Four stroke internal combustion engine
11008933 · 2021-05-18
Assignee
Inventors
- Eric Olofsson (Stockholm, SE)
- Daniel Norling (Huddinge, SE)
- Michael Vallinder (Stockholm, SE)
- Jonas Aspfors (Nykvarn, SE)
- Johan Linderyd (Rönninge, SE)
- Henrik Höglund (Gnesta, SE)
- Per-Inge Larsson (Vagnhärad, SE)
- Andreas DAHL (Nyköping, SE)
- Martin Stenberg (Bromma, SE)
Cpc classification
F02B2075/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/4264
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02B27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A four stroke internal combustion engine is disclosed comprising at least one cylinder arrangement, an exhaust conduit, and at least one turbine. The cylinder arrangement comprises an exhaust port arrangement configured to open and close an exhaust flow area, A.sub.CYL. The cylinder arrangement has a maximum volume, V.sub.MAX. The exhaust conduit extends between the exhaust flow area, A.sub.CYL, and a turbine wheel inlet area, A.sub.TIN, of the turbine and has an exhaust conduit volume, V.sub.EXH that is ≤0.5 times the maximum volume, V.sub.MAX. The exhaust port arrangement is configured to expose the exhaust flow area, A.sub.CYL, at a size of at least 0.22 times the maximum volume, V.sub.MAX, when a piston of the cylinder arrangement is at the bottom dead centre, BDC.
Claims
1. A four stroke internal combustion engine comprising: an exhaust conduit; a turbine comprising a turbine wheel, the turbine having a turbine wheel inlet area, A.sub.TIN; and a cylinder arrangement comprising: a cylinder bore; a piston arranged to reciprocate in the cylinder bore; and an exhaust port arrangement, the exhaust port arrangement being configured to open and close an exhaust flow area, A.sub.CYL, during an exhaust sequence of the piston reciprocation, wherein the cylinder arrangement has a maximum volume, V.sub.MAX, between a bottom dead center, BDC, of the piston and an upper inner delimiting surface of the combustion chamber, wherein the exhaust conduit is located between the exhaust flow area, A.sub.CYL, and the turbine wheel inlet area, A.sub.TIN, and has an exhaust conduit volume, V.sub.EXH, that is ≤0.5 times the maximum volume, V.sub.MAX, of the cylinder arrangement, wherein the turbine has a normalized effective flow area, γ, defined as γ=A.sub.TURB/V.sub.MAX, wherein γ>0.22 m.sup.−1, wherein A.sub.TURB=(A.sub.TIN/A.sub.TOT)*m′.sub.RED*(R/(κ(2/(κ+1).sup.X))).sup.1/2, wherein X=(κ+1)/(κ−1), wherein A.sub.TOT is a total inlet area of the turbine, and wherein A.sub.TURB is obtained at a reduced mass flow, m′.sub.RED, of the turbine at 2.5-3.5 pressure ratio between an inlet side and an outlet side of the turbine and at a tip speed of 450 m/s of the turbine wheel, and wherein the exhaust port arrangement is configured to expose the exhaust flow area, A.sub.CYL, at a size of at least 0.22 times the maximum volume, V.sub.MAX, of the cylinder arrangement when the piston is at the bottom dead center, BDC.
2. The four stroke internal combustion engine according to claim 1, wherein the value of the exhaust conduit volume, V.sub.EXH, of the exhaust conduit located between the exhaust flow area, A.sub.CYL, and the turbine wheel inlet area, A.sub.TIN, does not include any volume of any conduit connected to the exhaust conduit via a connection having a minimum connection cross section area, A.sub.CON, ≤0.022 times the maximum volume, V.sub.MAX of the cylinder arrangement.
3. The four stroke internal combustion engine according to claim 1, wherein the exhaust conduit comprises an inlet and an outlet for fluidly connecting the exhaust flow area, A.sub.CYL, with the turbine wheel inlet area, A.sub.TIN and does not comprise any other inlets or outlets.
4. The four stroke internal combustion engine according to claim 1, wherein a momentary cylinder volume, V, of the cylinder arrangement is defined by a selected position of the piston in the cylinder bore during reciprocation of the cylinder and an upper inner delimiting surface of the combustion chamber, wherein A.sub.CYL(V) expresses the exhaust flow area, A.sub.CYL, as a function of the momentary cylinder volume, V, during a power stroke of the piston, wherein an exhaust flow area coefficient, δ, is defined as δ=A.sub.CYL(V)/(0.22*V.sub.MAX), A.sub.CYL being expressed in m.sup.2 and V.sub.MAX being expressed in m.sup.3, wherein the exhaust port arrangement has an opening speed coefficient, β, defined as β=(V(δ=1)−V(δ=0.1))/V.sub.MAX, and wherein the exhaust flow area, A.sub.CYL, has an opening speed coefficient β<0.06.
5. The four stroke internal combustion engine according to claim 1, wherein the turbine wheel is an axial turbine wheel.
6. The four stroke internal combustion engine according to claim 1, wherein the cylinder arrangement has a total swept volume, V.sub.S, in the cylinder bore between the bottom dead center, BDC, and a top dead center, TDC, of the piston, and wherein 0.3<V.sub.S<4 liters.
7. A four stroke internal combustion engine comprising: three cylinder arrangements; an exhaust conduit arrangement; and a turbine comprising a turbine wheel, the turbine having a turbine wheel inlet area, A.sub.TIN, wherein each of the cylinder arrangements comprises: a combustion chamber; a cylinder bore; a piston arranged to reciprocate in the cylinder bore; and an exhaust port arrangement configured to open and close an exhaust flow area, A.sub.CYL, during an exhaust sequence of the piston reciprocation, wherein the cylinder arrangement has a maximum volume, V.sub.MAX between a bottom dead center, BDC, of the piston and an upper inner delimiting surface of the combustion chamber, wherein the exhaust conduit arrangement comprises three separate exhaust conduits, which each respectively fluidly connects a respective exhaust port arrangement of one of the cylinder arrangements with a separate portion of the turbine wheel inlet area, A.sub.TIN, of the turbine, wherein each separate exhaust conduit has a separate exhaust conduit volume, V.sub.EXH, that is ≤0.5 times a maximum volume, V.sub.MAX, wherein the turbine has a normalized effective flow area, γ, defined as γ=A.sub.TURB/V.sub.MAX, wherein γ>0.22 m.sup.−1, wherein A.sub.TURB=(A.sub.TIN/A.sub.TOT)*m′.sub.RED*(R/(κ(2/(κ+1).sup.X))).sup.1/2, wherein X=(κ+1)/(κ−1), wherein A.sub.TOT is a total inlet area of the turbine, and wherein A.sub.TURB is obtained at a reduced mass flow, m′.sub.RED, of the turbine at 2.5-3.5 pressure ratio between an inlet side and an outlet side of the turbine and at a tip speed of 450 m/s of the turbine wheel, and wherein the exhaust port arrangement is configured to expose the exhaust flow area, A.sub.CYL, at a size of at least 0.22 times the maximum volume, V.sub.MAX, when the piston is at the bottom dead center, BDC.
8. The four stroke internal combustion engine according to claim 7, wherein each of the three cylinder arrangements is arranged to fire at an 240-degree crankshaft angle separation interval.
9. The four stroke internal combustion engine according to claim 7, wherein each of the three cylinder arrangements has an opening speed coefficient β<0.06.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various aspects of the invention, including its particular features and advantages, will be readily understood from the example embodiments discussed in the following detailed description and the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(9) Aspects of the present invention will now be described more fully. Like numbers refer to like elements throughout. Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity.
(10)
(11) The at least one cylinder arrangement 4 comprises a piston 10, a cylinder bore 12, an exhaust port arrangement 14, an inlet port arrangement 16, and a fuel injection arrangement 18, and/or an ignition device. The piston 10 is arranged to reciprocate in the cylinder bore 12. In
(12) The cylinder arrangement 4 has a total swept volume, V.sub.S, in the cylinder bore 12 between the BDC and the TDC. The cylinder arrangement 4 has a compression ratio, ε. V.sub.MAX may be expressed as: V.sub.MAX=V.sub.S*(ε/(ε−ε−1)).
(13) The exhaust port arrangement 14 is configured to open and close an exhaust flow area, A.sub.CYL, during an exhaust sequence of the piston reciprocation. The exhaust sequence starts before the piston 10 reaches its BDC during the power stroke and ends around the TDC of the piston between the exhaust stroke and the intake stroke. During the reciprocation of the piston 10, the cylinder arrangement 4 has a momentary cylinder volume, V. That is, the momentary cylinder volume, V, of the cylinder arrangement is defined by a momentary position of the piston 10 in the cylinder bore 12. Accordingly, the exhaust flow area, A.sub.CYL, may be expressed as a function of the momentary cylinder volume, V, i.e. A.sub.CYL(V). As will be discussed below, A.sub.CYL(V) during a power stroke of the piston 10 is utilized to define an opening speed of that the exhaust port arrangement 14.
(14) The turbocharger 8 comprises a turbine wheel 26. The turbocharger 8 comprises a turbine wheel inlet area, A.sub.TIN. The turbine wheel inlet area, A.sub.TIN, is provided at an opening of a housing of the turbocharger 8 where the exhaust gases are admitted to the turbine wheel 26. The turbine wheel inlet area, A.sub.TIN, may suitably be the nozzle throat area of the turbocharger 8. The nozzle throat area may also be referred to as turbine house throat area, turbine house critical area, or similar and may often be specified for a specific turbine. In cases the nozzle throat is not specified for a specific turbine, and/or the position of the nozzle throat area is not specified, the turbine wheel inlet area, A.sub.TIN, extends perpendicularly to a flow direction of the exhaust gases. In embodiments of turbines where the exhaust conduit extends along a portion of the turbine wheel e.g. in a volute, such as e.g. in a twin scroll turbocharger, the turbine wheel inlet area, A.sub.TIN, is defined at the section of the exhaust conduit where the turbine wheel is first exposed to the exhaust gases emanating from the relevant cylinder arrangement.
(15) The exhaust conduit 6 connects the exhaust port arrangement 14 with the turbocharger 8. The exhaust conduit 6 has an exhaust conduit volume, V.sub.EXH. In
(16) The turbine wheel 26 of the turbocharger 8 may be connected to an impeller (not shown) for compressing and transporting intake air to the intake port arrangement 16. According to some embodiments, the turbine wheel 26 may be an axial turbine wheel. A turbocharger comprising an axial turbine wheel may provide the low back pressure discussed herein. However, according to alternative embodiments the turbine wheel may be a radial turbine wheel, which also may provide the low back pressure discussed herein.
(17) According to some embodiments, the cylinder arrangement 4 may have a total swept volume, V.sub.S, in the cylinder bore 12 between the bottom dead centre, BDC, and the top dead centre, TDC, of the piston 10, wherein 0.3<V.sub.S<4 litres. Mentioned purely as an example, in the lower range of V.sub.S, the cylinder arrangement 4 may form part of an internal combustion engine for a passenger car, and in the middle and higher range of V.sub.S, the cylinder arrangement 4 may form part of an internal combustion engine for a heavy load vehicle such as e.g. a truck, a bus, or a construction vehicle. Also in the higher range of V.sub.S, the cylinder arrangement 4 may form part of an internal combustion engine for e.g. a generator set (genset), for marine use, or for rail bound (train) use.
(18) According to alternative embodiments, more than one cylinder arrangement may connect to the turbocharger at one position of the turbocharger.
(19) In general, volumes of connections to/from the exhaust conduits 6 are not considered to form part of the exhaust conduit volume, V.sub.EXH, if such connections have a cross sectional area below a limit value. According to embodiments the exhaust conduit volume, V.sub.EXH, excludes all volumes connected to the exhaust conduit 6 via a connection having a minimum connection cross section area, A.sub.CON, ≤0.022 times the maximum volume, V.sub.MAX. That is, the limit value of the cross sectional area, A.sub.CON, is 10% of the above discussed criteria related to the exhaust flow area, A.sub.CYL, when the piston 10 is at the bottom dead centre, BDC. With such a small cross sectional area, A.sub.CON, any crossflow of exhaust gases through a connection is negligible. In
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(21) The graph of the diagram shows the mass flow rate across the exhaust port arrangement. At point 38 the exhaust port arrangement starts to open. At point 40 the exhaust port arrangement has closed again. Thus, during a period in between points 38 and 40, the exhaust flow area, A.sub.CYL, is exposed and increases to a maximum, then decreases and closes. During the period in between points 38 and 40 the exhaust gases are ejected from the cylinder arrangement via the exhaust port arrangement. The period in between points 38 and 40 may be roughly divided into two parts, blowdown 42 and scavenging 44. During blowdown 42 an excessive pressure prevails in the exhaust gases in the cylinder bore, compared to a pressure downstream of the exhaust flow area, A.sub.CYL. The excessive pressure causes spontaneous outflow of the exhaust gases from the cylinder bore via the exhaust flow area, A.sub.CYL. The excessive pressure may be utilized e.g. in a turbine. During scavenging 44 there no longer prevails an excessive pressure in the exhaust gases in the cylinder bore compared to a pressure downstream of the exhaust flow area, A.sub.CYL, and the exhaust gases are ejected across the exhaust port arrangement by the piston as it travels upwardly in the cylinder bore.
(22) With reference to embodiments discussed herein, the exhaust sequence starts at point 38, ends at point 40, and is indicated with reference number 46. Moreover, at the BDC in between the power stroke 30 and the exhaust stroke 32 (−180.0 degrees), the exhaust flow area, A.sub.CYL, has been opened to such an extent that A.sub.CYL≥0.22*V.sub.MAX.
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(24) Three graphs 50, 52, 54 are shown in the diagram. A first graph 50 relates to an exhaust port arrangement comprising standard camshaft controlled exhaust poppet valves. The first graph 50 shows that the poppet valves are opened at a ratio of approximately 0.82, and that the exhaust flow area of the poppet valves increases gradually as the piston travels towards the BDC and reaches its maximum exhaust flow area at a ratio of approximately 0.88 as the piston is travelling towards the TDC. A second graph 52 relates to an exhaust port arrangement comprising electronically and/or hydraulically operated exhaust poppet valves. The second graph 52 shows that the poppet valves are opened at a ratio of approximately 0.88 and that the exhaust flow area of the poppet valves increases gradually as the piston travels towards the BDC and reaches its maximum exhaust flow area at a ratio of approximately 1 as the piston reaches the BDC. A third graph 54 relates to a fast opening large area exhaust port arrangement, e.g. of the type shown in U.S. Pat. No. 4,535,592. The third graph 54 shows that the exhaust port arrangement is opened at a ratio of approximately 0.88 and that the exhaust flow area of the exhaust port arrangement increases gradually as the piston travels towards the BDC.
(25) As will be discussed below, the first graph 50 illustrates the characteristics of a prior art exhaust port arrangement, whereas the second and third graphs 52, 54 illustrate characteristics of exhaust port arrangements of embodiments discussed herein.
(26) According to embodiments, a momentary cylinder volume, V, of the cylinder arrangement is defined by a momentary position of the piston in the cylinder bore during its reciprocation. A.sub.CYL(V) expresses the exhaust flow area, A.sub.CYL, as a function of the momentary cylinder volume, V, during a power stroke of the piston. An exhaust flow area coefficient, δ, is defined as,
δ=A.sub.CYL(V)/(0.22*V.sub.MAX),
wherein A.sub.CYL is expressed in m.sup.2 and V.sub.MAX is expressed in m.sup.3. In the diagram of
β(V(δ=1)−V(δ=0.1))/V.sub.MAX.
(27) That is, V(δ=1) represents the momentary cylinder volume V when δ equals 1, and V(δ=0.1) represents the momentary cylinder volume, V, when δ equals 0.1. Since δ is based on the exhaust flow area, A.sub.CYL, the opening speed coefficient, β, represents a value for how fast opening a particular exhaust port arrangement of a cylinder arrangement is. The lower the opening speed coefficient, β, the faster a particular exhaust port arrangement is.
(28) According to embodiments discussed herein, the exhaust port arrangement may have an opening speed coefficient β<0.06 in order to efficiently utilize the blowdown energy in the turbocharger.
(29) In the diagram of
(30) The exhaust sequence mentioned in connection with the embodiments herein, starts on the respective graph 52, 54 where the exhaust port arrangement opens and then follows along the graph to the right in the diagram to the BDC, and then follows along the graph to the left in the diagram towards the TDC. Thus, for the exhaust port arrangement represented by the second graph 52 only the beginning of the exhaust sequence is represented in the diagram. Ratios below 0.80, as the piston travels towards TDC, are not shown in the diagram. For the exhaust port arrangement represented by the third graph 54 an even shorter portion of the exhaust sequence is represented in the diagram. Due to the comparatively large exhaust flow area, A.sub.CYL, and the quick opening speed, of the relevant exhaust port arrangement, the third graph 54 at the ratio 1 extends outside the diagram.
(31) For a particular turbine, turbine rig test results are plotted in a turbine map. Based on such turbine maps a suitable turbine may be selected for a particular four stroke internal combustion engine. In one type of turbine map a number of turbine speed lines may be plotted against a corrected flow and pressure ratios over the turbine. Such turbine speed lines may represent e.g. so-called reduced turbine rotational speeds, RPM.sub.RED. The corrected flow may be represented e.g. by a reduced mass flow, m′.sub.RED. The standards SAE J1826 and SAE J922 relate to test procedures, nomenclature and terminology of turbochargers, and are incorporated herein by reference for further details of turbine maps and parameters related to turbochargers.
m′.sub.RED=m′*(T).sup.1/2/P,
wherein m′ is an actual mass flow rate through the turbine wheel, T is the exhaust gas temperature before the turbine wheel, and P is the exhaust gas pressure before the turbine wheel. In
(32) According to embodiments, the turbine has a normalized effective flow area, γ, defined as γ=A.sub.TURB/V.sub.MAX. Thus, the turbine wheel inlet area, A.sub.TIN, may be defined in relation to the maximum volume, V.sub.MAX, of the cylinder arrangement. Namely,
A.sub.TURB=(A.sub.TIN/A.sub.TOT)*M′.sub.RED*(R/(κK(2/(κ+1).sup.X))).sup.1/2,
wherein X=(κ+1)/(κ−1). As mentioned above, A.sub.TIN, is the turbine wheel inlet area connected to the exhaust flow area, A.sub.CYL, of a cylinder arrangement. The turbine may have more than one inlet area. Accordingly, A.sub.TOT is a total inlet area of the turbine, i.e. A.sub.TIN and any additional turbine wheel inlet areas, A.sub.TINX, etc. (A.sub.TOT=A.sub.TIN+A.sub.TINX+. . . ). R is the specific gas constant. An example value of R may be 287. κ=C.sub.p/C.sub.v, where C.sub.p is the specific heat capacity at constant pressure of the exhaust gases and C.sub.v, is the specific heat capacity of the exhaust gases at constant volume. An example value of κ may be 1.4 at a temperature of 293 K.
(33) A.sub.TURB is obtained at a reduced mass flow, m′.sub.RED, of the turbine at 2.5-3.5 pressure ratio between an inlet side and an outlet side of the turbine and at a tip speed of 450 m/s of the turbine wheel. A.sub.TURB for a particular turbine may be obtained e.g. by extracting the reduced mass flow, m.sup.′.sub.RED, from a relevant turbine map for a turbine speed corresponding to the relevant tip speed at the relevant pressure ratio, and calculating A.sub.TURB with relevant data for the turbine and its operating conditions. Thereafter, γ may be calculated. According to embodiments herein γ>0.22 m.sup.−1.
(34) As discussed above, the exhaust port arrangement is configured to expose the exhaust flow area, A.sub.CYL, at a size of at least 0.22*V.sub.MAX, when the piston is at the bottom dead centre, BDC. In a turbine having a normalized effective flow area γ>0.22 m.sup.−1, the turbine wheel inlet area, A.sub.TIN, may correspond to the above defined exhaust flow area, A.sub.CYL, (A.sub.CYL≥0.22*V.sub.MAX), when the piston is at the bottom dead centre, BDC. Put differently, the exhaust flow area coefficient δ≥1 at the bottom dead centre, BDC, of the piston. In combination with the defined V.sub.EXH≤0.5*V.sub.MAX thus, an efficient transfer of the blowdown energy from the exhaust port arrangement to the turbine wheel inlet area, A.sub.TIN, may be achieved. Accordingly, a low pressure drop may be provided as the exhaust gases are transferred from the cylinder arrangement to the turbine and the blowdown energy may be transformed into useful work as the exhaust gases expand over the turbine wheel of the turbine. Also, the above discussed fast opening of the exhaust valve arrangement with the opening speed coefficient β<0.06 may contribute to the low pressure drop from the cylinder arrangement to the turbine.
(35)
(36) With continuous lines, the first example embodiments of a four stroke internal combustion engine 2 comprising three cylinder arrangements 4 is illustrated in
(37) The above discussed and defined opening speed coefficient, β, and normalized effective flow area, γ, apply to at least one of the cylinder arrangements 4. According to embodiments, each cylinder arrangement 4 has an opening speed coefficient β<0.06, as defined herein. According to some embodiments the above discussed and defined opening speed coefficient, β, and normalized effective flow area, γ, apply to each of the cylinder arrangements 4 and the thereto connected turbocharger 8.
(38) According to embodiments, each of the three cylinder arrangements 4 may be arranged to fire at an approximately 240 degrees crankshaft angle separation interval.
(39) According to the second example embodiments illustrated in
(40) According to embodiments, three cylinder arrangements 4, 4′ of the six cylinder arrangements 4, 4′ may be arranged to fire at an approximately 240 degrees crankcase angle separation interval.
(41) According to further embodiments, the four stroke internal combustion engine may comprise a different number of cylinder arrangements 4, such as e.g. two, four, five, or eight cylinder arrangements 4.
(42) This invention should not be construed as limited to the embodiments set forth herein. A person skilled in the art will realize that different features of the embodiments disclosed herein may be combined to create embodiments other than those described herein, without departing from the scope of the present invention, as defined by the appended claims. Although the invention has been described with reference to example embodiments, many different alterations, modifications and the like will become apparent for those skilled in the art. For instance, in the embodiments discussed in connection with
(43) As used herein, the term “comprising” or “comprises” is open-ended, and includes one or more stated features, elements, steps, components or functions but does not preclude the presence or addition of one or more other features, elements, steps, components, functions or groups thereof.