a consequence, the crankshaft speed and pulley speed are un-correlated.
(50) Thus, the electric machine 6 can be rotationally disconnected from the engine 4, and the accessory 7 can be driven even if the engine 4 is stopped.
(51) In a same way, the electric phase can be selected while engine 4 is running to reduce fuel consumption by having a more efficient electric phase.
(52) From the electric phase, the controller 38 can calculate a need to be in another mode:
(53) in order to restart the engine 4, the controller 38 brings the sun gear 21 back to the first position, so that the electric machine 6 can restart the engine this movement can be done passively in case a spring is provided to define a default position as previously explained;
(54) then, the controller 38 brings the sun gear 21 in the second position. Some embodiments could require speed synchronization between the electric machine 6 and the engine 4 to ease meshing.
(55) A drive system 101 and an engine arrangement 102 are described below according to a second embodiment of the invention. This second embodiment is represented on
(56) The second embodiment is represented on
(57) On
(58) Here below and for the sake of clarity, only differences between the second embodiment and the first embodiment are described.
(59) Compared to the first embodiment, in the second embodiment the sun gear 121 is motionless in translation and the drive system 101 comprises a sliding selector 170 that is permanently coupled in rotation to the sun gear 121 and that is movable in translation between:
(60) a first position, in the starting phase of
(61) a second position, in the running phase of
(62) a third position, in the electric phase of
(63) Due to the fact that the sliding selector 170 is permanently coupled to the sun gear 121,
(64) when the sliding selector 170 is coupled to the free wheel 130, the sun gear 121 is also coupled through the sliding selector 170 to the free wheel 130,
(65) when the sliding selector 170 is coupled to the engine crankshaft 105, the sun gear 121 is also coupled through the sliding selector 170 to the engine crankshaft 105,
(66) when the sliding selector 170 is uncoupled from both the free wheel 130 and the engine crankshaft 105, the sun gear 121 is also uncoupled from both the free wheel 130 and the engine crankshaft 105.
(67) In the second embodiment the actuator 133 is not able to push or to pull the sun gear 121 but is can push or pull the sliding selector in order to move it in one of the three positions previously described.
(68) A drive system 201 and an engine arrangement 202 are described below according to a third embodiment of the invention. This third embodiment is represented on
(69) The third embodiment is represented on
(70) On
(71) Here below and for the sake of clarity, only differences between the third embodiment and the first embodiment are described.
(72) Compared to the first embodiment, in the third embodiment the drive system 201 also comprises a gear reduction mechanism which is an epicyclic gearing 220. The epicyclic gearing 220 includes a sun gear 221, an annular gear 222, and planet gears 223 meshing with both the sun gear 221 and the annular gear 222. The planet carrier 225 is still connected to the engine crankshaft 205.
(73) In the third embodiment, the epicyclic gearing 220 is connected to the accessory pulley 209 and to the free wheel 230 in a different manner compared to the first embodiment. Indeed, in the third embodiment, the accessory pulley 209 is connected to the sun gear 221 instead of the annular gear 222 in the first embodiment.
(74) Instead of having a sun gear 221 that can be moved between three positions in the first embodiment, in the third embodiment it is the annular gear 222 that can be moved along a main axis 15, corresponding to the axis of the engine crankshaft, between:
(75) a first position (
(76) a second position (
(77) A third position (
(78) In the third embodiment, the annular gear 222 can comprise first coupling members 226 for coupling with corresponding coupling members 226′ arranged on the free wheel 330, and second coupling members 227 for coupling with corresponding coupling members 227′ arranged at the end of the engine crankshaft 205 or on the planet carrier 225 such as represented on
(79) An actuator 233 controlled by a controller 238 is provided to move the annular gear 222 between the three positions previously described.
(80) Reference is now made to
(81) In this starting phase, the electric machine 6 drives the accessory pulley 209 which in turn rotates the sun gear 221. As the annular gear 222 is coupled to the free wheel 330 which is configured to be in the engaged state at the beginning of the starting phase, the annular gear 222 does not turn, and the planet gears 223 turn about the main axis 15, therefore transmitting rotating movement to the engine crankshaft 205.
(82) When combustion is established, engine 204 (reference 4 on
(83) When the free wheel 230 is in its free state, even if the annular gear 222 remains coupled to the free wheel 230, no torque or only an insignificant torque is transmitted from the engine 204 to the electric machine 6 (
(84) When the sensor 237 detects that the engine 204 has been started, the controller 238 controls the actuator 233 so that it places the annular gear 222 in the second position, i.e. coupled to the engine crankshaft 205. The engine arrangement 202 is then in a running phase, as shown on
(85) In this running phase (i.e. normal driving conditions), the engine 204 is running. The engine 204 is then capable of driving the accessory 7, and also the electric machine 6 so that said electric machine 6 can charge the battery 8. In the same way, the electric machine 6 can be put in motor mode, providing additional torque to accessory 7 and engine crankshaft 205, by consuming energy stored in battery 8.
(86) More precisely, the crankshaft rotation leads to the rotation of the planet gears 223 about the main axis 15 and to the rotation of the accessory pulley 209 which is coupled to the sun gear 221.
(87) To initiate an electric phase, the controller 238 can control the actuator 233 so that it places the annular gear 222 in the third position, i.e. uncoupled from the free wheel 230 and from the accessory pulley 209. The engine arrangement 202 is then in an electric phase as shown on
(88) Thus, the electric machine 6 drives the accessory 7 and rotates the accessory pulley 209, which in turn rotates the sun gear 221 and planet gears 223. As the annular gear 222 is not coupled to the free wheel 230 or to the engine crankshaft 205, the rotation of the planet gears 223 results in the free rotation of the annular wear 222, that is to say without the application of a resistive torque on the annular gear 222. As a consequence, the crankshaft speed and pulley speed are un-correlated.
(89) Thus, the electric machine 6 can be rotationally disconnected from the engine 4, and the accessory 7 can be driven even if the engine 4 is stopped.
(90) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made to the described embodiments which are within the scope of the present invention.