Diaphragm walls
10988911 · 2021-04-27
Assignee
Inventors
Cpc classification
E02D5/18
FIXED CONSTRUCTIONS
E02D17/13
FIXED CONSTRUCTIONS
E02D19/18
FIXED CONSTRUCTIONS
International classification
E02D17/13
FIXED CONSTRUCTIONS
E02D5/18
FIXED CONSTRUCTIONS
E02D29/16
FIXED CONSTRUCTIONS
Abstract
The invention relates to apparatus and methods for constructing diaphragm walls. A guideway tube is provided for casting into a concrete panel along a height of a face of the concrete panel, comprising: an elongate guideway track comprising at least one elongate side wall and an elongate slot along the at least one elongate side wall, the elongate slot having a first width; and, an elongate closure panel comprising: a rear panel portion configured to close the elongate slot enclosing an elongate internal volume, and, a front panel portion of a second width greater than the first width. Preferably the rear panel portion is a close fit within elongate slot sufficient to resist the ingress of slurry and concrete. Preferably the rear panel portion is configured to engage the elongate slot in a manner configured to resist compression forces.
Claims
1. A guideway tube for casting into a concrete panel of a diaphragm wall along a height of a face of the concrete panel, the guideway tube comprising: an elongate guideway track having an elongate internal volume for receiving a guide to travel therealong, the guideway track comprising at least one elongate side wall and an elongate slot along the at least one elongate side wall, the elongate slot having a first width; and a removable elongate closure panel comprising: a rear panel portion configured to close the elongate slot in the at least one elongate side wall and, along with the at least one elongate side wall, configured to form a ring-shaped side wall of continuous periphery enclosing the elongate internal volume; and a front panel portion of a second width greater than the first width, whereby the removable elongate closure panel can be pushed out from the elongate slot when a guide travels along the elongate internal volume.
2. A guideway tube according to claim 1, wherein the at least one elongate side wall of the guideway tube comprises two opposing elongate first free end faces defining the elongate slot, and the rear panel portion comprises two co-operating elongate second free end faces that engage the first free end faces, enclosing the internal volume.
3. A guideway tube according to claim 1, wherein at least one of the following is provided: i) a the rear panel portion is curved or of substantially circular cross-section and/or ii) the guideway tube is of generally or substantially circular cross-section.
4. A guideway tube according to claim 1, wherein the guideway track comprises one, or two, elongate wings each extending externally from the at least one side wall adjacent the elongate slot, or adjacent the respective free end faces of elongate slot, where provided, to form an extended elongate slot.
5. A guideway tube according to claim 4, wherein the elongate wings each have at least one of: i) an enlarged distal end ii) a distal corner element, iii) an inwardly projecting profiled rear distal edge, iv) an outwardly projecting profiled front distal edge, or v) an elongate side wall recess facing inwardly along a central portion of an inner face.
6. A guideway tube according to claim 1, wherein an elongate closure panel side wall is provided between distal ends of rear and front panel portions.
7. A guideway tube according to claim 1, wherein the front panel portion comprises two elongate side extensions at each lateral elongate edge thereof for engaging with a distal end, or with an outwardly projecting profiled front distal edge where provided, of a respective wing.
8. A guideway tube according to claim 1, wherein the guideway track comprises one, or two opposing, elongate bearing panel element(s) internally protruding from an internal surface thereof, each having an elongate bearing face (58, 98, 158) angled in a direction to resist lateral extraction forces.
9. A guideway tube according to claim 1, wherein the guideway track comprises one or more elongate shear key elements extending from an external surface thereof.
10. A guideway tube according to claim 1, wherein the closure panel is connected to the guideway track by a frangible attachment mechanism.
11. A guideway tube according to claim 1, comprising at least one of the following: the guideway track is made of a material of higher mechanical strength and the closure panel is made of a material of lower mechanical strength respectively; the guideway track is made of a Glass Fibre Reinforced Plastic, and the closure panel is made of plastic; the guideway track is made of a GRFP having both longitudinally and laterally laid fibers therein, and the closure panel is made of plastic; or the guideway track is made of a GRFP having both longitudinally and laterally laid fibers therein, and the closure panel is made of GRFP having, only longitudinally positioned fibers therein.
12. A guideway tube according to claim 1, wherein the closure panel is formed from a plurality of inter-engaging closure panel sections.
13. An apparatus comprising: at least one of guide tube for casting into a concrete panel of the diaphragm wall along a height of a face of the concrete panel, the guideway tube comprising: an elongate guideway track having an elongate internal volume for receiving a guide to travel therealong, the guideway track comprising at least one elongate side wall and an elongate slot along the at least one elongate side wall, the elongate slot having a first width; and a removable elongate closure panel comprising: a rear panel portion configured to close the elongate slot in the at least one elongate side wall and, along with the at least one elongate side wall, configured to form a ring-shaped side wall of continuous periphery enclosing the elongate internal volume; and a front panel portion of a second width greater than the first width, whereby the removable elongate closure panel can be pushed out from the elongate slot when a guide travels along the elongate internal volume; at least one water-stop locator element; and a continuous elongate water-stop for positioning near or adjacent the elongate slot along a height of the guideway track, wherein the guideway track comprises two elongate wings each extending externally from the at least one side wall adjacent elongate slot to form an extended elongate slot, and wherein the at least one water-stop locator element comprises at least one carriage member configured to engage one or more of the wing members to locate the water-stop near or adjacent the elongate slot, or the extended elongate slot, along a height of the guideway track.
14. An apparatus according to claim 13, wherein the carriage member is one or more of: i) one-sided, ii) elongate iii) continuous, iv) flexible, v) resilient, vi) snap-fitted to wing(s), vii) push-fitted to wing(s), and/or viii) slidable on wing(s).
15. An apparatus according to claim 13, wherein one or both wings 60 comprise at least one of an inwardly projecting profiled rear distal edge and/or an outwardly projecting profiled front distal edge, and wherein the water-stop locator element comprises at least one of a corresponding rear grip element and a front grip element sized and shaped to engage and travel along a respective front or rear distal edge(s).
16. An apparatus according to claim 13, wherein the water-stop locator element comprises a plurality of two sided discrete locator elements spaced apart along one (or two laterally spaced) water-stop elements.
17. A method of constructing a diaphragm wall comprising: a) providing at least one of guide tube for casting into a concrete panel of the diaphragm wall along a height of a face of the concrete panel, the guideway tube comprising: an elongate guideway track having an elongate internal volume for receiving a guide to travel therealong, the guideway track comprising at least one elongate side wall and an elongate slot along the at least one elongate side wall, the elongate slot having a first width; and a removable elongate closure panel comprising: a rear panel portion configured to close the elongate slot in the at least one elongate side wall and, along with the at least one elongate side wall, configured to form a ring-shaped side wall of continuous periphery enclosing the elongate internal volume; and a front panel portion of a second width greater than the first width, whereby the removable elongate closure panel can be pushed out from the elongate slot when a guide travels along the elongate internal volume; b) casting the guideway tube into a first concrete panel along a height of an end face of the panel; c) separating the closure panel from the guideway track, and breaking any frangible connections between these, where provided, so as to open one or more slots exposing an internal volume of the guideway track; and d) pouring a second concrete panel, so that concrete enters the internal volume of guideway track.
18. A method according to claim 17 comprising: e) installing an elongate water-stop and positioning same near or adjacent the elongate slot, or the extended elongate slot where provided, of guideway track along a height of the guideway track.
19. A method according to claim 17 comprising: f) drilling one or more, generally or substantially, horizontal bore(s) into the concrete panel, the bore(s) engaging the water-stop near or adjacent the slot of the guideway tube; and g) filling the bore with water-stop material (e.g. hydrophilic and/or injectable water-stop material.
20. A method according to claim 19 comprising: h) installing a two-dimensional sheet of waterproof, water-resistant or water-stop material against a face of a concrete panel, the sheet engaging with the generally, or substantially, horizontal water-stop.
21. The method according to claim 17 further comprising: i) installing an enlarged end of a tension connector into the guideway track.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will now be described by way of example only, with reference to the following Figures. In this document like referenced numerals refer to like features and reference numerals are used for purposes of illustration of example embodiments and are not considered to be limiting.
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DETAILED DESCRIPTION OF THE INVENTION
(30) In the previous and following descriptions, diaphragm walls are referred to, for ease of reference, as a particularly suitable example of the application of the invention. Nevertheless, it is to be understood that various concrete embedded retaining walls such as diaphragm walls, slurry walls, contiguous pile walls, and secant pile walls and the like may also be constructed using the principles of the invention requiring a joint between two panels and the term diaphragm wall is to be understood to include such other walls and piles unless the context requires otherwise. Concrete is referred to throughout for clarity and simplicity, but it will be well understood that the invention applies to any flowable, hardenable material.
(31) Furthermore the previous and following descriptions refer to panels that are typically planar and rectangular in cross-section, having two generally planar, substantially parallel, wider, “side” faces and two generally planar, substantially parallel, narrower, “end” faces. However, it is to be understood the invention may be used with other shaped panels such as “panels” of circular or other (e.g. hexagonal) cross-sections such as piles. Whilst the apparatus and methods of the invention are particularly described herein in relation to “end” faces (also known as “end” walls) of generally rectangular concrete panels, it is to be understood that the apparatus and methods of the invention can be used in relation to “side” faces (also known as “side” walls) of a rectangular panel, “end” and/or “side” faces (also known as “end” and/or “side” walls) of a rectangular panel or indeed faces (also known as walls) of another shaped “panel” such as a circular “panel”. The term “panel” should be interpreted to include these various embodiments except where the context determines otherwise.
(32) The first panel and the second panel are typically rectangular in cross-section, although a bored pile of differing (typically circular or square) cross-section may be used as a ‘panel’ within the context of the invention. Typically a narrow soil column may be left in between the first panel 24 and the newly excavated trench 26 for forming a second panel.
(33) It will be understood by those skilled in the art that any dimensions, or any directions such as vertical or horizontal, referred to in this application are within expected construction tolerances and limits for building diaphragm walls and these terms should be construed with this in mind.
(34) In
(35)
(36) Milling machine 10 typically has spaced guides 34, typically four or more guides 34 are provided in laterally spaced pairs, each laterally spaced pair being spaced vertically from the next pair. The guides 34 are mounted on guide supports 36 to main body 12. Guide supports 36 may be hingedly connected via hinges 37 (see
(37) Guideway tube 32 is concreted into panel 24 adjacent end face 28. Guideway tube 32 is typically hollow and sealed at its base to prevent ingress of slurry or concrete until it is opened, in this invention by pushing out of closure panel 70 from elongate opening or slot 44, as will be described later. End face 28 is cut way by the action of the milling machine 10 to form a milled end face 30 of panel 24. The milling machine 10 prepares the milled end face 30 ready for a joint with a neighbouring panel which is poured later. Guides 34 (and guide supports 36) of milling machine 10 push out closure panel 70 and break any remaining concrete or soil in front of guideway tube 32, opening up slot 44. Alternatively, as will be described later, a stop end former may be used to form a shaped end of a first panel 24 containing a guideway tube 32 and, following removal of the stop end former, a ram, wedge or lance may be used to open guideway tube 32 by pushing or levering out the closure panel 70, breaking any remaining concrete or soil in front of guideway tube 32 and opening up slot 44.
(38) One or more guideway tubes may be provided. Indeed, end face 28 of first panel 24 may be provided with two laterally spaced guideway tubes 32 as shown in
(39)
(40) Referring briefly to
(41) Slurry (not shown) is displaced from a first trench (not labelled) by introducing concrete 46 into the bottom of the first trench. The guideway tube 32 is now concreted into first panel 24 adjacent end face 28.
(42) A second panel trench (not shown) is dug adjacent end face 28 of first concrete panel 24. The second trench is filled with slurry to prevent its collapse. Due to the depth of the trench, and the variation in verticality of both the end face 28 of the first panel 24 and the end of the second trench, a narrow soil column of varying width may be left adjacent the end face 28 of first concrete panel 24 and the end of second slurry filled trench. The width of the remaining soil column, if any, is probably less than 0.5 m, for example 100-300 mm.
(43) Milling machine 10, is used to cut along the length of the end face 28 and along the end of second trench so as to join these together. The guide(s) 34 are slotted into the guideway tube 32 and guide the position of the cutting zone of cutting wheel(s) 18 with respect to the end face 28 of first concrete panel 24. Furthermore, the guide(s) 34 are arranged with respect to the guideway tube 32 so the closure panel 70, which is preferably of a wedge-shaped cross-section, is pushed out and away from the guideway track 50 by the action of angled guide profiles 35 (where provided), opening up the guideway tube 32 along its length allowing ingress of slurry into guideway track 50. The closure panel 70 is preferably in short sections, so these fall away individually from the end face 28 to the bottom of the trench for later recovery.
(44) Alternatively, as will be explained later, if a stop end former is used, this is peeled off the end face of the first panel 24, prior to levering away closure panel 70 any remaining concrete in front of guideway tube 32 and opening up slot 44.
(45) Thus a pre-prepared, pre-defined elongate slot or opening 44 is opened up along the length of the guideway tube 32 about a portion of its periphery (in a direction perpendicular to its length) and along its length, in between the wings 60 of the guideway track 50 where these are provided. Furthermore, the peripheral wall of the guideway track 50 and the guide 34 are of co-operating sizes so that the guide 34 is retained in the guideway track during cutting e.g. milling. Thus, the guide 34 acts as an anchor in the guideway track resisting sideways movement of the milling machine 10 away from the end face 28.
(46) A prepared end face 30 of first concrete panel 24 is provided by the cutting action of milling machine 10 vertically along end face 28. This prepared end face 30 forms a clean, well defined, accurately positioned surface with which to form a joint with the neighbouring panel 26. Alternatively, or in addition, when a ram, wedge or lance is used to open the guideway tube 32 and remove any remaining concrete left e.g. after a stop end former is removed, the prepared end face will adopt the shape of the stop end former which has been peeled away.
(47) The internal volume of the guideway track is in fluid communication with the second panel trench so that when concrete for the second panel is poured (not shown) it fills the guideway track 50 concreted into the first panel thereby providing inter-engaging keying features between the neighbouring panels 24, 26 forming a construction joint. Should a strong shear key between first and second panels be required, milling wheels 18 of milling machine 10 can be set to cut a deeper, wider shear key recess 84 to one side of a guideway track. Where a stop end former is used, this may be used to form such a deeper, wider shear key recess 84 (see
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(49) The side wall 33 of guideway track 50 comprises a number of elongate shear key elements 54 protruding externally from it to resist lateral extraction from the concrete. The internal surface 52 of side wall 33 of guideway track 50 is provided with two opposing, inwardly protruding, elongate bearing panel elements 56 (here of generally triangular cross-section). Each bearing panel element 56 is provided with a first bearing face 58 at a preferred acute angle “α” with respect to a radius as shown more clearly in
(50) Referring again to
(51) Closure panel 70 typically has a front panel 74 which is preferably planer for simplicity and also preferably comprises an angled side wall 78 which co-operates with front panel 74 and rear panel 72 to provide a generally wedge-shaped cross-section symmetrical about a central line of symmetry. Thus, closure panel 70 has a generally wedge shaped cross-section which co-operates with the generally wedge-shaped cross-section of the extended elongate slot 144 between the angled wings 60 of guideway track 50. These wedge shaped cross-sections are well-defined in shape and position with respect to one another, so that, when the closure panel 70 is removed (e.g. by the action of guide 34 or a ram, lance or wedge) the remaining angled wings 60 of the guideway track provide well formed “rails” and are in well-defined positions (although their precise positions may vary).
(52) As can be seen in
(53) The ring-shaped structure provided by side wall 33 of guideway track 50 and rear panel 72 of closure panel 70 may be alternative shapes such as curved, parabolic, oval, square, rectangular, triangular etc. However, it is preferred that at least the rear panel 72 of closure panel 70 is curved e.g. circular, rather than planer, to better resist compression forces upon guideway tube 32 when embedded in slurry or concrete. Preferably, the cross-section of guideway track 50 and rear panel 72 are both curved and, more preferably, circular and of the same radius.
(54) Fastener(s) 80 of low mechanical strength (such as tacking pins, adhesive and the like) are conveniently provided between the distal end 62 of wing 60 and side extension(s) 79 in a suitable distribution and/or number to hold closure panel 70 in position on guideway track 50 when there are no or insufficient compression forces from surrounding liquid to hold this in place (e.g. during manufacture and transport). Typically, guideway tube 32 is filled with slurry and it is lowered into a trench, so the fastener 80 must be of sufficient strength to resist any lateral forces from disparity between the levels of slurry inside and outside the guideway tube e.g. during installation.
(55) Guideway track 50 is preferably made from glass fibre reinforced plastic (GFRP). Guideway track 50 may be pull-truded with requisite glass fibres in place as would be understood by those skilled in the art. These fibres may be longitudinal i.e. along the length of the guideway track 50, and may also be transverse i.e. perpendicular to the longitudinal dimension of the guideway track 50. Indeed, fibre in the form of mesh may be used within guideway track 50. In this way guideway track 50 may have mechanical strength of around 300 MPa or over in a longitudinal direction and around 150-200 MPa in the transverse direction. Closure panel 70 may also be made from GFRP, although it has no need of particular strength and may be made of plastic or other sacrificial material. Where this is made of GFRP there is no need for transverse strength to be provided and so closure panel 70 may simply be pull-truded with longitudinal fibres. Closure panel 70 is a sacrificial element as it is pushed out from its position closing guideway track 50, e.g. by guide 34 during descent of mill 10, or during descent of a ram, lance or wedge. Preferably closure panel 70 is recovered from the second trench before concreting e.g. with a grab.
(56) Indeed, closure panel 70, when in place along the guideway track 50, is continuous in a longitudinal direction (vertical when in place in a trench) providing an elongate guideway tube 32. However, closure panel 70 may be formed in individual sections, each tacked by one or more frangible fasteners 80 one after the other along, in between, continuous angled wings 60. Preferably, closure panel 70 is provided in multiple elongate sections of around 0.5 m, 1 m, 1.5 m, or 2 m in length. Between these closure panel sections, a seal 71 such as a rubber gasket, paper gasket, glue or the like, may be provided (see
(57) In
(58) An end face 28 of concrete panel 24 is shown. A prepared end face 30 following milling is also shown. Alternatively, a prepared end face may be provided by peeling off a stop end former (not shown). There may be some variation in the depth of the milled cut behind the original end face 28 and a certain amount of concrete (and soil) may remain in front of closure panel 70. This can be broken by guide(s) 34 and guide supports 36 and, in particular, angled guide profile(s) 35 at the lowermost ends of guides 34 (or indeed by a ram, lance or wedge, optionally a vibrating ram, lance or wedge). The angled guide profiles 35 assist in the locating of, and passage through of, guide(s) 34 in guideway tube 32. During descent of mill 10, the guide(s) (or ram, lance or wedge), and angled guide profile(s) 35, where provided, push out wedge-shaped closure panel 70 (or closure panel sections—not shown) from guideway track 50 (and any remaining concrete in front of it) to open volume V1 to the ingress of first bentonite slurry and, later, concrete.
(59) If closure panel 70 is provided in individual closure panel sections (not shown), as guide 34 (or a ram, lance or wedge) travels down guideway tube 50, angled guide profile(s) 35 engage each individual closure panel sections 70 one at a time, and push these laterally outwards individually away from guideway track 50, breaking fastener(s) 80 as the guide progresses. Each individual closure panel 70 is released from its position, lightly attached to guideway track 50, one (say 1 m) section at a time, and these section(s) fall to the bottom of the second trench for later recovery if required. The individual closure panel sections 70 may be frangibly connected to each other along the guideway track 50, or not, or a continuous closure panel 70 may be used. However, in either case, preferably closure panel 70 is made of sacrificial materials such as plastic or GFRP with just a few fibres.
(60) Inwardly protruding bearing panel elements 56 have (preferably two opposing) first bearing faces 58 which may be used for engaging corresponding bearing surfaces on guide 34 (not shown). Alternatively, or in addition, as shown in
(61) Referring to
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(63) Closure panel side walls 78 have a recess 76 terminating at front wall panel side extensions 79, and optional front protrusions 81 (to facilitate ease of handling). When closure panel 70 is located within the extended elongate opening 144 between angled wings 60 it is prevented from passing further inwards both by second bearing surfaces 68B acting on first bearing surfaces 68A, by width W2 of front panel 74 and by optional front panel side extensions 79. Furthermore, recesses 76 ensure that bearing surfaces 68B stand proud of side walls 78 facilitating engagement with co-operating bearing surfaces 68A of angled side walls 60. Outer width W2 of front panel 74 is greater than inner width W1 of slot 44.
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(68) Several preferred versions of water-stops 100A, 100B, 100C, 100D and water-stop locator members in the form of elongate carriage members 101A, 101B, 101C, 101D are shown in
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(70) In
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(72) The edges of slot 44 and, in particular, the angled walls 60 of guideway track 50 provide very precise positioning of both closure panel 70 and any later water-stops that are installed in relation to the guideway track. The position of the edges of slot 44, extended slot 144 and the angled walls 60 are precisely known or can be determined (using an inclinometer), allowing intersection with additional water-stop features (as described) in
(73) GFRP is used for guideway track 50 and is typically pull-truded, in other words, extruded by pulling with fibres in a longitudinal direction such that it has similar tensile strength to steel in the longitudinal direction. The addition of transverse fibres, for example in the form of a mesh of both longitudinal and transverse fibres facilitates compression strength, resisting compression from slurry and concrete and tension strength to resist lateral extraction forces from the action of the milling machine 10 on the guideway track via bearing surfaces 58 and later, if required, tension connections such as using tension bars 150.
(74) In use following the passage of milling machine 10, teeth 38 typically leave a variation in the depth of features over the surface of around 10 mm and a variation in the distance from the outermost surface of the front of the closure panel 70 of around 15 mm±5 mm. In use, following the removal of a stop end former, a depth of concrete of around 20 mm to 200 mm may be left in front of the outer surface of closure panel 70. Typical diameters of the guideway tube are between 100 and 300 mm and, more typically, around 1500 or 160 mm and around 250 mm. Typical lateral separations for a pair of guideway tubes embedded in an end face are around 600-800 mm, more typically around 680 mm, and a typical width of a concrete panel may be 800-1500 mm, more typically around 1000-1200 mm. Typical thickness of the guideway tube walls may be between 3-8 mm and, more typically around 4, 5, or 6 mm.
(75) Where guideway track 50 is to be used as a tension connection between adjacent concrete panels, its thickness may be increased to provide additional lateral strength when under tension. For example, the wall thickness of the diaphragm tube may be 10, 12, or 14 mm. The shear key features 54 may also be increased in size and height above the outermost surface of guideway track 50.
(76) Using GFRP is more expensive than other materials such as plastic but it provides both longitudinal and horizontal or, rather, lateral strength, which is required so this is preferred option although other materials may be used. However, closure panel 70 may be made of lower cost material as this is a sacrificial element. It should be remembered that closure panel 70 may be made in individual sections of, say, 1 m in length (along the guideway tube). Alternatively, closure panel 70 may be made in a continuous structure, optionally with transverse lines of weakness extending laterally across so that as the guide 34, with angled profiles 35, travels in the guideway track, closure panel 70 (or individual closure panel sections) is/are pushed out and, during this action, breaks apart into predetermined lengths of, say, around 1 m. The closure panel may be manufactured as a continuous element, (with or without transverse lines of weakness) and, used in this format or may be cut into individual lengths of e.g. 1 m. The provision of angled wings 60 and a push-out, preferably frangible, closure panel 70, ensures that, once closure panel 70 is removed, the remaining angled wing(s) 60 of guideway track 50 are of a well-defined shape and position. This means that guideway track 50 can indeed be used as “track(s)” or “rail(s)” along which further elements may be moved (e.g. slid) and/or accurately positioned. This facilitates the introduction and accurate placement of, for example, water-stops and delivery systems for water-stops such as one and two-sided water-stop locator members as described elsewhere herein. Indeed, once a water-stop, which is continuous, has been placed along the continuous free distal end of one or more angled wings 60, then the position of that water-stop is typically very well known or can be accurately determined. Even should the verticality of the guideway track vary along end face 28 of the concrete wall panel, the verticality variation can be mapped using an inclinometer. Thus, when viewed from above, the x-y position of the water-stop 100 can be accurately known and, as shown in
(77) Indeed, where a delivery vehicle 110 such as a bogey is provided with a spring-loaded push member 116, such as a wheel, pressing against the inner surface of angled wing 60, a second push member or wheel (not shown) may be provided for carrying out the same action on the opposing angled wing 60, for example, above or below the first wheel. On the way down, the vehicle pushes and fixes the water-stop locator member(s) 101, 101A to D, 102 (e.g. continuous plastic extrusions) onto the angled wing 60. The water-stop locator member(s) 101A to D, 102 typically carry a water-stop 100 fixed to it which is now fixedly and accurately located in a known position with respect to the angled wing(s) 60.
(78) The rear panel 72 of the closure panel 70 preferably has a geometry that resists compression. Typically this is a curve such as a parabola. More preferably this is of circular cross-section.
(79) The present invention differs from apparatus and methods that use removable shuttering because a guideway tube of width narrower than the width of the concrete panel is deliberately embedded and remains within the concrete during the casting of both the first and second panels. Indeed, where GFRP is used this is particularly advantageous as it can be made of similar strength and durability as concrete so does not represent a weak point in the wall even though it is left in place.
(80) The closure panel 70 may be any suitable shape such as a wedge shape but it preferably includes a hollow section for lightness and, more preferably, includes elongate recesses 76 along outwardly facing surfaces opposite elongate angled wings 60. This facilitates accurate positioning of both the rear panel 72 and co-operating bearing surfaces 68A and 68B and the front panel 74 and recessed corner 77 on exposed corner surfaces 64, 65.
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(83) Whilst the invention is particularly suitable for use with a milling machine (e.g. as shown in
(84) Once the reinforcement cage (and any tension connector(s)) are at a desired depth, then next, the second trench is filled with concrete which encompasses the reinforcement cage and the tension connectors and the enlarged end(s) of tension connector(s) in the now open guideway track 50. As shown in
(85) Turning now to
(86) On the outer side of front distal edge 162B an elongate (in cross-section short) laterally extending side wall 163 is provided. This is mirrored on both elongate wings 60. Each laterally extending side wall 163 has a front facing elongate flat contact surface 164A which cooperates with a corresponding rearwardly facing elongate flat contact surface 164B of closure panel 70.
(87) Closure panel 70 has two elongate side extensions 179, each with a corner recess element 177 sized and shaped to cooperate with and encompass front distal edge(s) 162B. Here corner recess element 177 is semi-circular in cross section. Opposing elongate flat contact surfaces 164A, 164B provide a close fit against each other so that concrete is substantially prevented from traversing the path between these surfaces to front distal end 162B and corresponding corner recess 177. The two side extensions 179 of closure panel 70 assist in holding the closure panel 70 to guideway track 50. When the closure panel 70 is removed, the front facing elongate flat contact surface and front distal edge(s) 162B are exposed and typically remain substantially free from concrete facilitating their use as rails of well-defined position along which water-stop locator elements may be slid.
(88) A water-stop locator member here in the form of an elongate water-stop carrier member 201 is shown in
(89) Water-stop carrier member 201 comprises near a front portion an outwardly facing elongate shaped recess member 208C for receiving and retaining a water-stop member here hydrophilic rope 100. The rope 100 may be glued, friction fitted or otherwise affixed within recess member 208C. It can be seen that the positioning of elongate recess member 208C facilitates accurate positioning of rope 100 on wings 60 near front distal edge(s) 162B.
(90) One and typically two opposing elongate crack inducer members 208D are provided extending inwardly, preferably generally or substantially parallel to the end face of a concrete panel. These crack inducer members 208D facilitate formation of a crack along a plane between their elongate (in use vertical) free distal edges (not labelled). Typically, these each depend from an inwardly facing wall of shaped recess member 208C and extend inwardly towards one another. Thus, upon drying of the concrete of the second panel, any cracking is preferentially induced along and across this plane i.e. next to (in use) vertical hydrophilic rope 100 where the water-stop for the diaphragm wall is located.
(91) The present invention differs from apparatus and methods of WO2013/0079868 COUPLAND because the guideway tube of the present invention has a well-defined opening or slot 44, and a well-defined co-operating closure panel 70 for closing slot 44, until the appropriate stage. Once the closure panel 70 is removed (either as a continuous piece, in broken pieces, or in well-defined closure panel sections), the exposed slot 44, 144 is well-defined in width and shape, providing the opportunity to use edges of slot 44, or preferably wings 60 where provided, of the guideway track as rail(s) for locating water-stops thereon.
(92) Variations on the enclosed embodiments can be envisaged by those skilled in the art from the disclosure herein, and all such embodiments are intended to form part the invention.