Mixer assembly group for a turbofan engine
10995698 · 2021-05-04
Assignee
Inventors
Cpc classification
F02K1/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/6033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/964
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/501
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02K1/386
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02K1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mixer assembly group for a turbofan engine, having a primary flow channel extending along a central axis of the turbofan engine and a secondary flow channel. The mixer assembly group includes a mixer for guiding a first fluid flow from the primary flow channel and a second fluid flow from the secondary flow channel in the direction of an exhaust of the turbofan engine, as well as for intermixing the first and second fluid flows, and a connection appliance, which has at least one connection component that is fixated at the mixer and by means of which the mixer assembly group is to be fixated at two different first and second engine components of the turbofan engine, with are subject to operating temperatures of different heights during operation of the turbofan engine.
Claims
1. A mixer assembly group for a turbofan engine comprising: a primary flow channel extending along a central axis of the turbofan engine; a secondary flow channel; a first engine component; a second engine component with a different operation temperature than the first engine component during operation of the turbofan engine; and a mixer for guiding a first fluid flow from the primary flow channel and a second fluid flow from the secondary flow channel in a direction of an exhaust of the turbofan engine, as well as for intermixing the first fluid flow and the second fluid flow; a connection appliance by which the mixer is connected to the first engine component and the second engine component, wherein the connection appliance includes: a V-shaped connector with a first leg, a second leg, and a base that connects the first leg and the second leg, wherein the base is attached to the mixer at a first attachment location and wherein the first leg is attached to the first engine component at a second attachment location for attaching the mixer to the first engine component; a second connector, wherein the second leg of the V-shaped connector is attached only to the second connector with respect to the first engine component, the second engine component, and the second connector; and wherein the second connector is attached at a third attachment location for attaching the mixer to the second engine component; wherein the first attachment location, the second attachment location and the third attachment location are axially offset with respect to one another regarding the central axis of the turbofan engine; wherein the mixer is supported in a radially displaceable manner relative to the first engine component as well as relative to the second engine component with respect to the central axis of the turbofan engine via the V-shaped connector when the mixer is attached to the first engine component at the second attachment location and to the second engine component at the third attachment location; wherein the first leg is attached only to the first engine component with respect to the first engine component, the second engine component, and the second connector at the second attachment location; and wherein the second connector is shaped as a ring.
2. The mixer assembly group according to claim 1, wherein, via the V-shaped connector, the mixer is elastically supported in the radially displaceable manner with respect to the central axis of the turbofan engine.
3. The mixer assembly group according to claim 1, wherein the first attachment location is radially offset with respect to at least one chosen from the second attachment location and the third attachment location with respect to the central axis.
4. The mixer assembly group according to claim 1, wherein the mixer includes at least one chosen from: a blossom-shaped or meander-shaped contour; and guide elements of different axial lengths for guiding the first fluid flow and the second fluid flow.
5. The mixer assembly group according to claim 1, wherein the mixer is at least partially manufactured from a fiber reinforced composite.
6. The mixer assembly group according to claim 5, wherein the mixer is manufactured from a ceramic matrix composite.
7. The mixer assembly group according to claim 1, wherein the second connector extends across the V-shaped connector which is attached to the mixer at the first attachment location.
8. The mixer assembly group according to claim 1, wherein an axial minimum distance of the mixer to the second engine component is predetermined through the V-shaped connector and the second connector, so that a gap is defined between the mixer and the second engine component.
9. The mixer assembly group according to claim 8, wherein the gap is a ring-shaped gap.
10. The mixer assembly group according to claim 8, and further comprising at least one distance piece for connecting the mixer to the second engine component, to hold the mixer at the axial minimum distance to the second engine component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The attached Figures illustrate possible embodiment variants of the solution according to the invention by way of example.
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DETAILED DESCRIPTION
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(23) The air that is conveyed via the compressor V into the primary flow channel enters a combustion chamber section BK of the core engine, in which the driving energy for driving the turbine TT is generated. For this purpose, the turbine TT has a high-pressure turbine 13, a medium-pressure turbine 14, and a low-pressure turbine 15. Through the energy released during combustion, the turbine TT drives the rotor shaft S and thus the fan F to generate the required thrust by means of the air that is conveyed into the bypass channel B. The air from the bypass channel B as well as the exhaust from the primary flow channel of the core engine are discharged via an exhaust A at the end of the engine T. Here, the exhaust A usually has a thrust nozzle with a centrally arranged outlet cone C.
(24) In particular for the purpose of noise reduction, a mixer 20 is provided in the area of the exhaust A as part of an mixer assembly group 2. A first fluid flow f1 from the primary flow channel that is discharged form the core engine behind the low-pressure turbine 15 and a second fluid flow f2 from the bypass channel B are intermixed by this mixer assembly group 2 and its mixer 20. For this purpose, parts of the first (primary) fluid flow f1 from the core engine are alternatingly guided outwards and the second (secondary) fluid flow f2 from the bypass channel B is guided inwards via a blossom-shaped or meander-shaped contour of the mixer 20. In this manner, segments of hot and cold flow zones are created, and an intermixing of the two fluid flows f1 and f2 is achieved. Due to turbulences occurring during intermixing, low-frequency noise is reduced and high-frequency noise is amplified, so that the audible nose range is reduced as a result.
(25) In the present case, the mixer 20 is preferably manufactured from a fiber reinforced composite, in particular a ceramic matrix composite, and, in the embodiment variant of
(26) The connection of the mixer assembly group 2 is realized in the area of an interface 21 at the engine components of the core engine. In practice, this entails considerable difficulties. Suitable for effectively guiding the fluid flows f1 and f2 from the primary flow channel and the bypass channel B is for example a connection of the mixer assembly group 2 to a first engine component associated with the bypass channel B as well as to a second engine component associated with the primary flow channel. For example, a first engine component is formed by a casing component 5 of the core engine in the area of the low-pressure turbine 15 which forms a radially inner wall of the bypass channel B or is located adjacent to the same (c.f.
(27) However, during operation of the turbofan engine T, the two engine components that are associated, on the one hand, with the primary flow channel and, on the one hand, with the bypass channel B and at which the mixer assembly group 2 is to be fixated, are subject to different operating temperatures. So it is not uncommon that the second engine component, past which the first hot fluid flow f1 of the primary flow channel is guided, is heated up more than the other first engine component, past which the second fluid flow f2 of the bypass channel B is guided, by more than at least 400 to 500° C. As a result, differently strong thermal expansions and comparatively great temperature gradients occur in the area of the interface 21 of the mixer assembly group 2, putting considerable strain on the different component connections.
(28) The solution according to the invention aims at providing a solution in this respect, with different embodiment variants being illustrated in the attached
(29) In each of the shown embodiment variants of
(30) For example, in the embodiment variant of
(31) For fixation at the two engine components 5 and 6, on the one hand, and at a connection area 201 at the outer circumference of the mixer 20, on the other hand, the connecting ring 3 forms multiple attachment sections 33, 31 and 30 that are configured integrally thereat.
(32) At that, multiple first attachment sections 30 for the fixation at the mixer 20 are formed at the connecting ring 3 by respectively cut free fastening clips 30 with a V-shaped contour. Each of these fastening clips 30, which are arranged next to each other along the circumference of the connecting ring 3, has two connecting legs 300 and 301 that extend at an angle to each other and are connected at a common base for forming the V-shaped contour. The base is respectively an integral component of a rear edge of the connecting ring 3 that is facing towards the exhaust A in the mounted state of the mixer assembly group 2. Each pair of connecting legs 300 and 3001 of a fastening clip 30 is supported in an elastically displaceable manner at the respective base, and thus at the circumferentially extending rear edge of the connecting ring 3. Each connecting leg 300, 301 is fixated at the connection area 201 of the mixer 20 at a respective free end. Thus, at their free ends, each connecting leg 300 and 301 forms a first attachment location 300a or 301a for the fixation at the mixer 20. Here, respectively one attachment element 7.2 in the form of a rivet is provided for the fixation at the connection area 201 of the mixer 20, for example.
(33) As can in particular be seen in the cross-sectional view of
(34) At an edge that is facing away from the exhaust A and thus represents a front edge, the connecting ring 3 also forms a circumferentially extending third attachment section in the form of a mounting flange 31. This mounting flange 31 is provided for fixating the mixer assembly group 2 at the support component 6, namely at its connecting flange 60. The mounting flange 31 of the connecting ring 3 thus defines multiple third attachment locations 310 which are arranged next to each other along the circumference of the connecting ring 3, and at which the mixer assembly group 2 is fixated at the support component 6.
(35) In a state where the mixer assembly group 2 it is mounted at the two engine components 5 and 6 according to the intended use, the first attachment locations 300a, 301a, the second attachment locations 33a, and the third attachment locations 310a for connecting the connecting ring 3 to the mixer 20, the casing component 5, and the support component 6 are arranged in a manner axially offset with respect to one another regarding the central axis M. All first attachment locations 300a, 301a, at which the fastening clips 30 are connected to the mixer 20, are located between the second and third attachment locations 33a and 310, at which the connecting ring 3 is fixated at the casing component 5, on the one hand, and at the support component 6, on the other. Also, the first, second and third attachment locations 300a, 301a; 33a and 310 are respectively arranged with at least a small radial offset with respect to each other. Through a thus realized rigid connection of the connecting ring 3 to the casing component 5, on the one hand, and the support component 6, on the other, the mixer 20 of the mixer assembly group 2 is mounted in a comparatively rigid manner with respect to an axial direction relative to the engine components 5 and 6. At the same time, through the individual fastening clips 30 that are fixated at the circumference of the mixer 20 and respectively represent an integral component of the connecting ring 3, the mixer 20 is supported at the engine components 5 in an elastically displaceable manner. In this way, it is ensured that the mixer 20 can be sufficiently radially displaced during operation of the turbofan engine T with respect to the two engine components 5 and 6 so as to compensate thermal expansions of different degrees. Thus, the casing component 5 is exposed to considerably lower operating temperatures during operation of the turbofan engine T than the support component 6, past which the hot fluid flow from the low-pressure turbine is directly guided, or than the mixer 20, which is also passed at its inner side by the hot fluid from the primary flow channel, where the latter is also deflected.
(36) As can be seen from the top view of
(37) In contrast, in the exemplary embodiment of
(38) However, what remains substantially identical in this embodiment variant, is a comparatively great force transmission [path] between the first attachment locations 300a and 301a, at which a fixation at the mixer 20 is respectively realized, and flange-side third attachment locations 310 and 311 for fixation at the hot support component 6, as it is provided via the connecting ring 3 with its integrally formed fastening clips 30. The corresponding force transmission paths are illustrated by way of example in the enlarged rendering of
(39) In addition to a first connection part in the form of a connecting ring 3, in the embodiment variants of the attached
(40) In the shown exemplary embodiments of
(41) Through the V-shape, a fastening bracket 4 can be respectively formed with comparatively thin-walls (c.f. for example
(42) A first embodiment variant with a connecting ring 3 and multiple fastening brackets 4 that are separate of the same is shown
(43) Thus, at each fastening bracket 4, an attachment location 42a is provided at an attachment section 42 for connecting to the connecting ring 3 and the casing component 5. Further, the two connecting legs 40, 41 of a [fastening bracket] 4 define first attachment locations 40a and 41a which are arranged at a distance to one another along a circumferential direction U and at which the respective fastening brackets 4 are fixated at the mixer 20. At that, each of the connecting legs 40, 41 of a fastening bracket 4 extends from the attachment location 42a for the connection to the connecting ring 3 and the casing component 5 counter to the flow direction of the fluid flows f1, f2 and away from the exhaust A in the direction of a frontal face side of the mixer 20 that is facing towards the support component 6. Here, each of the connecting legs 40, 41 bridges—in the direction of the respective attachment location 40a or 40b at which the respective connecting leg 40, 41 is fixated at the mixer 20—a radial distance between the inner side of the end section of the casing component 5 that protrudes beyond the connection area 201 of the mixer 20 and the connection area 201 at a front end of the outer shell surface of the mixer 20. In a cross-sectional view generated in parallel to the central axis e (e.g. according to
(44) Through the extension of the connecting leg 40, 41, starting from the attachment section 42 in the direction of the support component 6, the first attachment locations 40a and 41a, at which a respective fastening bracket 4 is fixated at the mixer 20, are arranged not only in an axially offset manner with respect to the second and third attachment locations 33a and 310, at which the connecting ring 3 is fixated to the two engine components 5 and 6. Rather, the first attachment locations 40a and 41a are also arranged between the second and third attachment locations 33a and 310 in the axial direction. In this way, the connecting ring 3 can almost completely cover the retaining brackets 4 that are arranged next to each other along the circumference, and the entire connection device 3, 4 has a very compact construction.
(45) In the embodiment variant of
(46) Further, it is provided in the embodiment variant of
(47) In the embodiment variant of
(48) Further, in the embodiment variant of
(49) The separate, V-shaped fastening brackets 4 that are also provided in this embodiment variant and that are arranged along the circumference of the mixer 20 and fixated at the same extend respectively downstream of the connecting ring 3. In the present case, each fastening bracket 4 is fixated via its two connecting legs 40 and 41 at respectively one attachment location 40a or 41a at the second middle section 34b of the connecting ring 3. Via the base that connects both connecting legs 40 and 41 and that serves as an attachment section 42, each fastening bracket 4 is further fixated at the outer shell surface of the mixer 20. Accordingly, here each fastening bracket 4 is not fixated at the casing component 5 directly through an attachment element 7.1, but rather at the connecting ring 3 through respectively two additional attachment elements 7.4, which may for example also be present in the form of a threaded bolt, respectively. The first attachment locations 42a for the fixation of a fastening bracket 4 at the mixer 20 are thus defined by the attachment locations 42a at the base 42 of each fastening bracket 4, which are also arranged so as to be respectively axially offset in the direction of the exhaust A with respect to the second and third attachment locations 33a and 310 for the fixation of the connecting ring 3 at the two engine components 5 and 6. However, as for the axial direction, the second attachment locations 33a, at which a connection of the mixer assembly group 2 to the casing component 5 is realized, lie between the first attachment locations 42a and the third attachment locations 310 here.
(50) What is chosen in the embodiment variant of
(51) However, in contrast to the embodiment variant of
(52) Of course, instead of providing a single continuous connecting ring 3, it is also possible—in contrast to the exemplary embodiments of
PARTS LIST
(53) 11 low-pressure compressor 12 high-pressure compressor 13 high-pressure turbine 14 medium-pressure turbine 15 low-pressure turbine 2 mixer assembly group 20 mixer 200 guide element 201 connection area 21 interface 3 connecting ring (connection component) 30 fastening clip (attachment section for the mixer) 300, 301 connecting leg 300a, 301a attachment location 31 mounting flange (attachment section for the connecting flange) 310, 311 flange-side attachment location 32a, 32b, 32c recess 33 base/attachment section (for the casing component) 33a attachment location 34a, 34b middle section 4 fastening bracket (additional connection component) 40, 41 connecting leg 40a, 41a attachment location 40b, 41b curvature 42 base/attachment section (for the casing component or mixer) 42a attachment location 5 casing component 6 support component 60 connecting flange 7.1-7.4 attachment element 8 annular gap 9 spacer ring (distance piece) A exhaust B bypass channel BK combustion chamber section C outlet cone E inlet/intake F fan f1, f2 fluid flow FC fan housing L guide vane assembly group M central axis/rotational axis R entry direction S rotor shaft T turbofan engine TT turbine U circumferential direction V compressor