PHOTOSENSITIVE SEMICONDUCTOR COMPONENT, METHOD FOR FORMING A PHOTOSENSITIVE SEMICONDUCTOR COMPONENT
20210126150 · 2021-04-29
Assignee
Inventors
Cpc classification
International classification
Abstract
A photosensitive transistor is disclosed herein that includes: a semiconductor substrate of the first conductivity type as a collector layer; above it a less doped layer of the first conductivity type having regions of different thickness; a semiconductor base layer of the second conductivity type above at least parts of the regions of the less doped layer; and an emitter layer of the first conductivity type above at least parts of the base layer, but not above at least one part of the part of the base layer disposed above the thinner region of the less doped layer.
Claims
1. A method of forming a photosensitive semiconductor component, the method comprising: providing a semiconductor substrate of a first conductivity type as a collector layer, forming a less doped layer of the first conductivity type above the semiconductor substrate; forming a semiconductor base layer of a second conductivity type therein or thereabove; forming an emitter layer of the first conductivity type therein or thereabove, such that a part of the base layer region is not covered by the emitter layer, wherein at least one of the less doped layer the semiconductor base layer is formed with regions of different thickness, and the emitter layer is formed in a region having a greatest thickness of at least one of the less doped layer of the semiconductor base layer.
2. A method of forming a photosensitive semiconductor component, the method comprising: providing a semiconductor substrate of a first conductivity type as a collector layer, forming a less doped layer of the first conductivity type, such that a first region of the less doped layer has a first thickness that is smaller than a first threshold value, and the first region of the less doped layer is formed on or in a first region of the substrate; a second region of the less doped layer has a second thickness that is higher than a second threshold value that is higher than the first threshold value, and the second region of the less doped layer is formed on or in a second region of the semiconductor substrate, wherein the first region and the second region are adjacent to one another on or in the semiconductor substrate, or include a transition region between them on or in the semiconductor substrate on, or in which transition region a transition region of the less doped layer is formed; and wherein a doping concentration in the less doped layer is set as smaller than that of the semiconductor substrate; forming on or in the less doped layer, a semiconductor base layer of the second conductivity type having a first base layer region above at least a part of the first region of the less doped layer, having a second base layer region above at least a part of the second region of the less doped layer, and having a transition base layer region above at least a part of the transition region of the less doped layer; and forming on or in the second base layer region an emitter layer of the first conductivity type such that at least a part of the first base layer region is not covered by the emitter layer.
3. The method in accordance with claim 2, in which the first region and the second region of the less doped semiconductor layer are manufactured such that a first semiconductive layer having the smaller degree of doping is first applied, preferably epitaxially, to the semiconductor substrate; then the first semiconductive layer is further doped above the first region of the semiconductor substrate, preferably up to a degree of doping of the semiconductor substrate or higher or lower; and then a second semiconductive layer having the lower degree of doping is applied, preferably epitaxially, to the first semiconductive layer.
4. The method in accordance with claim 2, in which the first region and the second region of the less doped semiconductor layer are manufactured such that: a first semiconductive layer having the smaller degree of doping is first applied, preferably epitaxially, to the semiconductor substrate; and then a second semiconductive layer is applied to the first semiconductive layer above the second region of the semiconductor substrate surface and not above the first region of the semiconductor substrate surface.
5. The method in accordance with claim 2, in which the first region and the second region of the less doped semiconductor layer are manufactured such that: a semiconductive layer having the smaller degree of doping of a thickness of the second region of the less doped semiconductor layer is first applied, preferably epitaxially, to the semiconductor substrate; and then the semiconductive layer above the first region of the semiconductor substrate is removed, preferably by etching, for so long until the thickness of the first region of the less doped semiconductor layer has been reached.
6. The method in accordance with claim 1, wherein the less doped layer is formed as uniformly thick or non-uniformly thick on the semiconductor substrate; the base layer is diffused into the less doped layer up to a first final depth in a part region of the less doped layer, optionally in its thicker region; then the base layer is diffused into the less doped layer up to a second final depth that is smaller than the first end depth in an adjacent region of the less doped layer; and the emitter layer is then formed in or above the deeper region of the base layer.
7. The method in accordance with claim 1, wherein the semiconductor substrate is formed with a region of at least one of highly mobile or highly concentrated doping substances; the less doped layer is formed on the semiconductor substrate such that doping substances diffuse from the region of the semiconductor substrate having highly mobile or highly concentrated doping substances into an adjacent region of the more lightly doped layer; a semiconductor base layer of the second conductivity type is formed in or above the less doped layer; and an emitter layer of the first conductivity type is formed therein or thereabove such that a part of the base layer region is not covered by the emitter layer, wherein the emitter layer is formed in the region of the greatest thickness of at least one of the less doped layer or the semiconductor base layer.
8. The method in accordance with claim 2, wherein the first threshold value is set to 7 μm or 5 μm or 4 μm or 3 μm or 2 μm, and the thickness of the first region of the less doped layer is set to greater than k1 times the first threshold value, where k1 is 0.1 or 0.2.
9. The method in accordance with claim 2, wherein the second threshold value equals k2 times the first threshold value, or 4 μm or 5 μm, where k2 is 1.1 or 1.2 or 1.5 or 2; and the thickness of the second region of the less doped layer is smaller than k3 times the second threshold value, where k3 is 5 or 3 or 2.
10. The method in accordance with claim 2, wherein the first base layer region has a thickness that is smaller than a third threshold value and that is greater than 0.1 times or 0.2 times the third threshold value where the third threshold value is 3 μm or 2 μm, or 0.2 times or 0.3 times or 0.4 times the first threshold value; and the second base layer region has a thickness that is greater than a fourth threshold value and that is smaller than 3 times or 2 times the fourth threshold value, with the fourth threshold value being 2 μm or 3 μm or 4 μm or 5 μm, or 1.2 times or 1.5 times or 2 times the third threshold value.
11. The method in accordance with claim 2, wherein the width of the transition region becomes smaller than k4 times the first threshold value or k4 times the thickness of the first region of the less doped layer, with k4 being 3 or 2 or 1 or 0.5.
12. The method in accordance with claim 2, wherein the first base layer region receives a thickness that is smaller than k 5 times the thickness of the second base layer region, with k5 being 1 or 0.9 or 0.7 or 0.5.
13. The method in accordance with claim 1, wherein the thickness of the first region of the base layer is k6 times the thickness of the first region of the more lightly doped layer, where k6 is greater than 0.2, greater than 0.3, smaller than 0.5, smaller than 0.3, smaller than 0.1, or smaller than 0.05; or the thickness of the second region of the base layer is k7 times the thickness of the second region of the more lightly doped layer, where k7 is greater than 0.1 greater than 0.2, greater than 0.5, greater than 0.6, smaller than 0.9, smaller than 0.8, or smaller than 0.7; or the thickness of the emitter layer can be k8 times the thickness of the second region of the base layer, where k8 is greater than 0.2, greater than 0.4, greater than 0.6, smaller than 0.99, smaller than 0.9, smaller than 0.8, or smaller than 0.7.
14. The method in accordance with claim 1, wherein the first conductivity type is an n-doping and the second conductivity type is a p-doping, or vice versa.
15. A photosensitive semiconductor component comprising a semiconductor substrate of a first conductivity type as a collector layer; a less doped layer of the first conductivity type having regions of different thickness and arranged above the semiconductor substrate; a semiconductor base layer of a second conductivity type above at least a portion of the less doped layer, the base layer including at least a thick region and a thin region; and an emitter layer of the first conductivity type above at least a portion of the base layer, but not above a portion of the base layer disposed above the thinner region of the less doped layer.
16. A photosensitive semiconductor component comprising a semiconductor substrate of a first conductivity type as a collector layer; a less doped layer of the first conductivity type arranged above the semiconductor substrate; a semiconductor base layer of a second conductivity type having regions of different thickness above at least a part of the less doped layer, the base layer including at least a thick region and a thin region; and an emitter layer of the first conductivity type above at least a part of the thick region of the base layer, but not above at least a part of the thin region of the base layer.
17. A photosensitive semiconductor component comprising: a semiconductor substrate of a first conductivity type as a collector layer; a less doped layer of the first conductivity type, having a first region having a first thickness that is smaller than a first threshold value on or in a first region of the semiconductor substrate; a second region having a second thickness that is higher than a second threshold value that is higher than the first threshold value on or in a second region of the semiconductor substrate, wherein the first region and the second region are adjacent to one another on or in the semiconductor substrate, or have a transition region between them on or in the semiconductor substrate on or in which a transition region of the less doped layer is disposed; and wherein a doping concentration of the less doped layer is set as smaller than a doping concentration of the semiconductor substrate; on or in the less doped layer, a semiconductor base layer of the second conductivity type having a first base layer region above at least a part of the first region of the less doped layer, having a second base layer region above at least a part of the second region of the less doped layer, and having a transition base layer region above at least a part of the transition region of the less doped layer; and on or in the second base layer region, an emitter layer of the first conductivity type that does not cover at least a part of the first base layer region.
18. The semiconductor component in accordance with claim 17, wherein at least one of the following degrees of doping are present: n+, 10.sup.17-3*10.sup.19 for the semiconductor substrate; n−, 5*10.sup.12-10.sup.16 for the less doped layer; p, 10.sup.15-10.sup.18 for the base layer; or n+, 5*10.sup.18-10.sup.20 for the emitter layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Embodiments of the invention will be described in the following with reference to the drawings; there are shown
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033]
[0034] The substrate 10 shown in
[0035]
[0036] In
[0037] In the embodiment of
[0038] The effect of the design of
[0039] It is pointed out that the thicknesses t1 and t2 of the regions of the more lightly doped layer 11 are determined starting from the substrate surface 2 and to this extend include the thicknesses of the respective regions of the base layer thereabove. The thickness t4 of the thicker part 12-2 of the base layer 12 in turn includes the thickness t5 of the emitter layer 13.
[0040] The transition region 10-3, 11-3, 12-3 does not have its own technical function. It is, however, effectively present as the region within which the different dimensions of the layers of the regions adjacent at both sides merge into one another. Its width w is also determined by the necessities and constraints present to this extent and can be very small.
[0041] With reference to
[0042] In general, it can be said to this extent that the described semiconductor components are not produced individually, but rather as parts arranged in rows next to one another in a larger wafer such as is shown schematically in
[0043]
[0044] In accordance with
[0045] In accordance with
[0046] In accordance with
[0047] The layers 11a and 11b can be applied by means of epitaxy. The n.sup.− doping of these layers 11a and 11b preferably already takes place together with the epitaxial application of the layers.
[0048] In accordance with
[0049] In accordance with
[0050]
[0051] A second semiconductive n.sup.−-layer 11d of the smaller degree of doping is applied over a part of the first semiconductive layer 11a—on the right side in
[0052] In accordance with
[0053] Finally, in accordance with
[0054] As a result, a semiconductor component is obtained that corresponds to that of
[0055]
[0056] In accordance with
[0057] For reasons of simplicity,
[0058]
[0059]
[0060] In accordance with
[0061] In accordance with
[0062] Depending on the dimensioning relationships, as shown in
[0063]
[0064] In the next step, the less doped layer 11 is then built up thereabove, for instance by means of epitaxy. The more mobile n-doping substances 72 diffuse into the upwardly adjacent a priori less doped layer 11 simultaneously with the layer build-up and/or in a step separately induced thereafter in the region 10-1 of the diode so that, viewed vertically, the smaller doping of said layer 11 in the lower region 10a increases to a higher value up to approximately n.sup.+ due to the diffusion from below. In this manner, the doping atoms 72 diffused from above effect a reduction of the thickness of the less doped layer of t2 in the transistor region above the substrate region 10-2 to t1 in the diode region above the substrate region 10-1.
[0065] The process can then be continued as shown in
[0066] A transistor of a comparatively high vertical dimension is produced in this manner so that its characteristic values can also be set sufficiently exactly. The adaptation of the component characteristic to the daylight detection takes place by the provision of the thin region 12-2 of the base layer 12, as described further above.
[0067] It must generally be stated with respect to the manufacturing processes that they also comprise the steps, not shown, of attaching contacts to at least the collector emitter layers 10 and 13, the individualization, the encasing, the contacting, and further steps.
[0068] In a plan view, the individual regions in
[0069] The specifications of dimensions now take place that are each to be understood per se and in their selected representation combination as optional, even if they are specified without conditions in the following. The specifications are to be understood as combinable in any desired manner with one another where this is technically possible.
[0070] The wafer 10 can have a thickness t9 that is higher than 100 μm or higher than 200 μm or higher than 300 μm or higher than 400 μm, and that is smaller than 1 mm or smaller than 800 μm.
[0071] The net layer thickness of the more lightly doped layer 11 (taken between the lower limit of the base layer 12 and the upper limit of the highly doped layer 10, 10a in the vertical direction of the plane of the drawing) can be at least 1 μm or at least 2 μm and/or at most 5 μm or at most 4 μm or at most 3 μm in its first region 11-1 and in its second region 11-2.
[0072] The thickness t1 of the thin region of the more lightly doped layer 11 is smaller than a first threshold value th1 and the thickness t2 of the thicker part 11-2 of the more lightly doped layer 11 is greater than a second threshold value th2. The first threshold value th1 can be 7 μm or 5 μm or 4 μm or 3 μm or 2 μm. The second threshold value th2 can be 4 μm or 5 μm or can generally be the k2-fold of the first threshold value, where k2 is 1.1 or 1.2 or 1.5 or 2. The minimum thickness t1 of the first region 11-1 of the less doped layer 11 can be greater than k1 times the first threshold value th1, where k1 is 0.1 or 0.2 or 0.3. The maximum thickness t2 of the second region 11-2 of the less doped layer 11 can be smaller than k3 times the second threshold value th2, where k3 is 5 or 3 or 2 or 1.5.
[0073] The first base layer region 12-1 can have a thickness t3 that is smaller than a third threshold value th3 and is greater than 0.1 times or 0.2 times the third threshold value t3, where the third threshold value can be 3 mm or 2 μm or 0.2 times or 0.3 times or 0.4 times the first threshold value th1. The second base layer region 12-2 can have a thickness t4 that is greater than a fourth threshold value th4 and that is smaller than 3 times or 2 times or 1.5 times the fourth threshold value th4, where the fourth threshold value can be 2 μm or 3 μm or 4 μm or 1.5 times or 2 times or 3 times the third threshold value th3.
[0074] The width w of the transition region 10-3 can be smaller than k4 times the first threshold value th1 or k4 times the thickness of the first region 11-1 of the less doped layer 11, where k4 is 3 or 2 or 1 or 0.5 or 0.2.
[0075] The first base layer region 12-1 can have a thickness t3 that is less than k5 times the thickness t4 of the second base layer region 12-2, where k5 can be 1 or 0.9 or 0.7 or 0.5 or 0.4.
[0076] The thickness t3 of the first region 12-1 of the base layer 12 can be k6 times the thickness t1 of the first region 11-1 of the more lightly doped layer 11, where k6 is greater than 0.2 or greater than 0.3 and/or smaller than 0.5 or smaller than 0.3 or smaller than 0.1 or smaller than 0.05.
[0077] The thickness t4 of the second region 12-2 of the base layer 12 can be k7 times the thickness t3 of the second region 11-2 of the more lightly doped layer 11, where k7 is greater than 0.1 or greater than 0.2 or greater than 0.5 or greater than 0.6 and/or smaller than 0.9 or smaller than 0.8 or smaller than 0.7.
[0078] The thickness t5 of the emitter layer 13 can be k8 times the thickness t4 of the second region 12-2 of the base layer 12, where k8 is greater than 0.2 or greater than 0.4 or greater than 0.6 and/or smaller than 0.99 or smaller than 0.9 or smaller than 0.8 or smaller than 0.7.
[0079] The thickness t6 of the more lightly doped layer 11 in
[0080] The dimensions in a plan view can be as follows: A semiconductor component can have a dimension of a*b, where a can be between 0.3 mm and 1 mm, preferably approximately 0.7 mm, and b can be between 0.3 mm and 1 mm, preferably 0.7 mm. The transistor part can adopt 5%-35%, preferably 17% to 22%, of the surface; the diode 65% to 95%, preferably 78% to 83%, of the surface.
[0081] The following degrees of doping can be present: [0082] Substrate 10: n+, 10.sup.17-3*10.sup.19 [0083] Less doped layer 11: n−, 5*10.sup.12-10.sup.16 [0084] Base layer 12: p, 10.sup.15-10.sup.18 [0085] Emitter layer 13: n+, 5*10.sup.18-10.sup.20
[0086] In the present description, features should also be understood as combinable with one another when their combination is not explicitly described as long as the combination is technically possible. Features that are described in a specific context or in a Figure or in a claim or in an embodiment should also be understood as detachable from this context, this Figure, this claim, or this embodiment and should be understood as combinable with other contexts, Figures, claims, and embodiments as long as the combination is technically possible. Descriptions of method steps should also be understood as a description of the product produced therewith, and vice versa.
[0087] To the extent that layer thicknesses are addressed or dimensioned, they are to be understood as starting from the substrate surface referenced up to the remotely disposed layer boundary if nothing specifically different results. If a parameter such as t1, for instance, is associated with a thickness, this does not per se mean that the thickness necessarily has to have a constant value. If the transitions between layers are not sharply delineated, center values of the transition region can be assumed as the layer boundary. If (substantially) constant layer thicknesses are addressed, thicknesses having a tolerance of ±10% or ±5% or ±2% of the nominal value should be understood thereby. If the base layer is addressed, it will not have the function of a transistor base over its total extent. It acts regionally as a part of the diode, in particular its anode.
[0088] To simplify the description of the invention, NPN transistors are shown in the drawings. They or the individual layers are also addressed as such in part in the description. However, this should not preclude that structures inverse thereto (PNP transistors) can also be used with the invention. The conductivities are addressed in the conventional manner in the claims as a first conductivity type and a second conductivity type. In the drawings, the first conductivity type is an n-doping and the second conductivity type is a p-doping. Although the drawings and the description only describe this association, this should not preclude that the arrangement can also be the other way round, that is the first conductivity type is a p-doping and the second conductivity type is an n-doping.
[0089] The naming of a first region 10-1 of the substrate, a second region 10-2 of the substrate, and a transition region 10-3 of the substrate primarily serves for the description of the spatial arrangement of the regions of individual layers disposed thereabove. These regions cannot be distinguished on the substrate itself in a large number of embodiments.