VALVE SYSTEM AND METHOD FOR VENTING AND MEASURING A GAS CONTENT OF A FIRE SUPPRESSION SYSTEM
20210093907 · 2021-04-01
Assignee
Inventors
- George J. McHugh, IV (Malvern, PA, US)
- James P. McHugh (Newtown Square, PA, US)
- Bentley F. Gleeson (Plymouth Meeting, PA, US)
Cpc classification
G08B21/182
PHYSICS
A62C35/62
HUMAN NECESSITIES
International classification
A62C35/62
HUMAN NECESSITIES
Abstract
A valve assembly includes a pipe fitting through which a gas is configured to flow. The inlet of the pipe fitting is configured to connect to an open port of a fire suppression sprinkler system so that gas flows from the fire suppression sprinkler system into the pipe fitting. The valve assembly also includes a vent valve. The inlet of the vent valve is connected to the outlet of the pipe fitting. The vent valve is operable to move between an open position and a shut position. The valve assembly includes an inert gas analyzer and at least one vent port upstream of the inert gas analyzer. The inert gas analyzer is positioned to measure the inert gas content of gas flowing in front of the inert gas analyzer and through the vent port to an outside environment.
Claims
1. A valve assembly comprising: a pipe fitting through which a gas is configured to flow, the pipe fitting comprising an inlet, a first outlet, and a second outlet, the inlet of the pipe fitting being configured to connect to an open port of a fire suppression sprinkler system so that the gas flows from the fire suppression sprinkler system into the pipe fitting and out through the first and second outlets of the pipe fitting; an inert gas analyzer connected to the first outlet of the pipe fitting, the inert gas analyzer being positioned so that the gas flowing from the first outlet of the pipe fitting passes in front of the inert gas analyzer, the inert gas analyzer being configured to measure an inert gas content of the gas flowing in front of the inert gas analyzer; a vent valve comprising an inlet and an outlet, the inlet of the vent valve being connected to the second outlet of the pipe fitting, the vent valve being operable to move between an open position and a shut position; and a discharge orifice connected to the outlet of the vent valve, the discharge orifice discharging the gas to the outside environment when the vent valve is in the open position.
2. The valve assembly of claim 1, wherein the inert gas is nitrogen.
3. The valve assembly of claim 1, wherein the inlet of the pipe fitting is configured to thread into an inspector test valve of the fire suppression sprinkler system.
4. The valve assembly of claim 1, wherein the inert gas analyzer is connected to the first outlet of the pipe fitting via a quick-disconnect fitting.
5. The valve assembly of claim 4, wherein the quick-disconnect fitting comprises at least one vent port.
6. The valve assembly of claim 1, wherein the inert gas analyzer comprises a display configured to visually identify the inert gas content of the gas flowing in front of the inert gas analyzer.
7. The valve assembly of claim 2, wherein the inert gas analyzer comprises at least one of an audio alarm and a visual alarm that provides an alert when a nitrogen content of the gas flowing in front of the inert gas analyzer reaches a predetermined content.
8. The valve assembly of claim 7, wherein the predetermined nitrogen content is 98% nitrogen.
9. The valve assembly of claim 1, wherein the vent valve is a manually-operated ball valve.
10. The valve assembly of claim 1, wherein the vent valve is a float valve configured to automatically shut when water flows into the float valve.
11. The valve assembly of claim 1, wherein the vent valve is a solenoid valve.
12. The valve assembly of claim 11, wherein the inert gas analyzer communicates with the vent valve so that the vent valve automatically moves to the shut position when the inert gas analyzer detects that the inert gas content of the gas flowing in front of the inert gas analyzer has reached a predetermined inert gas content.
13. A method for venting gas to an outside environment and measuring an inert gas content of the gas, the method comprising: supplying inert gas into piping of a fire suppression sprinkler system which possesses residual air, the inert gas and the residual air collectively being a gas within the piping of the fire suppression sprinkler system; opening a vent valve connected to the piping of the fire suppression sprinkler system to allow the gas to flow through the vent valve and to the outside environment; connecting an inert gas analyzer to the vent valve via a pipe fitting so that the gas flows in front of the inert gas analyzer; measuring the inert gas content of the gas with the inert gas analyzer when the gas is flowing in front of the inert gas analyzer; and closing the vent valve to prevent the gas from flowing through the vent valve to the outside environment when the measured inert gas content of the gas is at least a predetermined inert gas content.
14. The method according to claim 13, wherein the inert gas is nitrogen and the predetermined nitrogen content is 85% to 99%.
15. The method according to claim 14, wherein the inert gas analyzer provides at least one of a visual alarm and an audio alarm when the predetermined nitrogen content is reached.
16. The method according to claim 13, further comprising: connecting an auxiliary drain device comprising a drain valve and a side-ported inlet valve to an inlet of the pipe fitting, the side-ported inlet valve of the auxiliary drain being connected directly to the inlet of the pipe fitting.
17. The method according to claim 13, further comprising: automatically moving the vent valve to a shut position when the inert gas analyzer detects that the inert gas content of the flow of gas in front of the inert gas analyzer has reached at least the predetermined inert gas content.
18. The method according to claim 13, further comprising: positioning at least one vent port on a conduit connected directly between the inert gas analyzer and the vent valve so that the flow of gas from an outlet of the vent valve passes in front of the inert gas analyzer and through the at least one vent port upstream of the inert gas analyzer to an outside environment.
19. The method according to claim 18, further comprising: connecting the inert gas analyzer to an outlet of the vent valve via an orifice adapter and a quick-disconnect fitting.
20. The method according to claim 19, further comprising: providing the at least one vent port in the quick-disconnect fitting.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] The valve systems and assemblies described herein can provide a way of venting a gas (e.g., air, inert gas (e.g., nitrogen), a mixture thereof, etc.) from the piping of a fire suppression sprinkler system while a new inert gas (e.g., pure nitrogen) is supplied into the system. Additionally, the valve systems and assemblies may be configured to measure the content level of a specific gas (e.g., nitrogen or oxygen) within the mixture of gasses (e.g., a mixture of air and nitrogen) in the fire suppression sprinkler system.
[0024] Venting (i.e., purging) the gas or mixture of gasses (e.g., a mixture of air and nitrogen, which is itself a mixture of oxygen and nitrogen) from the fire suppression while adding a pure gas (e.g., purified nitrogen) allows for a predetermined concentration of the desired gas (e.g., nitrogen) to be obtained. In this manner, nitrogen may be supplied while venting a nitrogen/air mixture so that the resulting gas within the fire suppression sprinkler system possesses a desirable nitrogen concentration (e.g., somewhere between 85%-99%). Corrosion of the system may thereby be prevented.
[0025] In some embodiments, the nitrogen supply and the venting of the air/nitrogen mixture may be executed manually while using a nitrogen analyzer that quickly and easily connects to the valve assembly that vents the air/nitrogen mixture. This arrangement allows for a relatively simple and inexpensive way to raise the nitrogen content of the gas in the fire suppression sprinkler system to a predetermined (i.e., desired) value.
[0026] The disclosed valve assembly may be compact to minimize the volume of the piping system, which may improve the maintenance accessibility of the valve assembly and allow for improved installation of the system (e.g., arrangement concerns are improved). The disclosed valve assembly includes several alternative embodiments to facilitate reliable venting and measuring the nitrogen content in a variety of ways.
[0027] Depending on implementation, the devices described herein may conform to the requirements of National Fire Protection Association Standard 13 (NFPA 13). These devices also may be UL and/or FM compliant. The scope of the appended claims directed to the valve assembly and method disclosed in this application, however, are not limited to conforming with any particular standards or requirements.
[0028]
[0029] Valve assembly 100 may include a pipe fitting 110 that is configured to connect to (e.g., thread onto/into) a perpendicular outlet port of the inspector's test valve 105.
[0030] The first outlet 120 of the pipe fitting 110 may be positioned directly opposite the inlet 115 as shown in
[0031]
[0032] Examples of nitrogen analyzers 135 that may be used include, but are not limited to, the Handi+N.sub.2 (R218P05) and the MaxN.sub.2+AE (R217P66) manufactured by Maxtec®. These nitrogen analyzers are compact and portable, allowing for easy and efficient connection to the quick-disconnect fitting 130. One of ordinary skill in the art, however, will recognize that other nitrogen analyzers may be selected, as appropriate. See e.g., EP 1988385 issued to Naoho Baba.
[0033] The nitrogen analyzer 135 may be comprise a display 140 to visually inform the user of the nitrogen content of the gas that flows into the nitrogen analyzer 135. Some embodiments of the nitrogen analyzer 135 may include a visual (examples discussed further below) and/or audio alarm to alert the user when a specific nitrogen content level is obtained. For example, some users may place a great importance on maintaining a corrosion-free environment in the piping network, and so a nitrogen content of 98% or 99% or more may be desired. Other users may prefer to conserve energy (e.g., used to run the nitrogen generator) and/or bottled nitrogen, and so a lower predetermined nitrogen content may be preferred, for example, 80%, 85%, 90%, or 92%. However, the predetermined target level of nitrogen in the gas in the fire suppression sprinkler system is not limited to any specific level of nitrogen, such as the exemplary amounts enumerated here. The visual or audio alarm could alert the user when the predetermined nitrogen content is reached.
[0034] The display 140 may be a digital display, such as a Liquid Crystal Display (LCD) or a display using Light Emitting Diodes (LEDs). A digital display 140 may inform a user (e.g., an operator of the system) of the nitrogen content in the gas analyzed by the nitrogen analyzer 135. In some embodiments, the digital display 140 may provide a very precise reading (e.g., including two or more decimal places) and in other embodiments the digital display 140 may provide a less precise reading (e.g., including one or no decimal places).
[0035] In some embodiments, the display 140 may be configured to light up or emit colored light to signal the nitrogen content. For example, predetermined nitrogen content levels could be programmed into the nitrogen analyzer so that the display 140 lights up certain colors based on the nitrogen content. One more specific example could be that the display 140 lights up red when the nitrogen content is below a first predetermined value (e.g., 85%), lights up yellow when the nitrogen content is above the first predetermined value (e.g., 85%) but below a second predetermined value (e.g., 98%), and lights up green when the nitrogen content is above the second predetermined value (e.g., 98%). However, the colors and the nitrogen levels are certainly not limited to any specific colors or percentages, respectively.
[0036] By providing a colored visual indication that reflects the nitrogen content, the user may be able to determine whether an appropriate nitrogen level has been reached without needing to read a digital display (e.g., the user could be much farther away from the nitrogen analyzer 135). In some embodiments, the display 140 could provide both a digital reading and a colored visual indication, and in other embodiments the display 140 could be configured to provide only one of the digital reading and colored visual indication. The audio alarm mentioned above could also be used in conjunction or in place of the visual indications discussed here.
[0037] In some embodiments, the nitrogen analyzer 135 may include one or more vent ports 145 to allow the gas to be discharged to the outside environment as the nitrogen content is being measured by the nitrogen analyzer 135. For example, a vent port 145 may be positioned in front of the sensor of the nitrogen analyzer 135 (i.e., the sensor in the nitrogen analyzer 135 that measures the nitrogen content of the gas), so that the sensor can measure the nitrogen content of gas flowing in front of the sensor. More specifically, a vent port 145 may be in the outer circumferential wall of the quick-disconnect fitting 130.
[0038]
[0039] The vent valve 150 may be manual in some embodiments or could be an automatic valve in other embodiments. For example, the vent valve 150 could be an electromechanical valve, such as a solenoid valve 150, which automatically opens/shuts based on receiving an electric signal. When an electromechanical valve is used as the vent valve 150, the vent valve 150 could be configured to be an automatically shutting valve. That is, when the nitrogen analyzer 135 detects that the nitrogen content of the gas flowing therethrough has reached a predetermined nitrogen content (e.g., 98%), the nitrogen analyzer 135 could send a signal to the solenoid valve to automatically shut the vent valve 150. In this configuration, an audio and/or visual alarm should likely be simultaneously provided by the nitrogen analyzer 135, so that the user knows to stop the supply of pure nitrogen into the fire suppression sprinkler system.
[0040] As noted above, in the embodiment illustrated in
[0041] The orientation illustrated in
[0042]
[0043] The valve assembly 200 illustrated in
[0044] The vent valve 215 may include a first outlet 225 and a second outlet 230. The first outlet 225 is illustrated in
[0045] The second outlet 230 of the vent valve 215 may be connected (e.g., threaded into) to an air release valve 245. The air release valve 245 may be an automatic air release float valve that includes a float and a seat in the interior of the valve, with the air release valve 245 configured such that air can flow through the air release valve 245 to a discharge orifice 250 to be released to the outside environment. If a fluid (e.g., water) is introduced into the air release valve 245, however, the float will seat against the seat of the valve to prevent water from being discharged from the discharge orifice 250. The air release valve 245 shown in
[0046]
[0047] The valve assembly 300 includes an L-shaped pipe fitting 305 that is connected (e.g., threadedly-engaged) to the outlet of the inspector's test valve 105. The L-shaped pipe fitting 305 is illustrated for exemplary purposes; however, any other type of pipe fitting may be used depending on the desired arrangement and orientation of the valve assembly 300.
[0048] The outlet end of the L-shaped pipe fitting 305 is connected to the inlet of a vent valve 150. This vent valve 150, and the possible alternate embodiments of this vent valve 150, is discussed above in relation to
[0049] The outlet side of the vent valve 150 may be connected to an orifice adapter 310. The orifice adapter 310 may contain a flow orifice to control the rate of system venting (e.g., similar to discharge orifice 155 and/or discharge orifice 250). In other embodiments, other adapters/pipe fittings may be used instead of (or in addition to) the orifice adapter 310 depending on the nominal pipe diameters needed and/or the desired arrangement. The downstream side of the orifice adapter 310 of
[0050] The outlet of the orifice adapter 310 may be connected to a quick-disconnect fitting 130. However, another pipe fitting may be used in addition or instead of the quick-disconnect fitting 130. In another embodiment, the nitrogen analyzer 135 may be secured directly to the orifice adapter 310.
[0051]
[0052] At least one vent port 145, however, may be provided in another location in the valve assembly 300 (i.e., upstream of the nitrogen analyzer 135). For example, in some embodiments, the orifice adapter 310 may include a vent port 145, such as a radial vent hole (i.e., a vent hole drilled into the orifice adapter 310). At least one vent port 145 may be provided in any other component of the valve assembly 300 upstream of the nitrogen analyzer 135 and downstream of the orifice adapter 310. For another example, the quick-disconnect fitting 130 could include at least one vent port 145. The upstream vent port 145 may be connected to a hose adapter. A vent hose may be utilized to provide a venting location as desired. The vent hose may be detachably connected to the vent port 145, and the vent hose could be removed when venting is not required (e.g., when the vent valve 150 is closed). More than one vent port 145 may be provided, as discussed above.
[0053] One modification of the embodiment shown in
[0054] The discussion above is generally in relation to connecting the various embodiments of valve assemblies to an inspector's test valve 105. In some fire suppression sprinkler systems, however, there may not be an inspector's test valve 105. For example, NFPA 13 (i.e., a standard for the installation of sprinkler systems by the National Fire Protection Association) does not require an inspector's test valve in dry fire suppression systems of 500 gallons and smaller. An auxiliary drain, however, is required for all isolated trapped sections of system piping that are more than five gallons in capacity. Therefore,
[0055]
[0056] The auxiliary drain 500 includes a drain port 505 that can be used to drain any isolated trapped sections of system piping (e.g., sections of more than five gallons in capacity). The auxiliary drain 500 may include a drain valve 510. The drain valve 510 may be a manually operated ball valve that can be opened to drain any liquid and/or moisture from the drain port 505 (e.g., by utilizing the force of gravity). The drain valve 510 is not limited to being a ball valve, however, and can be any other type of valve. The drain valve 510 is also not limited to being manually operated, and could be any type of automatic or semi-automatic valve.
[0057]
[0058]
[0059]
[0060]
[0061] Much of the above discussion involves supplying pure nitrogen into a fire suppression sprinkler system to expel residual air using the vent assembly. However, the valve assembly could also be used in other piping systems to vent/measure other gasses besides nitrogen, oxygen, and/or air.
[0062] While various exemplary embodiments of the disclosed valve assembly, valve system, and method have been described above it should be understood that they have been presented for purposes of example only, not limitations. It is not exhaustive and does not limit the disclosure to the precise form disclosed. Modifications and variations are possible in light of the above teachings or may be acquired from practicing of the disclosure, without departing from the breadth or scope.