Cold pilger rolling mill and method for producing a pipe
10974295 · 2021-04-13
Assignee
Inventors
Cpc classification
B21B21/005
PERFORMING OPERATIONS; TRANSPORTING
B21B2015/0064
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21B21/00
PERFORMING OPERATIONS; TRANSPORTING
B21B21/06
PERFORMING OPERATIONS; TRANSPORTING
B21B15/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Cold pilger rolling mill for cold forming a hollow into a strain hardened tube with a roll stand with rollers mounted pivotably thereon. Efficient milling of long hollows is enabled without reducing the quality of the manufactured tubes. The cold pilger rolling mill has an unwinding device, wherein the unwinding device is arranged and in the feed direction of the hollow is located in front of the front mandrel thrust block such that at the unwinding device a spindle being rotatable around an axis being perpendicular to the feed direction of the hollow with the hollow wound thereon is receivable and in an operation of the cold pilger rolling mill the hollow is unwindable and feedable between the chuck of the front mandrel thrust block and the mandrel bar into the feed clamping sledge and the roll stand.
Claims
1. A cold pilger rolling mill for cold forming of a hollow into a tube comprising: a roll stand with rollers rotatably mounted thereon, wherein the roll stand is motor driven and moveable back and forth in a direction parallel to a longitudinal axis of the hollow between a first roll stand position and a second roll stand position, wherein the first roll stand position corresponds to a front point of return of the roll stand and the second roll stand position corresponds to a rear point of return of the roll stand, wherein the front point of return of the roll stand is in front of the rear point of return of the roll stand in a feed direction of the hollow, wherein the rollers, during a back and forth movement of the roll stand, carry out a rotational motion, and wherein, in an operation of the cold pilger rolling mill, the rollers mill the hollow into the tube, a mandrel, wherein the mandrel is mounted by a mandrel bar so that, during the operation of the cold pilger rolling mill, the hollow is milled by the rollers over the mandrel, a first feed clamping sledge with a first feed chuck mounted thereon to receive the hollow, wherein the first feed clamping sledge is moveable back and forth in the direction parallel to the longitudinal axis of the hollow between a first sledge position and a second sledge position, wherein the first sledge position corresponds to a front point of return of the first feed clamping sledge and the second sledge position corresponds to a rear point of return of the first feed clamping sledge, wherein the front point of return of the first feed clamping sledge is in front of the rear point of return of the first feed clamping sledge in the feed direction of the hollow, wherein, in the operation of the cold pilger rolling mill, the hollow experiences a stepwise feed in the feed direction towards the mandrel, and wherein the first feed chuck is openable and closeable in a radial direction to release or clamp the hollow, at least one mandrel thrust block with a chuck for mounting the mandrel bar, wherein the at least one mandrel thrust block includes a front mandrel thrust block that, relative to the feed direction of the hollow, is located in front of the first feed clamping sledge, wherein, in the operation of the cold pilger rolling mill, the mandrel bar is mountable by the chuck of the front mandrel thrust block, wherein the chuck of the front mandrel thrust block is openable in the radial direction so that the hollow is feedable between the chuck and the mandrel bar, and an unwinding device having a spindle, wherein the unwinding device, relative to the feed direction of the hollow, is located in front of the front mandrel thrust block so that the spindle with the hollow wound thereon is receivable at the unwinding device, wherein the unwinding device is rotatable about an axis perpendicular to the feed direction of the hollow and, in the operation of the cold pilger rolling mill, the hollow is unwindable and feedable between the chuck of the front mandrel thrust block and the mandrel bar to the first feed clamping sledge and to the roll stand, wherein the front mandrel thrust block is at a distance from the first feed clamping sledge, measured with the first feed clamping sledge at the second sledge position, of at least 30 m, and wherein the mandrel bar has a tensile strength of 1000 N/mm.sup.2 or more and a strain of 10% or less.
2. The cold pilger rolling mill according to claim 1, wherein the cold pilger rolling mill further comprises: a controller, and a second feed clamping sledge with a second feed chuck mounted thereon, wherein the controller is configured to control a back and forth movement of the first feed clamping sledge and a back and forth movement of the second feed clamping sledge, wherein, in the operation of the cold pilger rolling mill, one of the first feed chuck and the second feed chuck alternatively clamp the hollow so as to stepwise feed the hollow towards the mandrel, and wherein the second feed clamping sledge, relative to the feed direction of the hollow, is in front of the first feed clamping sledge.
3. The cold pilger rolling mill according to claim 2, wherein the at least one mandrel thrust block further includes a rear mandrel thrust block with a rear chuck for mounting the mandrel bar, the rear mandrel thrust block located between a front point of return of the second feed clamping sledge and the front mandrel thrust block when viewed in the feed direction of the hollow, and wherein the rear mandrel thrust block is at a distance from the front mandrel thrust block of at least 30 m such that the mandrel bar during operation of the cold pilger rolling mill is mountable by at least one of the chuck of the front mandrel thrust block or the rear chuck of the rear mandrel thrust block.
4. The cold pilger rolling mill according to claim 2, wherein both the first feed clamping sledge and the second feed clamping sledge are each configured to feed the hollow having a weight of 100 kg/m or more.
5. The cold pilger rolling mill according to claim 2, further comprising a winding device that is located behind the rollers in the feed direction of the hollow, wherein the winding device comprises a mounting frame and a bending device to bend the tube such that the tube is windable around a first axis, wherein the bending device and the first axis are pivotably mounted on the mounting frame about a second axis, and wherein the second axis is perpendicular to the first axis and parallel to the longitudinal axis of the hollow received between the rollers.
6. The cold pilger rolling mill according to claim 2, further comprising an annealing furnace, wherein the annealing furnace is configured to heat the hollow to a temperature in a range from 1000° C. to 1200° C.
7. The cold pilger rolling mill according to claim 1, wherein the first feed clamping sledge is configured to feed the hollow having a weight of 100 kg/m or more.
8. The cold pilger rolling mill according to claim 1, further comprising a winding device that is located behind the rollers in the feed direction of the hollow, wherein the winding device comprises a mounting frame and a bending device to bend the tube such that the tube is windable around a first axis, wherein the bending device and the first axis are pivotably mounted on the mounting frame about a second axis, and wherein the second axis is perpendicular to the first axis and parallel to the longitudinal axis of the hollow received between the rollers.
9. The cold pilger rolling mill according to claim 1, further comprising an annealing furnace, wherein the annealing furnace is configured to heat the hollow to a temperature in a range from 1000° C. to 1200° C.
10. A method for manufacturing a tube in a cold pilger rolling mill with a roll stand with rollers pivotably mounted thereon, a mandrel mounted by a mandrel bar, a front mandrel thrust block mounting the mandrel bar, and a first feed clamping sledge with a first feed chuck, wherein the roll stand is motor driven and moveable back and forth in a direction parallel to a longitudinal axis of the hollow between a first roll stand position and a second roll stand position, and wherein the first feed clamping sledge is moveable back and forth in the direction parallel to the longitudinal axis of the hollow between a first sledge position corresponding to a front point of return of the first feed clamping sledge and a second sledge position corresponding to a rear point of return of the first feed clamping sledge, the method comprising the steps: a) opening a chuck of the front mandrel thrust block in a radial direction and feeding a first hollow through the front mandrel thrust block between the chuck of the front mandrel thrust block and the mandrel bar, b) after completely feeding the first hollow through the front mandrel thrust block, closing the chuck of the front mandrel thrust block in the radial direction such that the front mandrel thrust block mounts the mandrel bar carrying the mandrel, c) feeding the first hollow to the first feed clamping sledge and receiving the first hollow by opening the first feed chuck in the radial direction and clamping the first hollow by closing the first feed chuck in the radial direction, wherein the first feed clamping sledge is at the front point of return of the first feed clamping sledge, and d) milling the first hollow by the rollers over the mandrel into the tube by a milling process that includes stepwise feeding of the first hollow by means of the first feed clamping sledge and an oscillatory back and forth movement of the roll stand between the first roll stand position and the second roll stand position, wherein the first roll stand position corresponds to a front point of return of the roll stand and the second roll stand position corresponds to a rear point of return of the roll stand, the method further comprising, prior to step a), providing the first hollow wound up on a spindle and unwinding the first hollow from the spindle with an unwinding device, wherein the front mandrel thrust block is at a distance from the first feed clamping sledge, measured with the first feed clamping sledge is at the second sledge position, of at least 30 m, and wherein the mandrel bar has a tensile strength of 1000 N/mm.sup.2 or more and a strain of 10% or less.
11. The method for manufacturing a tube according to claim 10, wherein the first hollow comprises a length of 30 m or more.
12. The method for manufacturing a tube according to claim 10, wherein the cold pilger rolling mill includes a rear mandrel thrust block with a rear chuck and a second feed clamping sledge with a second feed chuck, wherein the second feed clamping sledge is located behind the first feed clamping sledge in the feed direction of the hollow, and the method further comprises the following step after step a) and prior to step b): e) opening of the rear chuck of the rear mandrel thrust block in the radial direction and feeding the first hollow through the rear mandrel thrust block, wherein the rear mandrel thrust block is located between the first feed clamping sledge the front mandrel thrust block, wherein the rear mandrel thrust block is at a distance of at least 30 m from the front mandrel thrust block, wherein stepwise feeding the first hollow in step d) further includes moving the first feed clamping sledge between the front point of return of the first feed clamping sledge and the rear point of return of the first feed clamping sledge and moving the second feed clamping sledge between a front point of return of the second feed clamping sledge and a rear point of return of the second feed clamping sledge, wherein the front point of return of the second feed clamping sledge is in front of the rear point of return of the second feed clamping sledge in the feed direction of the hollow, and the method further comprises the steps of: f) after completely feeding the first hollow through the rear mandrel thrust block, closing the rear chuck of the rear mandrel thrust block in the radial direction such that the rear mandrel thrust block mounts the mandrel bar carrying the mandrel, g) during the milling of the first hollow, unwinding a second hollow, wherein the second hollow is wound on the spindle, wherein the spindle is rotatable around an axis perpendicular to the feed direction, h) opening the chuck of the front mandrel thrust block and feeding the second hollow through the front mandrel thrust block into an area between the front mandrel thrust block and the rear mandrel thrust block, i) after completely feeding the second hollow through the front mandrel thrust block, closing the chuck of the front mandrel thrust block such that the front mandrel thrust block mounts the mandrel bar carrying the mandrel, j) opening the rear chuck of the rear mandrel thrust block, k) feeding the second hollow through the rear mandrel thrust block, I) feeding the second hollow to of the first feed clamping sledge, m) receiving the second hollow and intermittently stepwise advancing the second hollow in the feed direction by means of the first feed clamping sledge and the second feed clamping sledge, n) completely discharging the tube milled of the first hollow from the roll stand and, thereafter, inserting the second hollow into the roll stand, and o) milling the second hollow by the rollers over the mandrel into a second tube by stepwise feeding the second hollow intermittently by means of the first feed clamping sledge and the second feed clamping sledge and the oscillatory back and forth movement of the roll stand.
13. The method for manufacturing a tube according to claim 10, further comprising the steps: bending a first part of the first hollow in a bending device, wherein the first part of the first hollow is already completely milled, wherein the bending device includes a plurality of bending rollers, and wherein the plurality of bending rollers are pivotably mounted on a mounting frame around a second axis that coincides with a longitudinal axis of the first part of the first hollow as the first part of the first hollow exits a discharge clamping sledge, spirally winding up the first part of the first hollow around a first axis of a winding device, and pivoting the bending device around the second axis, wherein spirally winding up the first part of the first hollow around the first axis of the winding device and simultaneously pivoting the bending device around the second axis, and wherein pivoting the bending device around the second axis occurs synchronously with pivoting of the first hollow around the longitudinal axis of the first hollow during milling of the first hollow.
14. The method for manufacturing a tube according to claim 10, further comprising heating the first hollow to a temperature in a range from 1000° C. to 1200° C. prior to feeding the first hollow through the front mandrel thrust block.
15. A method for manufacturing a finished tube, comprising: a first manufacturing process in accordance with the method for manufacturing the tube of claim 14, and cold forming the tube manufactured in the first manufacturing process in a second cold pilger rolling mill to form the finished tube.
16. The method for manufacturing a tube according to claim 14, wherein heating the first hollow occurs when the first hollow is wound on the spindle of the unwinding device.
Description
(1) Further advantages, features and applications of the present invention become apparent from the following description of embodiments thereof as well as the appended figures.
(2)
(3)
(4)
(5) In the figures, identical elements are denoted by identical reference numbers.
(6) In
(7) Like in all embodiments of
(8) Integration of the unwinding device 26 into the cold pilger rolling mill as shown in the figures and thus of the unwinding into the milling process is in particular advantageous for hollows with a length of more than 30 m. By unwinding of the hollow 11 located wound up on the spindle 27 and by simultaneously feeding the hollow 11 to and through the front mandrel thrust block 15, a large space in a workshop in which the cold pilger rolling mill is located, can be saved.
(9) During the cold pilger milling in the cold pilger rolling mill shown in
(10) As soon as the hollow 11 is released from the front mandrel thrust block 15 the chuck 19 of the front mandrel thrust block 15 is closed in a radial direction such that the chuck 19 fixedly clamps the mandrel bar 8. Thereby, the front mandrel thrust block 15 in
(11) The mandrel bar 8 in
(12) At the in the feed direction of the hollow 11 front point of return 9 of the roll stand 1 the hollow 11 enters between the rollers 2, 3 and is received by the receiving pocket (not depicted) of the rollers 2, 3. The conically calibrated rollers 2, 3 arranged above each other at the roll stand 1 mill the hollow 11 by rolling back and forth on the hollow 11 in the feed direction of the feed clamping sledge 5. The pair of rollers during a milling stroke moves by a path L from the front point of return 9 of the roll stand 1 (feed dead center ED in the feed direction to the rear point of return 10 (discharge dead center AT) of the roll stand 1 in the feed direction of the hollow.
(13) This in
(14) In order to obtain a homogenous shape of the finished tube 25, the hollow 11 besides a feed experiences an intermittent rotation around its longitudinal axis. The rotation of the hollow 11 occurs at both point of returns 9, 10 of the roll stand 1. By multiply milling each tube section a homogenous wall thickness and roundness of the tube as well as homogenous inner and outer diameters are achieved.
(15) The finished tube 25 is received by a chuck 22 of a discharge clamping sledge 18 and is drawn out of the cold pilger rolling mill 7.
(16)
(17) In contrast to the cold pilger rolling mill 7 shown in
(18) In
(19) In
(20) In order to wind up the finished tube 25 behind the roll stand 1 into a transportable shape the cold pilger rolling mill 7″ shown in
(21) The already finished milled part of the hollow, i.e. the part of the already finished tube 25 first is 30 received by a chuck 22 of a discharge clamp sledge 18 and is drawn in a direction towards the winding device 30. As soon as a part of the already finished tube 25 enters between the bending rollers 32b of the bending device 31 of the winding device 30 this part of the finished tube 25 is bend by two bending rollers 32b above the finished tube 25 and a bending roller 32b below the finished tube 25. Due to a motor driven rotation of the bending device 30 in a direction of the arrow 35 drawn in
(22) The bending device 31 and the three bending rollers 32b furthermore are pivotably mounted at the mounting frame 33 around a second axis 35 which coincides with the longitudinal axis of the finished tube 25 exiting the discharge clamping sledge 18. Thereby the pivoting motion of the bending rollers 32b around the second axis 35 is carried out by means of a motor drive. The pivoting motion 5 occurring simultaneously with the winding up is carried out with the same angular velocity as the pivoting motion of the hollow 11 around its longitudinal axis during the milling of the hollow 11. Consequently, both pivoting motions occur synchronous with each other. This has the advantage that a twisting of the finished tube 25 during winding up is avoided entirely, at least essentially and the finished tube 25 is wound up without torsional stresses during milling.
(23) In addition in the same workshop an annealing furnace 29 is provided in which the hollow is annealed prior to the feeding into the cold pilger rolling mill 7′″ and after a first milling in a second cold pilger rolling mill.
(24) For purposes of the original disclosure it is pointed out that all features which are apparent for a person skilled in the art from the present description, from the figures and from the claims, even if they are only disclosed in combination with certain further features, are combinable on their own as well as in arbitrary combinations with other features and feature groups disclosed herein as far as this I not explicitly excluded or technical circumstances make such combination impossible or useless. A full explicit description of all possible combinations of features is only omitted to provide a short and readable description. While the invention is shown in detail in the figures and the above description this representation and description is only an example and is not considered a restriction of the scope of protection as it is defined by the claims. The invention is not restricted to the disclosed embodiments.
(25) Modifications of the disclosed embodiments are apparent for a person skilled in the art from the figures, the description and the dependent claims. In the claims the word “comprises” does not exclude other elements or steps. The indefinite article “a” or “an” does not exclude a plurality. The mere fact that some features are claimed in different claims does not exclude their combination. Reference signs in the claims are not considered as a restriction of the scope of protection.
REFERENCE LIST
(26) 1 roll stand 2, 3 upper, lower roller 4 mandrel 5 feed clamping sledge 6 linear motor 7, 7′, 7″ cold pilger rolling mill 8 mandrel bar 9 front point of return of the roll stand 10 rear point of return of the roll stand 11 hollow 12 feed chuck 13 front point of return of the feed clamping sledge 14 rear point of return of the feed clamping sledge 15 front mandrel thrust block 16 rear mandrel thrust block 18 discharge clamping sledge for the finished tube 19, 20, 22 chuck 23 crank drive 24 push rod 25 finished tube 26 unwinding device 27 spindle 28 first axis (unwinding device) 29 annealing furnace 30 winding device 31 bending device 32a, 32b bending roller 33 mounting frame 34 first axis (winding device) 35 second axis (winding device)