Wind turbine with a superconductive generator having an improved thermally insulating structure
10971989 · 2021-04-06
Assignee
Inventors
- Anders Varming Rebsdorf (Skanderborg, DK)
- Mogens Christensen (Tjele, DK)
- Stephane A. Eisen (Louisville, KY, US)
Cpc classification
Y02E40/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16L59/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/1838
ELECTRICITY
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02K7/18
ELECTRICITY
Abstract
The invention relates to a wind turbine with a generator and a method of assembling a generator thereof, wherein the generator comprises a rotor rotatably arranged relative to a stator. The rotor comprises a plurality of superconducting pole units arranged on a back iron which is spaced apart from a rotor structure by a number of thermally insulating plates or beams. Said plates or beams are located between either ends of the rotor and orientated relative to the rotational direction of the rotor. Each plate has a first end firmly connected to another first beam extending in an axial direction and a second end firmly connected to another second beam also extending the axial direction. The first beams are further firmly connected to the back iron while the second beams are further firmly connected to the rotor structure. The thermally insulating plates or beams provide a flexible and cheap support interface that is able to adapt to the tolerances of the individual components.
Claims
1. A wind turbine comprising: a wind turbine tower, a nacelle arranged on top of the wind turbine tower, a rotatable hub arranged relative to the nacelle, which hub is connected to at least two wind turbine blades, a generator rotatably connected to the hub, wherein the generator comprises a rotor arranged rotatably relative to a stator, the rotor comprises a back iron and a rotor structure, the rotor further comprises at least one pole unit arranged relative to the back iron, the at least one pole unit comprises at least one rotor coil made of a superconductive material, the stator comprises at least one pole unit with at least one stator coil, wherein the at least one rotor coil is configured to interact with the at least one stator coil via an electromagnetic field when the rotor is rotated relative to the stator, wherein the rotor further comprises at least one support element arranged between the back iron and the rotor structure, the at least one support element comprises a first end connected to the back iron and a second end connected to the rotor structure, wherein the at least one support element is made of a thermally insulating material, wherein the back iron comprises a side surface facing the rotor structure and the rotor structure comprises a corresponding side surface facing the back iron, wherein the first end is connected to the side surface and the second end is connected to the corresponding side surface, wherein the first and second ends extend in an axial direction defined by the rotor, wherein a plurality of support elements are arranged relative to each other along an axial direction defined by the rotor, wherein at least one mounting element is arranged at at least one of the first and second ends of each of the plurality of support elements, wherein the at least one mounting element is firmly connected to at least one of the back iron and the rotor structure such that the support elements are firmly connected to the back iron or to the rotor structure via the at least one mounting means, wherein the mounting means comprising bolts, nuts and/or screws.
2. A wind turbine according to claim 1, wherein the at least one support element is orientated relative to the rotational direction of the rotor, wherein the at least one support element from the first end towards the second end substantially extends in the same direction as a rotational direction of the rotor.
3. A wind turbine according to claim 1, wherein at least one beam shaped element is arranged at at least one of the first and second ends, wherein the at least one beam shaped element extends in the axial direction.
4. A wind turbine according to claim 3, wherein the at least one of the first and second ends and the at least one beam shaped element are firmly connected by mounting means or bonding means.
5. A wind turbine according to claim 4, wherein the at least one of the first and second ends and the at least one beam shaped element are firmly connected by a combination of mounting means and bonding means.
6. A wind turbine according to claim 3, wherein the at least one beam shaped element forms part of the at least one of the first and second ends.
7. A wind turbine according to claim 3, wherein the at least one beam shaped element comprises at least one relief element configured to reduce stresses in the at least one beam shaped element.
8. A wind turbine according to claim 1, wherein one of the at least one of the first and second ends and the at least one beam shaped element has a wedge shaped end facing the other of the at least one of the first and second ends and the at least one beam shaped element, wherein said other of the at least one of the first and second ends and the at least one beam shaped element has a corresponding end shaped to receive said wedge shaped end.
9. A wind turbine according to claim 1, wherein the at least one support element comprises at least one reinforcing element which extends between the first end and the second end.
10. A wind turbine according to claim 1, wherein the at least one support element is made of a fiber reinforced material, particularly fibre reinforced plastics.
11. A wind turbine according to claim 1, wherein the at least one support element is made of a first layer sandwiched between at least two second layers, wherein one of the first layer and the at least second layer has a greater structural strength than the other layer.
12. A wind turbine according to claim 1, wherein the plurality of support elements comprise at least one first support element and at least one second support element, wherein the at least one first support element from its first end towards its second end substantially extends in one direction relative to a rotational direction of the rotor, and the at least one second support element from its first end towards its second end substantially extends in an opposite direction.
13. A wind turbine according to claim 1, wherein the plurality of support elements comprise at least a first set of support elements and at least a second set of support elements, wherein at least one of the support elements of the first set intersects at least one of the support elements of the at least second set.
14. A wind turbine according to claim 1, wherein the plurality of support elements comprise a first set of support elements and at least a second set of support elements, wherein the at least one mounting element of the first set and the at least one mounting element of the at least second set are aligned along a common axial line.
15. A wind turbine according to claim 1, wherein the at least one mounting element is firmly connected to at least one of the back iron and the rotor structure by mounting means or bonding means or a combination thereof.
16. A wind turbine according to claim 1, wherein the at least one mounting element is firmly connected to the at least one support element by at least one pin connection.
17. A wind turbine according to claim 16, wherein the at least one support element has a thickness between 80 millimetres and 120 millimetres.
18. A method of assembling a generator of a wind turbine according to claim 1, wherein the method comprises the steps of: providing a rotor of a generator, wherein the rotor at least comprises a rotor structure, arranging a back iron of the rotor relative to the rotor structure, positioning at least one support element relative to the rotor structure and the back iron, mounting a first end of said at least one support element to the back iron, and further mounting a second end of said at least one support element to the rotor structure, wherein the step of positioning the at least one support element comprises arranging a plurality of support elements along an axial direction defined by the rotor, wherein the at least one mounting element is firmly connected to said at least one of the first and second ends such that the support elements are firmly connected to the back iron or to the rotor structure via the at least one mounting means, wherein the mounting means comprising bolts, nuts and/or screws.
19. A method according to claim 18, wherein the at least one support element is arranged between a side surface of the back iron and a corresponding side surface of the rotor structure, wherein the at least one support element is angled relative to a tangential direction of at least one of the side surface and the corresponding side surface.
20. A method according to claim 18, wherein the first or second end is mounted to the back iron or to the rotor structure before arranging the back iron relative to the rotor structure.
21. A method according to claim 18, wherein the method further comprises the step of: arranging at least one beam shaped element on at least one of the side surface and the corresponding side surface, and positioning at least one of the first and second ends relative to said at least one beam shaped element.
22. A method according to claim 21, wherein the at least one beam shaped element and the at least one of the first and second ends is firmly connected by using mounting means or bonding means or a combination thereof.
23. A method according to claim 18, wherein the method further comprises the step of: arranging at least one mounting element at at least one of the first and second ends of each of the plurality of support elements.
24. A method according to claim 18, wherein the method further comprises steps of: positioning at least one first support element relative to a rotational direction of the rotor so that it substantially extends in one direction, and positioning at least one second support element relative to the at least one first support element so that it substantially extends in an opposite direction.
25. A method according to claim 18, wherein at least one of said plurality of support elements intersects at least one other support element.
26. A method according to claim 18, wherein at least one of the at least one support element, the at least one beam shaped element and the at least one mounting element are manufactured by pultrusion or extrusion.
Description
DESCRIPTION OF THE DRAWING
(1) The invention is described by example only and with reference to the drawings, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21) In the following text, the figures will be described one by one, and the different parts and positions seen in the figures will be numbered with the same numbers in the different figures. Not all parts and positions indicated in a specific figure will necessarily be discussed together with that figure.
POSITION NUMBER LIST
(22) 1. Wind turbine 2. Tower 3. Foundation 4. Nacelle 5. Hub 6. Wind turbine blades 7. Generator 8. Stator 9. Rotor 10. Pole units with superconductive coils 11. Back iron 12. Rotor structure 13. Side surface of rotor structure 14. Side surface of back iron 15. Support elements, plates 16. First end of plate 17. Second end of plate 18. Rotational direction 19. First beam 20. Second beam 21. First end of beam 22. Second end of beam 23. Side surfaces of beam 24. Mounting means 25. Groove in beam 26. Bonding means 27. Pins 28. Bushings 29. Projecting elements 30. Grooves for receiving projecting elements 31. Support elements, plates 32. First mounting element 33. Second mounting element 34. Through holes of first mounting element 35. Holes of second mounting element 36. Protrusion of back iron 37. Protrusion of rotor structure 38. First plate 39. Second plate 40. Projecting elements, plate members 41. Through hole 42. Pin 43. Fingers 44. First beam, support element 45. Second beam, support element
DETAILED DESCRIPTION OF THE INVENTION
(23)
(24)
(25) At least the rotor coils are made of a superconductive material which is operated below its critical temperature. Thus, at least the pole units 10 act as superconducting pole units. The stator coils are made of a conductive material, such as cupper, operated at an ambient temperature.
(26)
(27) The rotor 9 further comprises a rotor structure 12 having an inner support part facing the drive shaft and a yoke facing the back iron 11. The inner support part is here shaped as a disc having one or more cut-cuts as shown in
(28) The back iron 11 is spaced apart from the rotor structure 12 by a number of support elements 15 arranged between the side surfaces 13, 14. The support elements are shaped as plates 15 which are made of a thermally insulating material, e.g. fibre reinforced plastics (FRP), so that the back iron 11 is thermally insulated from the rotor structure 12. The rotor structure 12 is operated at an ambient temperature between 250 K and 350 K. Each plate 15 has a first end 16 facing the back iron 11 and a second end 17 facing the rotor structure 12.
(29)
(30) A first beam 19 is arranged at the first end 16 of the plate 15 and a second beam 20 is arranged at the second end 17 of the plate 15. The first and second beams 19, 20 extend along the side surfaces 13, 14 in the axial direction as shown in
(31)
(32) The first beam 19 comprises a first set of through holes for receiving mounting means 24 in the form of bolts and nuts for firmly connecting the first beam 19 to the back iron 11. The back iron 11 comprises a corresponding set of through holes for the mounting means 24 as indicated in
(33)
(34) The second beam 20 comprises a first set of through holes for receiving mounting means 24 in the form of bolts for firmly connecting the second beam 20 to the rotor structure 12. The rotor structure 12 comprises a corresponding set of through holes for the mounting means 24 as indicated in
(35) At least one groove 25 is formed in the first ends 21, 21′ of the first and second beams 19, 20 for receiving the first and second ends 16, 17 of the plate 15 as shown in
(36)
(37)
(38)
(39)
(40) In
(41) In
(42) In
(43)
(44) In
(45) In
(46)
(47)
(48) The mounting elements 32, 33 have a first end facing the plate 31 and a second end facing in the opposite direction. The mounting elements 32, 33 further have two opposite facing side surfaces wherein one of which further acts as a contact surface for contacting the side surface of the back iron 11′ or the rotor structure 12′.
(49) The first and second mounting elements 32, 33 are configured to firmly connect the plate 31 to the back iron 11′ and the rotor structure 12′. The first mounting element 32 comprises a set of through holes 34 for receiving mounting means in the form of bolts for firmly connecting the first mounting element 32 to the back iron 11′. The back iron 11′ comprises a corresponding set of holes (not shown) for receiving the mounting means. The second mounting element 33 comprises a set of holes 35 for receiving mounting means in the form of bolts for firmly connecting the second mounting element 33 to the rotor structure 12′. The rotor structure 12′ comprises a corresponding set of through holes (shown in
(50)
(51) Each of the first mounting elements 32 of the plates 31 in the axial direction is firmly connected to the protrusion 36 on the side surfaces 14′ of the back iron 11′ as indicated in
(52) Each of the second mounting elements 33 of the plates 31 in the axial direction is firmly connected to the protrusion 37 on the side surfaces 13′ of the rotor structure 11′ as indicated in
(53)
(54) The adjacent first and second plates 38, 39, seen in the axial direction, form one set located on the circumference of the rotor structure 12′. Here, six sets of first and second plates 38, 39 are shown along the circumference of the rotor structure 12. The first plate 38 of this one set is positioned during assembly so that it intersects a second plate 39 of an adjacent set as shown in
(55)
(56) The rotor coils are arranged on the back iron 11 before or after moving the back iron 11 into position.
(57)
(58)
(59) Another through hole 41 is arranged in the first and second ends of the respective plate 38′, 39′. This through hole 41 also extends in the axial direction and is configured for receiving and holding the pin 42. The pin 42 is connected to both the first and second plates 38′ as shown in
(60) One or both of the mounting element 32′, 33′ optionally have a number of fingers 43 extending in the tangential direction as shown in
(61)
(62) A first support element or beam 44 and a second support element or beam 45 comprise a number of plate members or knuckles, e.g. one, two, or more, distributed along the width of the respective first and second ends as indicated in