Coupling system between a riser and an underwater supporting structure
10995559 · 2021-05-04
Assignee
Inventors
- Alessandro Radicioni (Milan, IT)
- Otavio Serta (Milan, IT)
- Giovanni Moreschi (Milan, IT)
- Alessandro Filippi (Milan, IT)
Cpc classification
International classification
Abstract
A coupling system (12) between a riser (2) and an underwater supporting structure (10), includes a coupling seat (13) and a coupling head (14) which can be inserted in the seat. A pull connector (16) constrains the head (14) to the seat (13) to prevent the extraction of the head (14) but to allow rotation of the head (14). A clamping connector (18) constrains the head (14) to the seat (13) to prevent transversal translation and rotation to the head (14) and the seat (13). The pull connector (16) can be actuated alone and independently from the clamping connector (18) to make a provisional, pull-only connection between the head (14) and the coupling seat (13). The clamping connector (18) can be actuated independently from the pull connector (16) to allow postponing the complete clamping with respect to the provisional connection.
Claims
1. A coupling system between a riser and an underwater supporting structure, comprising: a coupling seat and a coupling head, one of the coupling seat and the coupling head being connectable to the underwater supporting structure and the other of the coupling seat and the coupling head being connectable to the riser, wherein the coupling head and the coupling seat are shaped for a mutual insertion thereof along an insertion direction from a completely detached position to an inserted position, a pull connector constraining the coupling head to the coupling seat, in a coupling region to prevent extraction of the coupling head towards the detached position, but to allow rotation of the coupling head with respect to the coupling seat at least about axes transversal to the insertion direction, a clamping connector constraining the coupling head to the coupling seat, in at least one locking region spaced apart from the coupling region to prevent translation transversal to the insertion direction and rotation between the head and the coupling seat, wherein the pull connector and the clamping connector form a complete clamping of the coupling head in the coupling seat with prevention of relative rotation therebetween, wherein the pull connector is actuatable alone and independently from the clamping connector to make a provisional, pull-only connection between the head and the coupling seat, wherein the clamping connector is actuatable independently from the pull connector to allow postponing complete clamping with respect to the provisional connection; expansion members arranged slidingly on sliding tracks; reinforcement and containment ribs shaped to at least partially accommodate the actuator between the ribs and to support the expansion members laterally and guide the expansion members in the longitudinal direction along the sliding tracks.
2. The system according to claim 1, wherein the pull connector comprises one or more hooking members arranged in a hooking portion of the coupling head and engaging one or more latching members arranged in a latching portion of the coupling seat, wherein the latching members form an abutment for free resting of the hooking members in an extraction direction of the coupling head and allow movement of the coupling head in an opposite insertion direction, to provide clearance needed to allow angular orientations of the coupling head about axes transversal to the insertion direction.
3. The system according to claim 2, wherein the pull connector comprises labyrinth guiding surfaces for engagement of the hooking members and the latching members by relative roto-translation movement.
4. The system according to claim 2, wherein the coupling portion is formed at a free end of the coupling head, tapered with respect to the locking portion.
5. The system according to claim 1, wherein the clamping connector comprises the expansion members positioned in a locking portion of the coupling head and displaceable between a retracted position, in which the expansion members allow the head to move in the seat, and a protracted position, in which the expansion members expand the radial dimension of the head in pressing contact against a locking surface of the coupling seat.
6. The system according to claim 5, wherein the clamping connector comprises an actuator to displace the expansion members between the retracted position and the protracted position, wherein said actuator acts in a longitudinal direction of the coupling head which corresponds to the insertion direction and wherein deviating means are provided to convert the longitudinal thrust of the actuator into a transversal thrust of the expansion members.
7. The system-according to claim 5, wherein the expansion members comprise one or more wedge-shaped plates arranged slidingly on the sliding tracks inclined in a diverging manner, so that a displacement of the plates along the insertion direction brings about a radial displacement of the plates in pressing contact against the locking surface.
8. The system according to claim 7, wherein said plates provide pressing-contact areas between the plates, the head and the housing, extending in the longitudinal direction of the head.
9. The system according to claim 5, wherein the expansion members comprise one or more wedge-shaped plates slidingly arranged on the sliding tracks parallel to the longitudinal direction of the head, so that a displacement of the wedge-shaped plates in the longitudinal direction brings about a displacement of an external surface of the wedge-shaped plates in pressing contact against the locking surface.
10. The system according to claim 5, wherein the expansion member is hinged, with a hinge axis tangent to a longitudinal axis of the head, to a first end of a linear actuator the second end of which is hinged, with a hinge axis tangent to the longitudinal axis of the head, to the body of the coupling head, to effect movement and movement deviation of the expansion members without bending stresses on the actuator.
11. The system according to claim 5, wherein the expansion members comprise two groups of a plurality of members arranged in two locking portions mutually spaced apart in the longitudinal direction of the coupling head and radially displaceable between the retracted position and the protracted position, to provide two discrete pressing contact zones between the coupling head and the coupling seat.
12. The system according to claim 11, wherein each of said members are pins housed in holes with radial orientation with respect to the longitudinal direction of the head and arranged in a circumferential sequence about the two locking portions.
13. The system according to claim 12, wherein the actuator extends in the longitudinal direction and comprise a thrust member displaceable in the longitudinal direction and having wedge-like surfaces inclined with respect to the longitudinal direction and which engage corresponding wedge-like surfaces of the members to move the members from the retracted position to the protracted position.
14. The system according to claim 1, wherein the coupling seat comprises an inlet opening for the head with a funnel-shaped guiding and centering portion.
15. The system according to claim 1, wherein a locking portion of the coupling head forms a tubular inner body, wherein the sliding tracks are on an outer side of the tubular inner body and extend in the longitudinal direction alternating with the reinforcement and containment ribs, extending in the longitudinal direction.
16. The system according to claim 1, wherein the clamping connector comprises the expansion members positioned in a locking portion of the coupling head, wherein the expansion members comprise one or more wedge-shaped plates arranged slidingly on the sliding tracks inclined in a diverging manner, so that a displacement of the plates along the insertion direction brings about a radial displacement of the plates in pressing contact against the locking surface.
17. A coupling system between a riser and an underwater supporting structure, comprising: a coupling seat and a coupling head, one of the coupling seat and the coupling head being connectable to the underwater supporting structure and the other of the coupling seat and the coupling head being connectable to the riser; wherein the coupling head and the coupling seat are shaped for a mutual insertion thereof along an insertion direction from a completely detached position to an inserted position; a pull connector constraining the coupling head to the coupling seat, in a coupling region to prevent extraction of the coupling head towards the detached position, but to allow rotation of the coupling head with respect to the coupling seat at least about axes transversal to the insertion direction; a clamping connector constraining the coupling head to the coupling seat, in at least one locking region spaced apart from the coupling region to prevent translation transversal to the insertion direction and rotation between the head and the coupling seat; wherein the pull connector and the clamping connector form a complete clamping of the coupling head in the coupling seat with prevention of relative rotation therebetween; wherein the pull connector is actuatable alone and independently from the clamping connector to make a provisional, pull-only connection between the head and the coupling seat; wherein the clamping connector is actuatable independently from the pull connector to allow postponing complete clamping with respect to the provisional connection; wherein the clamping connector comprises expansion members positioned in a locking portion of the coupling head and displaceable between a retracted position, in which the expansion members allow the head to move in the seat, and a protracted position, in which the expansion members expand the radial dimension of the head in pressing contact against a locking surface of the coupling seat; wherein the expansion members comprise one or more wedge-shaped plates arranged slidingly on the sliding tracks inclined in a diverging manner, so that a displacement of the plates along the insertion direction brings about a radial displacement of the plates in pressing contact against the locking surface; wherein the locking portion of the coupling head forms a tubular inner body, on an outer side of which the sliding tracks are formed and extended in the longitudinal direction and alternating with reinforcement and containment ribs, extending in longitudinal direction, said reinforcement and containment ribs being shaped to at least partially accommodate the actuator between the ribs and to support the expansion members laterally and guide the expansion members in the longitudinal direction along the sliding tracks.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to better understand the invention and appreciate the advantages thereof, some non-limiting exemplary embodiments will be described below with reference to the drawings, in which:
(2)
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DETAILED DESCRIPTION OF EMBODIMENTS
(11)
(12) A top riser coupling assembly (TRA) 7 provides the connection between the (upper) flexible pipe duct 4, the rigid riser duct 2 and the floating body 8. A lower riser coupling assembly 9 (LRA) provides the connection between the rigid riser duct 2, a base foundation 10 and a pipeline 11 on the seabed 3.
(13) The top riser coupling assembly 7 and lower riser coupling assembly 9, the floating body 8 and the base foundation 10 are non-limiting examples of a general underwater supporting structure, e.g. a base foundation 10 and the rigid riser duct 2 are a non-limiting example of a general underwater riser 2, to which reference is made in the following detailed description of the invention.
(14)
(15) The system 12 comprises a pull connector 16 adapted to constrain the coupling head 14 to the coupling seat 13, in a coupling region 17, so as to prevent the extraction of the coupling head 14 along the insertion direction 15 towards the detached position, but so as to allow rotations of the coupling head 14 with respect to the coupling seat 13 at least about axes transversal to the insertion direction 15.
(16) The system 12 further comprises a clamping connector 18 adapted to constrain the coupling head 14 to the coupling seat 13, in at least one locking region 19 spaced apart from the coupling region 17, so as to prevent translations transversal to the insertion direction 15 and rotations between the head 14 and the coupling seat 13.
(17) The pull connector 16 and the clamping connector 18 are adapted to make together a complete clamping of the coupling head 14 in the coupling seat 13 with prevention of relative rotations therebetween.
(18) The pull connector 16 can be actuated alone and independently from the clamping connector 18 to make a provisional, pull-only connection between the head 14 and the coupling seat 13.
(19) The clamping connector 18 can be actuated independently from the pull connector 16 to allow postponing the complete clamping with respect to the provisional connection.
(20) The provisional pull-only connection avoids excessive stresses of the supporting structure 10 and of the riser 2 during their mutual engagement maneuvers, thus avoiding the structural oversizing thereof.
(21) During a successive step of operating, e.g. during a step of production or exploration of an offshore oil well, in which the riser 2 is no longer subject to positioning movements and is tensioned in nearly static condition by the floating body 8, the complete activation of the clamping connector reduces the maximum strains and the fatigue stresses induced by the riser 2 on other installations connected to it, e.g. the spool interface with the pipeline 11 on the seabed 3.
Detailed Description of the Pull Connector 16
(22) In an embodiment, the pull connector 16 comprises one or more hooking members 20 (e.g. protuberances and/or recesses) either formed or positioned in a hooking portion 22 of the coupling head 14 and adapted to engage one or more corresponding latching members 21 (e.g. protuberances and/or recesses) either formed or arranged in a latching portion 23 of the coupling seat 13.
(23) The latching members 21 form an abutment for a free resting of the hooking members 20 in the extraction direction of the coupling head 14 but to allow a movement thereof in the opposite direction (insertion direction), so as to provide the clearance needed to allow nonetheless rotations or angular orientations of the coupling head 14 about axes transversal to the insertion direction 15.
(24) As apparent from the figures, the freedom of rotation of the head 14 received in the coupling seat 13 is not necessarily allowed in a wide angular range and can be limited by the geometry of the coupling seat 13, which is selected according to the rotation amplitude of the head 14 which is desired to be allowed in the provisional, pull-only connection condition.
(25) In an embodiment, in order to prevent violations of space during the insertion of the head 14 in the seat 13, the hooking members 20 may be displaced with respect to the head 14 and/or the latching members 21 can be displaced with respect to the seat 13, from a rest (e.g. retracted) position to a working (e.g. protracted) position.
(26) In this case, the pull connector 16 may comprise actuating means to move the hooking members 20 and/or the latching members 21 between the resting and the working positions, e.g. one or more hydraulic actuators or lever mechanisms, which can be actuated remotely, e.g. by means of a remotely operated underwater vehicle (ROV).
(27) In an alternative embodiment, in order to avoid the complexities of actuating mechanisms, the hooking members 20 and the latching members 21 may be stationary and the pull connector 16 may comprise guiding surfaces, e.g. of the labyrinth type (
(28) In the case of a guided roto-translational engagement of the hooking members 20 and of the latching members 21, the entire hooking portion 22 of the head 14 or the entire latching portion 23 of the seat 13 can be made in rotatable manner about the insertion axis 15. In this manner, it is possible to avoid the need to turn or twist the riser 2 about its longitudinal axis, which corresponds to the insertion axis 15.
(29) According to an embodiment, the coupling portion 22 is formed at a free end of the coupling head 14, tapered with respect to a locking portion 25, which will be described below.
Detailed Description of the Clamping Connector 18
(30) In an embodiment, the clamping connector 18 comprises one or more expansion members 26 positioned in a locking portion 25 of the coupling head 14 and displaceable between a retracted position (
(31) In an alternative embodiment (not shown), the clamping connector 18 comprises one or more expansion members positioned in a locking portion of the coupling seat 13 and displaceable between a retracted position, in which they do not prevent the head 14 from moving in the seat 13, and a protracted position, in which they (radially) narrow the seat 13 with pressing contact against a locking surface of the coupling seat 14 to achieve the complete clamping.
(32) In an embodiment (
(33) In order to reduce as much as possible the radial dimension of the coupling head 14 (or coupling seat 13, where applicable) and still ensure a sufficiently long travel or stroke of the actuating means 28 to apply the clamping force necessary for clamping the head 14 in the coupling seat 13, the actuating means 28 preferably act in the longitudinal direction of the coupling head 14 which corresponds to the insertion direction 15, and deviating means 29, e.g. inclined surfaces, are provided to convert the longitudinal thrust of the actuating means 28 into a radial or transversal thrust of the expansion members 28 against the locking surface 27.
(34) In one embodiment (
(35) Alternatively (
(36) In both embodiments, by virtue of the extension in longitudinal direction of the inner 31 and outer 32 contact surfaces, of the locking surface 27 and of the corresponding pressing contact areas between the plates 26, the body of the head 14 and the seat 13, a pressure clamping is obtained distributed over a wide area, suited to transmit moments and to prevent relative rotations between the head 14 and the seat 13.
(37) Furthermore, the longitudinal distance in the insertion direction 15 between the locking region 19 (locking portion 25 and locking surface 27) and the coupling region 17 (hooking portion 22 and latching portion 23), and a possible constraint against translations which are transverse to the insertion direction 15 in the coupling region 17, may further contribute to transmitting bending moments from the riser 2 to the supporting structure 10 and to the complete clamping of the coupling head 14 in the coupling seat 13.
(38) In a preferred embodiment (
(39) The locking portion 25 of the coupling head 14 may form a possibly tubular inner body 33 of substantially constant cross section, e.g. cylindrical (
(40) On the outer side of the inner body 33 sliding tracks 30 are formed, extending in the longitudinal direction and alternating with reinforcing and containment ribs 34, also extending in the longitudinal direction.
(41) The reinforcement and containment ribs 34 are shaped to accommodate, at least partially or completely, the actuating means 28 (to protect them during the insertion of the head 14 in the seat 13) and the expansion members 26, and to support the expansion members 26 laterally and guide them in longitudinal direction along the sliding tracks 30 (
(42) In a further embodiment (
(43) The radial pressing contact in two discrete zones spaced apart in the longitudinal direction transmits the bending moments of the riser 2 and achieves the complete clamping of the head 14 in the seat 13.
(44) In an embodiment, each of said groups comprises a plurality of pins 26′, 26″ accommodated in holes 35 with radial orientation with respect to the longitudinal direction of the head 14 and arranged in a circumferential sequence about the two locking portions 25′, 25″.
(45) The actuating means 28, e.g. linear actuators, preferably extend in the longitudinal direction and comprise a thrust member 36 displaceable in the longitudinal direction and having wedge-like surfaces inclined with respect to the longitudinal direction and which engage corresponding wedge-like surfaces of the members or pins 26′, 26″ so as to displace them from the retracted position to the protracted position. The thrust member 36 may have a truncated cone or truncated pyramid shape (
(46) The return of the expansion members 26, 26′, 26″ from the protracted position to the retracted position may occur by retro-activating the actuation means 28, on condition that the expansion members 26, 26′, 26″ are constrained to actuating means for a return movement thereof, either independently or biased toward the retracted position.
(47) The actuating means 28 may be fixed aboard the coupling head 14 or reversibly connectable thereto, e.g. by means of a remotely operated underwater vehicle.
(48) The coupling head 14 is preferably made of steel or steel combined with portions of composite material, e.g. reinforced with fibers. The coupling head 14 further comprises a connection portion for connecting to the riser 2, e.g. a circumferential edge provided for welding or bolting (and preferably flanged for this purpose).
(49) As mentioned at the beginning of the description of the clamping connector 18, the actuation means 28 and the expansion members 26, instead of being arranged aboard the coupling head 14 and acting on the seat 13, may be arranged aboard the coupling seat 13 and act on the head 14. It is clear that this is not a trivial inversion, but this “reversed” embodiment is expressly contemplated by the inventors and can be advantageous or even indispensable in situations in which one end of the riser 2 and the head 14 constrained thereto must be particularly small or in which they undergo, before being permanently coupled to the underwater supporting structure 10, handling and biases which are incompatible with the presence of actuation mechanisms and of expansion members.
(50) The coupling seat 13 may comprise a tubular inner wall 37, preferably cylindrical or with cylindrical portions, which form the latching members 21 and (where applicable) the clamping surface or surfaces 27, 27′, 27″. Longitudinal reinforcement walls 38 and possibly circumferential reinforcement walls 39 are formed on an outer side of the inner tubular wall 37, in particular at the locking region 19 and the locking surfaces 27, 27′, 27″.
(51) The coupling seat 13 has a funnel-shaped guiding and centering portion 40 at an inlet opening for the head 14.
(52) The coupling seat 13 further comprises a connecting portion for connecting to the supporting structure 10, e.g. a circumferential edge arranged for welding or bolting (and preferably flanged for this purpose).
(53) Finally, the coupling seat 13 or the underwater supporting structure 10 may comprise auxiliary anchoring and pulling means, e.g. a pull winch 41, suited to collaborate, e.g. by means of a pull cable 43, with corresponding means, e.g. hooks, slots, pulleys, provided on the head 14 or on the riser 2, for a controlled approximation of the coupling head 14 to and into the coupling seat 13 (
(54) Hereinafter, the operation of the coupling system 12 will be described in the case of a riser installation of FSHR type.
(55) A suction pile foundation 10 is installed as underwater supporting structure on the seabed 3, e.g. by means of an installation ship which may be the same ship which will be then used to assemble and install the riser 2. The coupling seat 13 with a vertical upward orientation is fixed to the foundation 10.
(56) The riser 2 is assembled and lowered into the sea from the installation vessel. The upper end 5 of the riser 2 is hung to the floating body 8 which provides the necessary up thrust buoyancy force for a provisional retention of the riser 2 in a vertical position.
(57) The coupling head 14, which is now located vertically directed towards the bottom of the sea, is fastened to the lower end portion of the riser 2.
(58) The lower end portion of the riser 2 or the head 14 are connected with the cables of one or more pull winches 41 connected to the coupling seat 13 on the foundation 10. This operation is preferably performed by a remotely operated underwater vehicle (ROV).
(59) By actuating the pull winches 41, they pull the riser 2 downwards, against the thrust force of the floating body 8, until the head 14 is inserted in the seat 13.
(60) With the head 14 inserted in the seat 13, the pull connector 16 performs the provisional, pull-only connection between the head 14 and the coupling seat 13, e.g. by means of a roto-translation movement. By releasing the tension of the winches 41, the riser 2 rises until it stops due to the pull connector 16.
(61) At this point, it is possible to adjust (increase) the buoyancy thrust force of the floating body 8 to its definitive operating value by de-ballasting.
(62) Successively, preferably with the riser 2 moved only slightly and in nearly static condition, the clamping connector 18 is activated, e.g. by means of a remotely operated underwater vehicle, to carry out the complete clamping of the head 14 in the seat 13.
(63) Afterwards, the pipeline 11 may be connected to a suitable pipeline connection interface 42 of the riser 2.
(64) In order to satisfy contingent needs and specifications, those skilled in art may obviously make further changes and variations to the coupling device and method, which are all contained within the scope of protection of the invention as defined in the following claims.