Seal fin, seal structure, and turbo machine
10982719 · 2021-04-20
Assignee
Inventors
- Toyoharu Nishikawa (Tokyo, JP)
- Yoshihiro Kuwamura (Tokyo, JP)
- Hiroharu Oyama (Yokohama, JP)
- Katsuhisa Hamada (Yokohama, JP)
- Hideaki Sugishita (Tokyo, JP)
Cpc classification
F01D11/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/447
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/4472
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/447
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There are provided a seal fin, a seal structure, and a turbo machine that can achieve a high leak-suppressing effect and can reduce leak loss of the turbo machine. The disclosure suppresses leak of a fluid from a gap between a first structure being in a static state and a second structure rotating around an axis line and is formed on the first structure so as to extend toward the second structure while keeping a clearance between a tip face thereof on an extending direction and the second structure. The first structure and the second structure face each other in a radius direction with the gap inbetween. A plurality of hollows opening at a tip on the extending direction are arranged along a circumference direction in parallel with each other on a front face facing an upstream side of a flow direction of the fluid.
Claims
1. A seal fin that suppresses leak of a fluid from a gap between a first structure being in a static state and a second structure rotating around an axis line and that is formed on the first structure so as to extend in a radius direction toward the second structure while keeping a clearance between a tip face thereof on an extending direction and the second structure, the first structure and the second structure facing each other in the radius direction with the gap in between, the seal fin comprising: a plurality of hollows opening at an inner radial edge along a circumference direction in parallel with each other on a front face facing an upstream side of a flow direction of the fluid, wherein the hollows are formed into a curved shape following along the circumference direction as approaching the inner radial edge of the seal fin.
2. A seal fin that suppresses leak of a fluid from a gap between a first structure being in a static state and a second structure rotating around an axis line and that is formed on the first structure so as to extend in a radius direction toward the second structure while keeping a clearance between a tip face thereof on an extending direction and the second structure, the first structure and the second structure facing each other in the radius direction with the gap inbetween, the seal fin comprising: a plurality of hollows opening at an inner radial edge on the extending direction and being arranged along a circumference direction in parallel with each other on a front face facing an upstream side of a flow direction of the fluid, wherein the hollows are formed so as to be inclined with respect to the radius direction.
3. The seal fin according to claim 2, wherein the hollows are inclined toward a downstream side of a rotating direction of the second structure as approaching the inner radial edge.
4. The seal fin according to claim 1, wherein the hollows have a transversal section perpendicular to a flow direction of the fluid flowing in the hollows, the transversal section being formed into a tapered shape that narrows as approaching the inner radial edge.
5. The seal fin according to claim 1, wherein: a thickness dimension of the seal fin along the axis line at a portion not having the hollows is regarded as a standard dimension; a depth dimension of the hollows along the axis line is set to be 0.8 times the standard dimension or less; a dimension of the hollows along a width-direction at an edge on an outer side of the radius direction is set to be 10 times the standard dimension or less, the width-direction being orthogonal to the radius direction; a height dimension of the hollows along the radius direction is set to be 20 times the standard dimension or less; and a distance between the hollows adjacent to each other in the circumference direction is set to be 100 times the standard dimension or less.
6. A seal structure that suppresses leak of a fluid from a gap between a first structure being in a static state and a second structure rotating around an axis line, the first structure and the second structure facing each other in a radius direction with the gap inbetween, the seal structure comprising: the seal fin being defined in claim 1 and being formed on the first structure so as to extend toward the second structure while keeping a clearance between a tip face thereof on an extending direction and the second structure.
7. A turbo machine comprising the seal structure defined in claim 6.
8. The seal fin according to claim 1, wherein the hollows have a transversal section perpendicular to a flow direction of the fluid flowing in the hollows, the transversal section being formed into a tapered shape that narrows as approaching the inner radial edge.
9. The seal fin according to claim 2, wherein the hollows have a transversal section perpendicular to a flow direction of the fluid flowing in the hollows, the transversal section being formed into a tapered shape that narrows as approaching the inner radial edge.
10. The seal fin according to claim 3, wherein the hollows have a transversal section perpendicular to a flow direction of the fluid flowing in the hollows, the transversal section being formed into a tapered shape that narrows as approaching the inner radial edge.
11. The seal fin according to claim 2, wherein: a thickness dimension of the seal fin along the axis line at a portion not having the hollows is regarded as a standard dimension; a depth dimension of the hollows along the axis line is set to be 0.8 times the standard dimension or less; a dimension of the hollows along a width-direction at an edge on an outer side of the radius direction is set to be 10 times the standard dimension or less, the width-direction being orthogonal to the radius direction; a height dimension of the hollows along the radius direction is set to be 20 times the standard dimension or less; and a distance between the hollows adjacent to each other in the circumference direction is set to be 100 times the standard dimension or less.
12. A seal structure that suppresses leak of a fluid from a gap between a first structure being in a static state and a second structure rotating around an axis line, the first structure and the second structure facing each other in a radius direction with the gap inbetween, the seal structure comprising: the seal fin being defined in claim 2 and being formed on the first structure so as to extend toward the second structure while keeping a clearance between a tip face thereof on an extending direction and the second structure.
13. A turbo machine comprising the seal structure defined in claim 12.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
EMBODIMENTS TO CARRY OUT INVENTION
(7) Hereinafter, description will now be made in relation to an embodiment of the present invention with reference to the accompanying drawings.
(8) In the present invention, the description is made in relation to an example that applies the seal fin, the seal structure, and the turbo machine of the present invention to a steam turbine.
(9) The following embodiments are exemplary and do not intend to exclude various modification and application of technique not explicitly described in the following embodiments. The structures of the embodiments can be modified without departing from the scope of the embodiments, can be selected and omitted if required, and can be appropriately combined.
(10) In the following description, the terms “upstream” and “downstream” respectively mean the upstream and the downstream with respect to the flow of steam S in the steam turbine unless otherwise specified. In other words, the left side in
(11) In the description, the direction toward the axis line CL of the steam turbine is regarded as the inner circumference side or inside, and the opposite side, the direction departing from the axis line CL is regarded as the outer circumference side or outside.
(12) The circumference direction in the present invention includes, on the assumption that the rotating direction of a rotating shaft 30 to be detailed below is a forward direction, both the forward direction and the reverse direction.
(13) 1. Overall Configuration of Steam Turbine
(14) As illustrated in
(15) The casing 10 is immobile while the rotating vanes 50 rotate around the axis line CL. This means that the casing 10 and the rotating vanes 50 (including a shroud 51 to be detailed below) rotate relative to each other.
(16) The steam (fluid) S is introduced from a main inlet 21 formed on the casing 10 via a steam supplying pipe 20 connected to a non-illustrated steam providing source and is exhausted from a steam exhausting pipe 22 connected to the downstream side of the steam turbine.
(17) The inner space of the casing 10 is airtightly sealed and serves as the flow path of the steam S. On the inner wall of the casing 10, partition-plate outer rings 11 each in a form of a ring through which the rotating shaft 30 is placed are rigidly fixed.
(18) The bearing 70 includes a journal bearing device 71 and thrust bearing devices 72 and rotatably supports the rotating shaft 30.
(19) A large number of stationary vanes 40 each extend toward the inner circumference from the casing 10, are radially arranged around the rotating shaft 30 to constitute a circular stationary vane group, and are each retained by the partition-plate outer ring 11 described above.
(20) Multiple circular stationary vane groups each including multiple stationary vanes 40 are arranged along the axis direction A of the rotating shaft 30 (hereinafter, simply referred to as the axis direction) at intervals. Each circular stationary vane group converts the pressure energy of the steam S into the velocity energy and lets the steam S having increased velocity energy flow into the rotating vanes 50 adjacent to the circular stationary vane group on the downstream side.
(21) The rotating vanes 50 are rigidly installed on the outer circumference of the shaft main body 31 of the rotating shaft 30. A large number of rotating vanes 50 are radially arranged downstream of each circular stationary vane group to constitute a circular rotating vane group.
(22) A pair of a circular stationary vane group and a circular rotating vane group is regarded as a single stage. In the rotating vane group of the last stage, the tips of the rotating vanes 50 neighboring in the circumference direction of the rotating shaft 30 (hereinafter, simply referred to as the circumference direction) are coupled to each other by a ring-form shroud (second structure) 51. Alternatively, the shroud 51 may be applied to another rotating group(s) and/or a stationary vane group(s) in addition to the rotatable vane group of the last stage.
(23) 2. Seal Structure
(24) 2-1. Overall Configuration of the Seal Structure
(25) As illustrated in
(26) Steam MS composing the most part of the steam A flows into the rotating vanes 50 and the energy of the steam MS is converted into rotational energy, which consequently rotates the rotating shaft 30. In contrast, steam (hereinafter leak steam) SL composing part (e.g., several percent) of the steam S does not flow into the rotating vanes 50 and leaks into the annular groove 12. Since the energy that the leak steam SL possess is not converted into the rotational energy, the leak steam SL may cause leak loss that degrades the efficiency of the steam turbine 1.
(27) Considering the above, a seal structure (step-type labyrinth seal) 2 according to an embodiment is provided at the gap Gd between the casing 10 and the rotating vanes 50. Hereinafter, description will now be made in relation to the seal structure 2.
(28) The shroud 51 includes a step portion 3 having a center portion in the axis direction A protruding to be formed into a step shape. Specifically, a face of the shroud 51 on the outer circumference side in the radius direction R includes bottom faces 4 and a step portion 3 formed to have a step face 5 that protrudes toward the outer circumference side in the radius direction R further than the bottom faces 4.
(29) On the casing base face 13, three seal fins 6A, 6B, and 6C are provided so as to extend toward the inner circumference side in the radius direction R (not appear in
(30) The seal fin 6A disposed on the upstream side protrudes toward the bottom face 4 on the upstream side with respect to the step portion 3; the seal fin 6B disposed in the middle protrudes toward the step face 5 of the step portion 3; and the seal fin 6C disposed on the downstream side protrudes toward the bottom face 4 on the downstream side with respect to the step portion 3. The middle seal fin 6B is formed to have a length in the radius direction R shorter than those of the seal fin 6A on the upstream side and the seal fin 6C on the downstream side.
(31) Each seal fin 6 forms a minute clearance m between the seal fin 6 and the shroud 51 in the radius direction R. The dimensions of the minute clearances m are set within the range in which the seal fin 6 is not in contact with rotating vanes 50, considering the thermal expansion amounts of the casing 10 and the rotating vane 50, and the centrifugal elongation amount of the rotating vane 50.
(32) In the gap Gd, an upstream cavity 25 and a downstream cavity 26 are defined by the annular groove 12, the shroud 51, and the seal fin 6. The positions of the seal fin 6 in the axis line direction are appropriately set according to the behavior of the flow of the leak steam SL that leaked into the cavities 25 and 26.
(33) 2-2. Seal Fin
(34) The seal fin 6 is largely characterized by the structure of the tip directing the bottom faces 4 and the step face 5 of the shroud 51. Description will now be made in relation to the structure of the tip with reference to
(35) As illustrated in
(36)
(37) As illustrated in
(38) The hollows 62 are formed into a curved shape that comes to be a posture following along the rotating direction C of the shroud 51 as approaching the inner-circumference edge (tip on the extending direction) 61b of the fin body 61, and also have a transversal section (a section perpendicular to the flow of the leak steam SL in the hollows 62) formed into a tapered shape as approaching the inner-circumference edge 61b.
(39) Generally, the leak steam SL flowing toward the seal fin is accelerated as approaching the tip (inner-circumference edge, hereinafter also referred to as a fin tip) of the seal fin and reaches the maximum velocity at the fin tip. Having the hollows 62 in the shape described above, the seal fin 6 of the present embodiment further accelerates the flow of the leak steam SL at the fin tip by turning the flow by the hollows 62, so that the hydrostatic pressure of the upstream side of the seal fin 6 is lowered and consequently the flow amount (hereinafter referred to as a leak flow amount) FL of the leak steam SL can be reduced.
(40) Acceleration of the flow of the leak steam SL by the hollows 62 is achieved by the curbed shape as well as the tapered shape, which let the leak steam SL flowing along the curved shape lean to the outer circumference side of the curved shapes in the hollows 62 by the action of the centrifuge force, and consequently the leak steam SL is constricted.
(41) For the convenience,
(42) Here, the principal dimensions L1, L2, L3, and L4 of the hollows 62 will now be described.
(43) The length L1 represents a dimension (hereinafter referred to as a “depth dimension”) of the side walls 62a and 62b defining the hollow 62 along the axis direction A.
(44) The dimension L2 represents a dimension (hereinafter referred to as a width direction) of the outer-circumference walls 62c that define the hollows 62 along the width direction (the direction orthogonal to the radius direction R) W.
(45) The dimension L3 represents a dimension (hereinafter referred to as a height dimension) of the hollows 62 along the radius direction R. In detail, the height dimension of the hollows 62 is the distance between the intersections C1 and C2 in the radius direction R in the front view (the view from the upstream side) illustrated in
(46) The dimension L4 represents the distance, along the width direction W, between the outer-circumference edges of two hollows 62 adjacent in the circumference direction (i.e., the distance along the width direction W between the outer-circumference walls 62c that define the hollows 62).
(47) The preferable ranges of L1, L2, L3, and L4 are found by analysis and are defined by serving the dimension L0 (hereinafter referred to as the thickness dimension) of the thick portion (a portion at which the hollow 62 is not formed) of the fin body 61 along the axis direction A as the standard dimension. The preferable range of the depth dimension L1 is 0.8 times the thickness dimension L0 or less (L1≤0.8×L0); the preferable range of the width dimension L2 is ten times the thickness dimension L0 or less (L2≤10×L0); and the preferable range of the height dimension L3 is 20 times the thickness dimension L0 or less (L3≤20×L0); and the preferable range of the dimension L4 is 100 times the thickness dimension L0 or less (L4≤100×L0).
(48) The above ranges are determined for the following reason.
(49) As described above, having the hollows 62, the seal fin 6 accelerates the flow of the leak steam SL at the fin tip by turning the flow by the hollows 62, so that the hydrostatic pressure on the upstream side of the seal fin 6 is lowered and consequently, the leak flow amount FL is intended to be reduced.
(50) If the dimension L1 is larger than 0.8 times the thickness dimension L0 (L1>0.8×L0), a large dead water region is generated in each of the axis-direction space (i.e., along the axis direction A) within the hollow 62, so that the flow of the leak steam SL is not sufficiently turned in the hollows 62. If the dimension L1 is 0.8 times the thickness dimension L0 or less (L≤0.8×L0), the large dead water region is not generated within each of the hollows 62 and the flow of the leak steam SL is efficiently turned in the hollows 62, so that the flow of the leak steam SL can be sufficiently accelerated, resulting in lowering the hydrostatic pressure on the upstream side of the fin.
(51) If the dimension L2 is 10 times the thickness dimension L0 or less (L2≤10×L0), the flow of the leak steam SL is effectively turned in the hollows 62 and can be effectively accelerated, resulting in lowering the hydrostatic pressure on the upstream side of the seal fin 6. On the contrary, if the dimension L2 exceeds ten times the thickness dimension L0 (L2>10×L0), the hollows 62 fail to sufficiently turn the flow of the leak steam SL.
(52) If the height dimension L3 is 20 times the thickness dimension L0 or less (L3≤20×L0), the flow of the leak steam SL is sharply turned in the hollows 62 and is effectively accelerated, resulting in lowering the hydrostatic pressure on the upstream side of the seal fin 6.
(53) If the dimension L4 is 100 times the thickness dimension or less (L4≤100×L0), the flow of the leak stream SL which has been turned by the hollows 62 acts on the ambient leak steam SL not having passed the hollows 62, and consequently the ambient leak steam SL is also turned. This increases the amount of leak steam SL that is accelerated by being turned, so that the hydrostatic pressure can be lowered uniformly in the circumference direction.
3. Effects and Advantages
(54) Description will now be made in relation to the effects and advantages of the seal fin 6, the seal structure 2, and the steam turbine 1 according to one embodiment of the present invention with reference to
(55) As illustrated in
(56) Since the posture of the curved shape of the hollows 62 follows along the rotating direction C of the rotating shaft 30 as approaching the inner-circumference edge portion 61a (i.e., as flowing downstream along the flow direction of the leak steam SL in the hollows 62), the leak steam SL flowing out of the hollows 62 comes to flow in the rotating direction C of the rotating shaft 30. This suppresses the friction between the leak steam SL and the shroud 51 and consequently suppresses lowering of the turbine efficiency due to the friction loss.
(57) Furthermore, since the hollows 62 have a tapered transversal section (i.e., the section perpendicular to the flow of the leak steam SL indicated by an arrow of the one-dotted line in
(58) This further efficiently suppresses the leak flow amount FL that passes through the minute clearance m (i.e., obtaining a further higher leak-suppressing effect).
(59) Furthermore, setting the principal dimensions L1, L2, L3, and L4 of the hollows 62 to respective preferable ranges ensures a further higher leak-suppressing effect.
(60) Using such a seal fin 6 having a high leak-suppressing effect suppresses the leak loss of the steam turbine 1 and ensures high turbine efficiency.
(61) A thinner thickness dimension (i.e., dimension along the axis direction A) of the inner-circumference edge portion 61a of the seal fin 6 provides higher seal suppressing effect. This is because, if the thickness dimension is large, the contracted flow of the leak steam SL diffuses on the downstream side while passing through the minute clearance m and adheres to the base face of the seal fin 6 again. Since providing the hollows 62 on the inner-circumference edge portion 61a of the seal fin 6 corresponds to forming thin portions on the inner-circumference edge portion 61a, so that this structure further enhances the leak-suppressing effect.
4. Miscellaneous
(62) (1) The shape of the hollows 62 formed on the seal fin 6 is not limited to that of the foregoing embodiment. Alternatively, the seal fin 6 illustrated in
(63) The hollows 62A shown in
(64) Also with this structure, since the velocity component of the flow of the leak steam SL1 and SL2 directing to the axis direction A is guided by the hollows 62A and converted into the velocity component in the circumference direction, the flow of the leak steam SL in the axis direction A about to pass through the minute clearance m is weakened, so that a high leak-suppressing effect can be obtained.
(65) Although the hollows 62A are different from the hollows 62 and are not in the tapered form, the leak steam SL is provided with whirl force in the direction that drives and rotates the rotating vanes 50 (see
(66) Furthermore, since the hollows 62A are formed in such a posture of being inclined toward the downstream side in the rotating direction C of the rotating shaft (see
(67) The hollows 62B shown in
(68) With this configuration, likewise the case using the hollows 62A illustrated in
(69) Also in the configurations shown in
(70) The leak steam provided with the whirl force by the rotating vanes, that is, the leak steam having the velocity component in the circumference direction, collides with the side walls 62a, 62a′, 62b′, and 62b that crosses the circumference direction and is consequently weakened, so that from this aspect also, the leak-suppressing effect can be obtained.
(71) Alternatively, the hollows 62A and 62B may be formed to be tapered, or the hollows 62A may be inclined in the opposite direction to that of
(72) (2) In the above embodiment, the seal structure of the present invention is applied to the seal structure between the casing 10 and the rotating vanes 50, but alternatively may be applied to the seal structure between the shaft main body 31 and the stationary vanes 40.
(73) (3) The above embodiment uses a step-type shroud 51, but alternatively a straight-through-type shroud may be used.
(74) (4) In the above embodiment, the hollows 62 are provided to all the seal fins 6A, 6B, and 6C. Alternatively, it is satisfactory that at least one of the seal fins 6A, 6B, and 6C is provided with the hollows 62.
(75) Further alternatively, the seal fins 6A, 6B, and 6C may be provided with hollows having different shapes. For example, the seal fins 6A, 6B, and 6C may be provided with the hollows 62, 62A, and 62B, respectively.
(76) Otherwise, the hollows 62, 62A, and 62B may be mixedly included in a single seal fin 6.
(77) (5) The above embodiment describes an example that the present invention is applied to a steam turbine. Alternatively, the present invention can be applied to the seal of a turbo machine, i.e., a gas turbine or a turbo compressor, except for a steam turbine. Furthermore, the present invention can be applied to a seal between two structures that relatively rotate in a machine (such as a rotary joint) except for the turbo machine.
EXPLANATION OF REFERENCE SIGNS
(78) 1: steam turbine (turbo machine) 2: seal structure 3: step portion 4: bottom face 5: step face 6,6A,6B,6C: seal fin 10: casing (first structure) 12: annular groove 13: base face 25,26: cavity 30: rotating axis 31: shaft main body 40: stationary vane 50: rotating vane 51: shroud (second structure) 61: fin main body 61a: inner-circumference edge portion of fin main body 61 61b: inner-circumference edge of fin main body 61 62,62A,62B: hollow 6A,62a″,62b,62b″: side wall defining hollow 62c: outer-circumference wall defining hollow 62 62d: bottom wall defining hollow 62 A: axis direction C: rotating direction of rotating shaft 30 CL: axis line Gd: gap L0: thickness dimension of fin main body 61 L1: depth dimension of hollow 62 L2: width dimension of hollow 62 L3: length dimension of hollow 62 L4: distance between adjacent hollows 62 m: minute clearance (clearance) R: radius direction S: steam (fluid) SL: leak steam W: width direction