Piston ball guide for a ball pump
10995865 · 2021-05-04
Assignee
Inventors
- Evan M Gutshall (North Canton, OH, US)
- Ralph C Angiuli (Canfield, OH, US)
- Kevin M Raines (Akron, OH, US)
- John R Scopelite (Louisville, OH, US)
- Charles J Wheeler (New Philadelphia, OH, US)
Cpc classification
F04B53/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/1823
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A disclosure pertains to a reciprocating pump configured for pumping fillers or aggregates or cementitious material and the like.
Claims
1. A pump (10), comprising: an outlet port (12); an outlet section (14) in fluid communication with the outlet port; an inlet port (16); an inlet section (18) in fluid communication with the inlet port; a substantially hollow middle section (24) extending between and in fluid communication with the inlet and outlet sections; a piston (26) configured for rectilinear displacement, the piston comprising spaced-apart opposing first and second ends (92, 94), wherein the first end (92) of the piston is operatively coupled with a prime mover; a substantially hollow ball guide (22) configured for rectilinear displacement within the pump, the ball guide comprising: a ball (54) disposed within an interior (52) of the ball guide (22); spaced-apart opposing first and second ends (42, 44), wherein the first end (42) of the ball guide is operatively coupled to the second end (94) of the piston; and the second end (44) of the ball guide comprises: an opening (48); and a plurality of spaced-apart posts (46) extending between the first and second ends (42, 44) of the ball guide (22) wherein the posts (46) are spaced so that the ball (54), during operation of the pump, can not move into or out of the ball guide (22) through an opening between two of the posts, and wherein at least one of the posts (46) or the ball (54) is sufficiently flexible or compliant to allow the ball (54) to be manually pushed laterally through the opening between two of the posts into or out of the interior (52) of the ball guide (22) when the pump is not in operation; and a seat (60) disposed at the second end (44) of the ball guide (22).
2. The pump of claim 1, wherein a displacement of the ball guide in a first direction positions at least a portion of the ball over the opening at the second end of the ball guide and sealingly seats the ball on the seat.
3. The pump of claim 2, wherein the sliding-sealing interface inhibits leakage across the outer perimeter of the second end of the ball guide.
4. The pump of claim 3, wherein the ball is sealingly seated at least in part by one or more of: at least a partial vacuum between the second end of the ball guide and the inlet port; and material between the second end of the ball guide and the outlet port.
5. The pump of claim 2, wherein material flows through the inlet port into the pump between the inlet port and the second end of the ball guide; and at least a portion of material from between the second end of the ball guide and the outlet section flows out of the pump through the outlet port.
6. The pump of claim 1, wherein displacement of the ball guide in a second direction at least partially opens the opening by unseating the ball from the seat and at least partially displacing at least a portion of the ball away from the opening.
7. The pump of claim 6, wherein at least a portion of material from between the inlet port and the second end of the ball guide flows across the at least partially open opening to the outlet section and out of the pump through the outlet port.
8. The pump of claim 1, wherein displacement of the ball guide in a first direction exerts a first pressure on the ball; displacement of the ball guide in a second direction exerts a second pressure on the ball; at least a portion of the ball is positioned over the opening and seated on the seat when the first pressure is relatively greater than the second pressure; and at least a portion of the ball is unseated from the seat and displaced away from at least a portion of the opening when the second pressure is relatively greater than the first pressure.
9. The pump of claim 8, wherein flow across the opening is inhibited when at least a portion of the ball is sealingly seated on the entire seat; and flow across the opening is partially inhibited when a portion of the ball is seated on a portion of the seat.
10. The pump of claim 1, wherein the ball comprises a substantially compliant coating (72) encasing a substantially rigid core (74).
11. The pump of claim 10, wherein the first end of the ball guide comprises a removable ball stop (56) extending into the hollow of the ball guide; and opposing sides of at least two adjacent posts (82a, 82b) of the plurality of spaced-apart posts (46) define a contoured opening (86) through which the ball can be displaced into or out of the ball guide after the ball stop has been removed from the ball guide.
12. The pump of claim 10, wherein at least one of the plurality of posts (46) is compliant to enable displacement of the ball into and out of the ball guide.
13. A pump (10), comprising: an outlet port (12); an outlet section (14) in fluid communication with the outlet port; an inlet port (16); an inlet section (18) in fluid communication with the inlet port; a substantially hollow middle section (24) extending between and in fluid communication with the inlet and outlet sections; a ball cage (20) comprising a first ball (28) disposed therewithin; a substantially hollow ball guide (22) configured for rectilinear displacement within the pump, the ball guide comprising: a second ball (54) disposed wherein an interior (52) of the ball guide (22); spaced-apart opposing first and second ends (42, 44), wherein the first end (42) of the ball guide (22) is operatively coupled to the second end (94) of the piston (26); and a plurality of spaced-apart posts (46) extending between the first and second ends (42, 44) of the ball guide (22), wherein the posts (46) are spaced so that the second ball (54) can be moved into or out of the ball guide (22) through an opening between two of the posts (46) due to at least one of the posts (46) or the second ball (54) being sufficiently flexible or complaint to allow the second ball (54) to be pushed laterally through the opening between two of the posts into or out of the interior (52) of the ball guide (22) while one or both of the second ball and the at least one of the posts deforms; and a piston (26) configured for displacing the ball guide (22) towards and away from the ball cage (20).
14. The pump of claim 13, comprising a first seat (58) disposed at an end of the ball cage (20); and a second seat (60) disposed at an end of the ball guide (22); wherein, the first ball disposed within the ball cage (20) is a first compliant ball; the ball cage, the first ball disposed therewithin, and the first seat disposed at an end of the ball cage are configured as a check valve; the second ball disposed within the ball guide (22) is a second compliant ball; and the ball guide, the second ball disposed therewithin, and the second seat disposed at an end of the ball guide are configured as a check valve.
15. The pump of claim 14, wherein each of the first and second compliant balls disposed within the ball cage and the ball guide, respectively, comprises: a substantially rigid core (74); and a compliant coating (72) encasing the rigid core.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13) One or more non-limiting embodiments are described herein with reference to the accompanying drawings, wherein like elements are designated by like numerals. It should be clearly understood that there is no intent, implied or otherwise, to limit the disclosure in any way, shape or form to the illustrated and described embodiments. While multiple exemplary embodiments are described, variations thereof will become apparent or obvious. Accordingly, any and all variants for providing functionalities similar to those of the described embodiments are considered as being within the metes and bounds of the instant disclosure.
(14)
(15)
(16) In a non-limiting exemplary embodiment, the ball cage 20 is at least partially configured to operate or function as a check valve as described herein with reference to
(17) When the ball 28 is positioned over at least a portion of the second opening 36, the ball 28, at least partially, blocks the flow of material through at least that portion of the second opening 36 over which the ball 28 is positioned. Consequently, one or more smaller openings 38, defined at least in part by the unblocked portions of the second opening 36, are formed at the second end 32 of the ball cage 20. As such, at least one or more passages 40, defined at least in part by the ball 28 and a wall of the ball cage 20, extend between the first opening 34 at the first end 30 of the ball cage 20 and at least one of the one or more smaller openings 38 formed at the second end 32 of the ball cage 20. Consequently, material entering the pump 10 through the inlet port 16 flows into the ball cage 20 through the first opening 34 and along the at least one or more passages 40 to exit the ball cage 20 through the one or more smaller openings 38 at the second end 32.
(18) In a non-limiting exemplary embodiment, a cross-sectional area of each of the one or more passages 40 decreases between the first opening 34 and the corresponding smaller opening 38 at the second end 32 of the ball cage 20. As will be apparent to one having ordinary skill in the art, such a change in the geometry of a passage will subject the material flowing therein to the venturi effect. As such, the operation and functionality of each of such one or more passages 40 is substantially similar to that of a nozzle or an orifice wherein the flow velocity of the material exiting the passage 40 through each of the smaller openings 38 in the second end 32 will be greater than the flow velocity of the material entering that passage 40, for instance at or proximate the first opening 34 of the ball cage 20. In some applications, such as in pumping fillers or aggregates or cementitious material and the like, such increases in the flow velocity may be advantageously used or applied to prevent the pump 10 from “packing out” and to “flush” or “carry along” compressed or hardened material and aggregate out of the ball cage 20.
(19)
(20) In a non-limiting exemplary embodiment, the ball guide 22 is at least partially configured to operate or function as a check valve as described herein with reference to
(21) In some embodiments, either one or both the ball cage 20 and the ball guide 22 include a seat against which their respective balls 28 and 54 can be sealingly seated. As such, the combination of the ball cage 20, its seat, and ball 28 is configured to operate like a check valve. Likewise, the combination of the ball guide 22, its seat, and ball 54 is configured to operate like a check valve.
(22)
(23) In a non-limiting exemplary embodiment, the ball 28 is a compliant ball defined at least in part by a compliant coating 72 encasing a substantially rigid core 74. In certain embodiments, the compliant coating 72 is an elastomeric material. In some embodiments, when the compliant ball 28 is seated on the perimeter 88, at least a portion 76 of the compliant coating 72 seated along or in contact with the perimeter 88 deforms at least partially around the aggregate or filler present in the flow. Consequently, at least a portion of the compliant ball 28 is displaced across the perimeter 88 to form a seal therearound to inhibit the flow of material across the first opening 34. In some embodiments, the deformation of the compliant coating 72 and displacement across the perimeter 88 enhances the integrity of the seal. In certain non-limiting exemplary embodiments, a thickness of the compliant coating 72 relative to a size of the substantially rigid core 74 is optimized for one or more of weight, sealing effectiveness, and life of the compliant coating 72.
(24) As will be apparent to one having ordinary skill in the art, the combination of the ball cage 20 and the seat 58, such as the embodiment illustrated in
(25) In a non-limiting exemplary embodiment, the ball guide 22 is also configured as a check valve having a seat 60 disposed at the opening 48 at the second end 44 of the ball guide 22. In some embodiments, the seat 60 is structurally, operationally, and functionally substantially similar to the seat 58. As such, the seat 60 is also defined at least in part by a relatively sharp-edged hard perimeter, substantially similar to perimeter 88, against which the ball 54 is sealingly seated. In some embodiments, the perimeter of the seat 60 is defined at least in part by a radiused or chamfered edge along at least a portion thereof against which the ball 54 gets sealingly seated.
(26) In a non-limiting exemplary embodiment, the ball 54 disposed within the ball guide 22 is a compliant ball substantially similar to the compliant ball 28. As such, the compliant ball 54 is also defined at least in part by a compliant coating substantially similar to compliant coating 72 encasing a substantially rigid core such as rigid core 74. Accordingly, when the compliant ball 54 is displaced towards the opening 48 at the second end 44 of the ball guide 22 and sealingly seated on the seat 60, the flow of material across the opening 48 is inhibited. Conversely, material will flow across the opening 48 at the second end 44 of the ball guide 22 when the compliant ball 54 is displaced away from the opening 48 and unseated from the seat 60.
(27)
(28) In a non-limiting exemplary embodiment, the plug 112 is a compliant ball defined at least in part by a substantially compliant coating 116 encasing a substantially rigid core 118. In certain embodiments, the compliant coating 116 is an elastomeric material. In some embodiments, when the compliant ball, i.e., the plug 112 is seated on the seat 110, at least a portion 120 of the compliant coating 116 seated along or in contact with the perimeter 114 of the seat 110 deforms at least partially to form a seal therearound to inhibit the flow of material across the aperture 108. In some embodiments, the deformation of the compliant coating 116 enhances the integrity of the seal at the aperture 108, i.e., the seal between the seat 110 and the plug, or the compliant ball, 112. In certain non-limiting exemplary embodiments, a thickness of the compliant coating 116 relative to a size of the substantially rigid core 118 is optimized for one or more of weight, sealing effectiveness, and life of the compliant coating 116.
(29) In a non-limiting exemplary embodiment, either one or both balls 28 and 54 are structurally configured and are operationally and functionally substantially similar to the plug 112. In other words, as described with reference to
(30) In a non-limiting exemplary embodiment, the seat 110 of the check valve 100 is defined at least in part by a relatively hard sharp-edge along at least a portion of its perimeter 114 against which the plug, i.e., the compliant ball, 112 is seated. Accordingly, in certain embodiments, the seats 58 and 60 at the first opening 34 and the opening 48 are defined at least in part by a relatively hard sharp-edge along at least a portion of their respective perimeters against which the corresponding compliant ball 28 and 54 is seated. In a non-limiting exemplary embodiment, the seat 110 of the check valve 100 is defined at least in part by a radiused or chamfered edge (not shown) along at least a portion of its perimeter 114 against which the plug, i.e., the compliant ball, 112 is seated. Accordingly, in some embodiments, one or more of the seats 58 and 60 at the first opening 34 and the opening 48 are defined at least in part by a radiused or chamfered edge along at least a portion of their respective perimeters against which the corresponding compliant ball 28 and 54 is seated.
(31) Referring to
(32) Referring to
(33) In a non-limiting exemplary embodiment, the pump 10 includes a piston 26 configured for rectilinear displacement. The piston 26, in some embodiments, includes spaced-apart opposing first and second ends, 92 and 94, respectively. The first end 92 is operatively coupled with a prime mover (not shown) configured for displacing or operating the piston 26. The second end 94 of the piston 26 and the first end 42 of the ball guide 22 are operatively coupled such that a rectilinear displacement of the piston 26 imparts a rectilinear displacement of the ball guide 22.
(34) In accordance with a non-limiting exemplary embodiment, the pump 10 may be used for pumping fillers or aggregates or cementitious material and the like.
(35) In the reverse cycle, such as that illustrated in
(36) In view thereof, modified and/or alternate configurations of the embodiments described herein may become apparent or obvious. All such variations are considered as being within the metes and bounds of the instant disclosure. For instance, while reference may have been made to particular feature(s) and/or function(s), the disclosure is considered to also include embodiments configured for functioning and/or providing functionalities similar to those disclosed herein with reference to the accompanying drawings. Accordingly, the spirit, scope and intent of the instant disclosure is to embrace all such variations. Consequently, the metes and bounds of the disclosure is solely defined by the appended claims and any and all equivalents thereof.