Non-contacting actuator for rocker arm assembly latches
11002156 · 2021-05-11
Assignee
Inventors
- Douglas Anthony Hughes (Novi, MI, US)
- Matthew Richard Busdiecker (Beverly Hills, MI, US)
- Dale Arden Stretch (Novi, MI, US)
- Mark Allan Juds (New Berlin, WI, US)
Cpc classification
F01L2001/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/267
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2301/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/187
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine includes a valvetrain having a rocker arm assembly including a rocker arm on which a latch pin is mounted. An actuator for the latch pin, including an electromagnet, is mounted separately from the rocker arm. Therefore, the rocker arm is able to move independently from the electromagnet. The electromagnet is operative to cause the latch pin to actuate through magnetic flux following a magnetic circuit that passes through the rocker arm. Mounting the electromagnet apart from the rocker arm allows wires powering the electromagnet to be held in relatively static positions. The magnetic circuit is arranged to bring magnetic flux into the latch pin, or a co-acting part, within the volume of the rocker arm. This enables a compact design that is suitable for installation in engines where the available space under the valve cover may be very limited.
Claims
1. A valvetrain for an internal combustion engine of a type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft, comprising: a rocker arm assembly comprising a rocker arm and a cam follower configured to engage a cam mounted on a camshaft as the camshaft rotates; and a latch assembly comprising a latch pin that is mounted on the rocker arm and an actuator comprising an electromagnet that is mounted to a component of the engine other than the rocker arm; wherein the latch pin is moveable between first and second positions; the rocker arm is moveable independently from the electromagnet; the actuator and the rocker arm assembly are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position; and the actuator and the rocker arm assembly are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position through magnetic flux that passes through the rocker arm.
2. A valvetrain according to claim 1, further comprising: a pivot providing a fulcrum for the rocker arm; wherein the electromagnet is mounted to the pivot.
3. An internal combustion engine comprising a valvetrain according to claim 1, wherein the component of the engine to which the electromagnet is mounted is in a fixed position relative to the combustion chamber.
4. A valvetrain according to claim 1, wherein: the rocker arm has a load-bearing structure; and the magnetic flux passes through that load-bearing structure.
5. A valvetrain according to claim 1, wherein: the rocker arm has a load-bearing structure that is paramagnetic; and the magnetic flux passes through a pole piece fixed to that load-bearing structure.
6. A valvetrain according to claim 1, wherein the rocker arm is formed primarily of low coercivity ferromagnetic material.
7. A valvetrain according to claim 1, further comprising: a pivot providing a fulcrum for the rocker arm; wherein the pivot, the actuator, and the rocker arm assembly are structured and positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position through magnetic flux that passes through both the pivot and the rocker arm.
8. A valvetrain according to claim 1, wherein: the magnetic flux considered in one of a North to South or South to North direction enters the latch pin directly from, or across only an air gap from, the rocker arm and leaves the latch pin crossing directly from or across only an air gap from the latch pin to a pole piece of the actuator; and the rocker arm is moveable independently from the pole piece of the actuator.
9. A valvetrain according to claim 1, wherein the latch pin completes a magnetic circuit that makes the electromagnet operative to cause the latch pin to translate between the first position and the second position such that if the latch were replaced by one made entirely from aluminum, the electromagnet would not be so operative.
10. A valvetrain according to claim 1, wherein: one of the first and second latch pin positions provides a configuration in which the rocker arm assembly is operative to actuate the moveable valve in response to rotation of the camshaft to produce a first valve lift profile; and the other of the first and second latch pin positions provides a configuration in which the rocker arm assembly is operative to actuate the moveable valve in response to rotation of the camshaft to produce a second valve lift profile, which is distinct from the first valve lift profile, or the moveable valve is deactivated.
11. A valvetrain according to claim 1, wherein: the rocker arm assembly is operative to form a force transmission pathway between the cam and the moveable valve; and the force transmission pathway includes the rocker arm.
12. An internal combustion engine comprising: a valvetrain according to claim 1; a cylinder head comprising a combustion chamber; and a valve cover; wherein parts of the internal combustion engine including the cylinder head and the valve cover enclose a space between the cylinder head and the valve cover; one of the parts that encloses the space is closer to the latch pin than any of the other parts enclosing the space; there is a shortest path between the latch pin and the closest of the plurality of parts; a pole piece of the actuator is positioned along the shortest path.
13. An internal combustion engine according to claim 12, wherein parts of the engine along the shortest path consist essentially of the pole piece of the actuator.
14. A valvetrain according to claim 1, wherein when the rocker arm is not being lifted by any cam, a line passing through the latch pin and oriented in a direction along which the latch pin translates between its first and second positions does not pass through the electromagnet.
15. A valvetrain according to claim 1, further comprising: a second rocker arm assembly comprising a second rocker arm and a second latch assembly comprising a second latch pin mounted to the second rocker arm and moveable between first and second positions; wherein the electromagnet is also operable to cause the second latch pin to translate between its first and second positions.
16. A valvetrain according to claim 1, wherein: the latch assembly is structured to stabilize the latch pin in the first position against perturbations toward the second position independently from the electromagnet; and the latch assembly is structured to stabilize the latch pin in the second position against perturbations toward the first position independently from the electromagnet.
17. A valvetrain according to claim 16, wherein: the latch assembly further comprises a permanent magnet in a position such that: with the latch pin in the first position, and absent any magnetic fields generated by the electromagnet, the permanent magnet is operative to stabilize the latch pin in the first position through magnetic flux following a first magnetic circuit; and with the latch pin in the second position, and absent any magnetic fields generated by the electromagnet, the permanent magnet is operative to stabilize the latch pin in the second position through magnetic flux following a second magnetic circuit that is distinct from the first magnetic circuit.
18. A valvetrain according to claim 17, wherein one of the first magnetic circuit and the second magnetic circuit passes through the actuator and the other does not.
19. A valvetrain according to claim 17, wherein the permanent magnet is rigidly mounted in a fixed position on the rocker arm.
20. A valvetrain according to claim 17, wherein the permanent magnet is mounted to the actuator.
21. A valvetrain according to claim 1, wherein the latch pin passes through a hydraulic chamber formed by the rocker arm.
22. A method of manufacturing a valvetrain according to claim 1, comprising: manufacturing a rocker arm with a hydraulic chamber for receiving a hydraulically actuated latch pin; and forming a valvetrain according to claim 1 using the manufactured rocker arm as the rocker arm of claim 1 and installing the latch pin of claim 1 through the hydraulic chamber.
23. A valvetrain for an internal combustion engine of a type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft, comprising: a rocker arm assembly comprising a rocker arm and a cam follower configured to engage a cam mounted on a camshaft as the camshaft rotates; and a latch assembly comprising a latch pin that is mounted on the rocker arm and an actuator comprising an electromagnet that is mounted to a component of the engine other than the rocker arm; wherein the latch pin is moveable between first and second positions; the rocker arm is moveable independently from the electromagnet; the actuator and the rocker arm assembly are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position; and the rocker arm has a load-bearing structure that completes a magnetic circuit that makes the electromagnet operative to cause the latch pin to translate between the first position and the second position such that if the rocker arm were replaced by one made entirely from aluminum, the electromagnet would not be so operative.
24. A valvetrain for an internal combustion engine of a type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft, comprising: a rocker arm assembly comprising a rocker arm and a cam follower configured to engage a cam mounted on a camshaft as the camshaft rotates; and a latch assembly comprising a latch pin that is mounted on the rocker arm and an actuator comprising an electromagnet that is mounted to a component of the engine other than the rocker arm; wherein the latch pin is moveable between first and second positions; the rocker arm is moveable independently from the electromagnet; the actuator and the rocker arm assembly are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position; and the electromagnet is mounted in a position such that while the cam is on base circle a line that passes through the latch pin and is oriented in a direction along which the latch pin translates between its first and second positions does not pass through the electromagnet.
25. A valvetrain according to claim 24, wherein the electromagnet is mounted in a position such that any line that is oriented in a direction along which the latch pin translates between its first and second positions and that passes through the latch pin while the cam is on base circle does not pass through the electromagnet.
26. A valvetrain according to claim 24, wherein: the electromagnet is mounted in a position such that any line that is oriented in a direction along which the latch pin translates between its first and second positions and that passes through the latch pin does not pass through the electromagnet; and the positioning of the electromagnet is such that the foregoing condition regarding the electromagnets positioning remains satisfied even as the latch pin goes through a range of motion in conjunction with the rocker arm under the influence of the cam.
27. A valvetrain according to claim 24, wherein one of the rocker arm and a pivot that provides a fulcrum for the rocker arm assembly completes a magnetic circuit that makes the electromagnet operative to cause the latch pin to translate between the first position and the second position through magnetic flux.
28. An internal combustion engine comprising a valvetrain according to claim 24, wherein the electromagnet is held in a fixed position relative to the combustion chamber.
29. A valvetrain for an internal combustion engine of a type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft, comprising: a rocker arm assembly comprising a rocker arm and a cam follower configured to engage a cam mounted on a camshaft as the camshaft rotates; and a latch assembly comprising a latch pin that is mounted on the rocker arm and an actuator comprising an electromagnet that is mounted to a component of the engine other than the rocker arm; wherein the latch pin is moveable between first and second positions; the rocker arm is moveable independently from the electromagnet; the actuator and the rocker arm assembly are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position; the valvetrain further comprises a pivot that provides a fulcrum for the rocker arm; and the actuator and the fulcrum are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position through magnetic flux that passes through the pivot.
30. A valvetrain for an internal combustion engine of a type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft, comprising: a rocker arm assembly comprising a rocker arm and a cam follower configured to engage a cam mounted on a camshaft as the camshaft rotates; and a latch assembly comprising a latch pin that is mounted on the rocker arm and an actuator comprising an electromagnet that is mounted to a component of the engine other than the rocker arm; wherein the latch pin is moveable between first and second positions; the rocker arm is moveable independently from the electromagnet; the actuator and the rocker arm assembly are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position; the valvetrain further comprises a pivot that provides a fulcrum for the rocker arm; and the actuator and the fulcrum are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position through magnetic flux following a magnetic circuit that includes a part of the pivot that if replaced by a part made from aluminum would render the electromagnet no longer so operative.
31. A valvetrain for an internal combustion engine of a type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft, comprising: a rocker arm assembly comprising a rocker arm and a cam follower configured to engage a cam mounted on a camshaft as the camshaft rotates; and a latch assembly comprising a latch pin that is mounted on the rocker arm and an actuator comprising an electromagnet that is mounted to a component of the engine other than the rocker arm; wherein the latch pin is moveable between first and second positions; the rocker arm is moveable independently from the electromagnet; the actuator and the rocker arm assembly are positioned to make the electromagnet operable to cause the latch pin to translate between the first position and the second position; the electromagnet is operable to cause the latch pin to translate between the first position and the second position through magnetic flux that follows a magnetic circuit; and the magnetic circuit passes from the electromagnet to a pole piece that has a fixed location on the rocker arm, from the pole piece to the latch pin, from the latch pin across an air gap, and from across the air gap back to the electromagnet.
32. A valvetrain according to claim 31, further comprising: a second pole piece, which is mounted to a component of the engine that is distinct from the rocker arm; wherein the magnetic circuit passes from the electromagnet to the second pole, from the second pole piece to the first pole piece, and from the first pole piece to the latch pin.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(40) In the drawings, some reference characters consist of a number followed by a letter. In this description and the claims that follow, a reference character consisting of that same number without a letter is equivalent to a listing of all reference characters used in the drawings and consisting of that same number followed by a letter. For example, “permanent magnet 200” is the same as “permanent magnet 200A, 200B, 200C”.
(41)
(42) Shaft 147 protrudes outward through openings 182 in the sides of outer arm 103A where it engages torsion springs 145 (see
(43) Latch assembly 105A includes an actuator 127A mounted to HLA 181 and a latch pin 114A mounted on rocker arm 103A. In this specification, the terms “latch pin” and “rocker arm” encompass the most basic structure that would be commonly understood as constituting a “latch pin” or a “rocker arm” and may further encompass parts that are rigid and rigidly held to that most basic structure. A rocker arm assembly is operative to form one or more force transmission pathways between a cam and a moveable valve. A rocker arm is a lever operative to transmits force from the cam along one or more of those pathways. The most basic structure of the rocker arm, which is its core structure, is capable of bearing the load and carrying out that function.
(44) Latch pin 114A is translatable between a first position and a second position. The first position may be an engaging position, which is illustrated in
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(47) Actuator 127A may include an electromagnet 119 and pole pieces 131A and 131B. Actuator 127A is mounted to HLA 181 through pole piece 131A, which also provides a core for electromagnet 119. HLA 181 includes an inner sleeve 175 and an outer sleeve 173. Outer sleeve 173 is installed within a bore 174 formed in cylinder head 130. Outer sleeve 173 may rotate within bore 174, but is otherwise substantially stationary with respect to cylinder head 130. Inner sleeve 175 is telescopically engaged within outer sleeve 173 and provides a fulcrum on which outer arm 103A pivots. That fulcrum may be hydraulically raised or lowered to adjust lash.
(48) Latch pin 114A, outer arm 103A, inner sleeve 175, and outer sleeve 173 may be made entirely of low coercivity ferromagnetic material. Together with pole pieces 131A and 131B, they may form a magnetic circuit 220E, which is shown in
(49) Magnetic circuit 220E passes through rocker arm 103A. In this disclosure, “passing through” a part means passing through the smallest convex volume that can enclose the part. When asserting that a magnetic flux that is operative “passes through” a part, the meaning is that the entirety of a portion of the magnetic flux that is sufficient to be operative passes through that part. In other words, the operability is achieved independently from any flux that follows a circuit that does not pass through the part.
(50) Magnetic circuit 220E passes through the structure of rocker arm 103A. “Passing through the structure” of a part means passing through the material that makes up that part. If the part forms a low reluctance pathway for the magnetic flux, it may help define the magnetic circuit. Low coercivity ferromagnetic materials in particular are useful in establishing magnetic circuits. In some cases, the magnetic properties of a part are essential to the formation of a magnetic circuit through which actuator 127 is operative. A touchstone for these cases is that if that part were replaced by an aluminum part, an operability dependent on that circuit would be lost. Aluminum is an example of a paramagnetic material. For the purposes of this disclosure, a paramagnetic material is one that does not interact strongly with magnetic fields.
(51) HLA 181 and latch pin 114A form an essential part of magnetic circuit 220E. In other words, if either of these parts were replaced by ones made entirely of aluminum, actuator 127 would cease to be operative to actuate latch pin 114A. Depending on the strength of electromagnet 109, the core structure of rocker arm 103A may also form an essential part of magnetic circuit 220E. Rocker arm 103A may be formed of low coercivity ferromagnetic material that provides a low reluctance pathway for magnetic flux crossing from HLA 181 to latch pin 114A. On the other hand, HLA 181 brings magnetic flux sufficiently close to latch pin 114A that magnetic flux may cross between HLA 181 and latch pin 114A following magnetic circuit 220E regardless of the material in between. In some of these teachings, pole pieces 192L are positioned to the sides of rocker arm 103A as illustrated in
(52) Latch pin 114A, by virtue of being mounted to outer arm 103A, has a range of motion relative to combustion chamber 137 and actuator 127A. This range of motion may be primarily the result of outer arm 103A pivoting on HLA 181 when rocker arm assembly 115A is in the engaging configuration. On the other hand, the position of latch 117A relative to actuator 127A may be substantially fixed while latch 117A is in the non-engaging configuration. Extension and retraction of HLA 181 may introduce some relative motion but, excluding a brief period during start-up, the range of motion introduced by HLA 181 may be negligible. As long as latch pin 114A is in the non-engaging configuration, magnetic circuit 220E may remain operative whereby electromagnet 119 may act through that circuit to maintain latch pin 114A in the non-engaging configuration.
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(54) As shown in
(55) Wires 128 may all connect to a common plug 126. In some of these teachings, two of the electromagnets 119 are connected in series or in parallel. In some of these teachings, all four of the electromagnets 119 are connected in series or in parallel. These options reduce the number of wires in plug 126 and allowing a tradeoff between circuit costs and flexibility. For example, the intake and exhaust valves in a multi-valve engine may only be subject to deactivation in pairs.
(56) In accordance with some of the present teachings, mounting frame 123 is supported to two or more HLAs 181 that are angled with respect to one another when installed in their bores 174. This angling may restrict vertical movement of mounting frame 123. Mounting frame 123 may not fit over HLAs 181. In an installation method, two or more HLAs 181 may be slid through openings in mounting frame 123 into their bores 174. Electromagnets 119 and wiring harness 124 may be installed on mounting frame 123 either before or after this operation. Upper frame 125 may be connected to mounting frame 123 any time after the installation of electromagnets 119. Mounting frame 123 may be further secured with connectors attaching frame 123 to cylinder head 130.
(57) Mounting frame 123 may be part of a valve actuation module. In the present disclosure, a valve actuation module is a structure that includes a rocker arm assembly 115 and an actuator 127 according to the present disclosure. The actuator 127 may be mounted to a pivot for the rocker arm assembly 115. For example, the actuator 127 may be mounted to an HLA 181. In some of these teachings, the HLA 181 and the rocker arm assembly 115 are held together by a removable clip (not shown). The clip may hold HLA 181 and rocker arm assembly 115 together during shipping and through installation of valve actuation module within an engine 100.
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(60) Actuator 127B places electromagnet 119 between two adjacent rocker arm assemblies 115A. When electromagnet 119 is energized, it actuates the two latch pins 114B to their non-engaging position through magnetic flux that follows the magnetic circuit 220F illustrated in
(61) Referring to
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(63) In some aspects of the present teachings, act 307 generates magnetic flux that enters a rocker arm 103 and actuates a latch pin 114 mounted on that rocker arm. Magnetic flux follows closed loops, so the flux that enters the rocker arm 103 also leaves the rocker arm 103 before returning to its source. In accordance with the present teachings, the flux that enters and leaves the rocker arm 103 is sufficient to result in latch pin 114 actuating. The source of magnetic flux may be relatively stationary with respect to combustion chamber 137. Rocker arm 103, on the other hand, is mobile with respect to combustion chamber 137. In some of these teachings, act 307 places a magnetic force directly on the latch pin 114. This force may initially actuate the latch pin 114 and subsequently maintain the position of latch pin 114 while the engine 100 continues to operate through act 301.
(64) Act 307 may power electromagnet 119 with either an alternating current (AC) or a direct current (DC). In some of these teachings, act 307 powers electromagnet 119 with a DC current. In some of these teachings deactivating electromagnet 119 cuts power to electromagnet 119 entirely. But in some of these teachings, deactivating electromagnet 119 simply reduces the current or changes it in such a way that latch pin 114 ceases to be held in the non-engaging position.
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(66) Data collection may include measuring a current or voltage in an electrical circuit comprising electromagnet 119. A time variation in that current or voltage may be measured. In method 310, the electrical circuit is pulsed in connection with this data collection operation. That pulse may be insufficient in magnitude or duration to potentially actuate latch pin 114. The data may be obtained using any suitable measuring device. Examples of measuring devices that may be suitable include, without limitation, a shunt resistor and a Hall effect sensor.
(67) Act 315 is determining the position of rocker arm 103A from the collected data. The data will depend on the inductance of the circuit, which will depend on the inductance of electromagnet 119, which will depend on the magnetic reluctance of a magnetic circuit 220, which will depend on the size of air gap 134, which will depend on the pivot angle of rocker arm 103A on the fulcrum provided by HLA 181, which determines the amount by which valve 185 has been lifted of its seat 186. Analyzing the data may include one or more of comparing the data to results obtained during calibration, comparing the data to model predictions, comparing the data to data obtained during a previous cam cycle, comparing the data to data obtained at other cam phases, and comparing similar data obtained from other rocker arms.
(68) Act 317 is performing an operation that depends on the results of that analysis. In some of these teachings, that operation is an engine management operation. An engine management operation is one that affects a running state of engine 100. For example, the rocker arm position information may be use in a control algorithm. In some of these teachings, the information also relates to camshaft position. The camshaft position may be determined with greater accuracy or reliability by combining the data with similar data obtained from a second circuit containing a second electromagnet that is operable to actuate a latch pin on another rocker arm assembly of the engine 100. The camshaft position information may be used in the same way as information from a conventional camshaft position sensor. In particular, the information may be used to determine the timing of an ignition or a fueling event.
(69) In some of these teachings, the operation of act 317 is a diagnostic. A diagnostic operation may include a reporting step. The report may be made selectively. The report may be sending a signal, such as illuminating a warning light. In some of these teachings, the diagnostic operation includes recording a diagnostic code in a data storage device. The diagnostic code may later be read by a technician.
(70) In the example of method 310, the voltage pulse is limited by act 311 to periods in which electromagnet 119 is not being energized to hold or actuate latch pin 114. But the method does not need to be limited in that way. A pulse in voltage may be applied on top of a fixed voltage, whereby rocker arm position data may be obtained while electromagnet 119 is active to control a latch pin position. The size of air gap 134 is also affected by the position of latch pin 114. Therefore, method 310 may be extended to determine whether latch pin 114 is in the extended or retracted position.
(71) In some of these teachings, information obtained from the circuit comprising electromagnet 119 is used to distinguish among three states. In the first state, latch pin 114 is in the non-engaging configuration. In the second state, latch pin 114 is in the engaging configuration and cam 167 is on base circle. In the third state, latch pin 114 is in the engaging configuration and cam 167 is off base circle.
(72) Method 310 collects data in conjunction with a voltage pulse. In another method provided by the present disclosure, the circuit including electromagnet 119 is driven continuously over extended periods in a way that enables the data collection but does not affect the position of latch pin 114. The periods may be in excess of the time taken for camshaft 169 to complete a rotation. The drive current may be limited to prevent any effect on latch pin 114. For example, the circuit may be driven with a low voltage to facilitate data collection without actuating latch pin 114. In some of these teachings, an AC current is provided for data collection while a DC current is provided to influence the position of latch pin 114.
(73) In another alternative provided by the present disclosure, the electrical circuit including electromagnet 119 is monitored passively. If there is magnetic flux in a circuit 220 comprising electromagnet 119, any expansion or contraction of air gap 134 will produce a change in that flux and induce a current in electromagnet 119. That induced current may be detected and analyzed to determine the change in air gap 134. In some of these teaching, a permanent magnet is configured to continuously maintain a magnetic flux in circuit 220. That flux may be insufficient to hold latch pin 114 in any particular position.
(74) In some of these teachings, method 310 or one of the variations thereof described above is used to detect a critical shift in rocker arm assembly 115A. A critical shift is the case where latch pin 114 comes out of the engaging position while cam 167 is lifting rocker arm 103B. If this happened, rocker arm 103A will be driven by valve spring 183 to rapidly pivot from a lifted position like the one shown in
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(77) Pole piece 192A and pole piece 131C form a sliding magnetic joint that keeps magnetic circuit 220l closed even as rocker arm 103A pivots through a range of motion on HLA 181. The shapes of these pieces are illustrated by
(78) Maintaining the operability of magnetic circuit 220l through a range of rocker arm 103's motion has several potential applications. In some of these teachings, rocker arm 103A is modified to include cam followers and valvetrain 101A is modified with additional cams to provide an alternate valve lift profile, such as a low lift profile, for valve 185 when latch pin 103B is in the non-engaging position.
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(80) Latch assembly 105D further includes parts that are fixedly mounted to rocker arm 103A. These include permanent magnet 200A, permanent magnet 200B, and pole pieces 192C, 192D, 192E, and 192F. Permanent magnets 200A and 200B may be cylindrical. They are arranged with confronting polarity and separated by pole piece 192D, which is also cylindrical. In accordance with some aspects of the present teachings, latch assembly 105D provides latch pin 114D with stability in either the engaging or the non-engaging position. The stability referred to here is a positional stability. A stable position may correspond to a local minimum in a potential energy that is variable over a bounded range. A position may be stabilized by restorative forces that are generated without external power. Restorative forces will tend to return latch pin 114D to one of its stable positions if latch pin 114D is displaced from that position by a small perturbation. Restorative forces may be provided by springs, permanent magnets, or a combination thereof. For example, latch assembly 105A uses a spring 141 to stably maintain the engaging configuration. In latch assembly 105D, restorative forces are provided by permanent magnets 200A and 200B.
(81) Permanent magnet 200A stabilizes the position of latch pin 114D in both the engaging and the non-engaging configurations. When latch pin 114D is in the non-engaging configuration, absent magnetic fields from electromagnet 119 or any external source, magnetic circuit 220A provides the path for an operative portion of magnetic flux from permanent magnet 200A. The path for an operative portion of magnetic flux from a magnet is a path taken by the majority of flux from that magnet. Magnetic circuit 220A passes from the north pole of permanent magnet 200A, through pole piece 192D, through yoke 209 of latch pin 114D, through pole pieces 192C, across to actuator 127D and through pole pieces 131F, 131D, and 131E of actuator 127D, back to rocker arm 103A through pole pieces 192C, then through pole piece 192F to the south pole of permanent magnet 200A.
(82) Permanent magnet 200B also stabilizes the position of latch pin 114D in both the engaging and the non-engaging configurations. When latch pin 114D is in the non-engaging configuration, magnetic circuit 220C provides the path for an operative portion of magnetic flux from permanent magnet 200B. Magnetic circuit 220C passes from the north pole of permanent magnet 200B, through pole piece 192D, through yoke 209 of latch pin 114D, through pole piece 192B, to the south pole of permanent magnet 200B. Magnetic circuit 220C is shorter than magnetic circuit 220A and does not pass through actuator 127C.
(83) When latch pin 114D is in the engaging position, absent magnetic fields from electromagnet 119 or any external source, magnetic circuit 220B provides the path for an operative portion of magnetic flux from permanent magnet 200A. Magnetic circuit 220B passes from the north pole of permanent magnet 200A, through pole piece 192D, through yoke 209 of latch pin 114D, through pole piece 192F and 192E, to the south pole of permanent magnet 200A. Magnetic circuit 220B is shorter than magnetic circuit 220D and does not pass through actuator 127C.
(84) In the engaging position, magnetic circuit 220D provides the path for an operative portion of magnetic flux from permanent magnet 200B. Magnetic circuit 220D passes from the north pole of permanent magnet 200B, through pole piece 192D, through yoke 209 on latch pin 114D, through pole pieces 192F and 192C, through pole pieces 131E, 131D, and 131F of actuator 127C, through pole piece 192B to the south pole of permanent magnet 200A.
(85) In actuator 127D, electromagnet 119 may be operative both to actuate latch pin 114D from the engaging position to the non-engaging position and from the non-engaging position to the engaging position. To enable this operability, circuitry (not shown) such as an H-bridge is provided that can be used to connect electromagnet 119 to a voltage source with either a forward polarity or a reverse polarity. If the current is started in a forward direction while latch pin 114D is in the non-engaging position, the resulting magnetic field may reverse magnetic polarity in low coercivity ferromagnetic materials within magnetic circuit 220A. This greatly increases the reluctance of magnetic circuit 220A for flux from permanent magnet 200A. Magnetic circuit 220C is likewise affected. Magnetic flux from permanent magnets 200A and 200B may be shifted away from magnetic circuits 220A and 220C and toward magnetic circuits 220B and 220D. The resulting magnetic forces on latch pin 114D may drive it toward the engaging position. Latch pin 114D may reach the engaging position and tend to remain there even after electromagnet 119 has been disconnected from its power source. If the current is subsequently started in a reverse direction while latch pin 114D is in the engaging positon, the entire process may be reversed and latch pin 114D returned to the non-engaging position.
(86) Yoke 209 of latch pin 114D may have a stepped edge. Pole pieces 192E may be shaped to mate with that edge. During actuation, magnetic flux may cross an air gap between yoke 209 and pole pieces 192E. The stepped edge may increase the magnetic forces through which latch pin 114D is actuated between its engaging and non-engaging positions.
(87) Sliding magnetic joints may be used to keep magnetic circuits 220A and 220D operative to help maintain the position stability of latch pin 114D throughout the range of motion of rocker arm 103A. These sliding magnetic joints are illustrated by
(88) As illustrated by these figures, a first sliding magnetic joints is formed between pole pieces 192C and 131E and a second sliding magnetic joint is formed between pole pieces 192B and 131F. At any given time, one joint carries flux from rocker arm 103A to actuator 127D and the other returns flux from actuator 127D to rocker arm 103A. All these pole pieces form nearly planar surfaces in areas where they come adjacent each other. Pole piece 192C and 192B flatten as they extend toward actuator 127D. Likewise, pole pieces 131E and 131F flatten toward planar and square shapes as they extend toward rocker arm 103A. Providing each pole piece with a surface extending in the direction of motion allows the two surface to remain proximate and provide a large area for magnetic flux transfer throughout the range of motion.
(89) As the used in the present disclosure, a sliding joint in a magnetic circuit may refer to two parts in a magnetic circuit that are separated by an air gap and are configured to undergo relative motion without the air gap varying much in size. A variation that remains less than 50% may be considered not much for purposes of this definition. In some of these teachings, one of the parts forming the sliding joint has a surface adjacent the air gap that is substantially parallel to a direction along which one of the parts is free to move relative to the other.
(90)
(91) If an unlatch state is commanded, method 320 may continue with act 323, powering electromagnet 119 with a current in a first direction. Energizing electromagnet 119 with a current in a first direction may include connecting a circuit (not shown) comprising electromagnet 119 to a DC voltage source (not shown). If an unlatched state is not commanded, that may be equivalent to a command for a latched state and method 320 may continue with act 325, powering electromagnet 119 with a current in a reverse of the first direction. Energizing electromagnet 119 with a current in a reverse direction of the first direction may include coupling electromagnet 119 to the same voltage source, but with a reverse polarity. The reversal of polarity may be accomplished with an H-bridge.
(92) Following act 323 or 325, method 320 optionally continues with act 327, scheduling an interruption of the current being supplied to electromagnet 119. Interrupting the power supply after it is no longer required saves energy. In some of these teachings, the time for interrupting the power is predetermined. Only a brief time is required for latch pin actuation. An entire actuation operation may be completed while cam 167 is on base circle. In a bi-stable latch, the power may be interrupted before actuation is entirely complete. The latch pin stabilizing forces may complete the motion. In some of these teachings, the time for interrupting the current is determined by monitoring the current in a circuit comprising electromagnet 119. Under a constant voltage, the current in a circuit comprising electromagnet 119 will vary as latch pin 114 actuates. The current will become steady after latch pin actuation has completed. After power has been disconnected, engine 100 continues to operate through act 301 and the position of latch pin 114 is maintained by springs, permanent magnets, or a combination thereof. In some of these teaching, an operative portion of flux from a permanent magnet 200 that maintains latch pin 114 mounted on rocker arm 103 in a stable position follows a flux path that includes an actuator 127 that is not mounted on the rocker arm 103.
(93)
(94) In latch assembly 105E, when latch pin 114C is in the non-engaging position, latch pin 114C is held there by magnetic flux that is generated by permanent magnet 200C and follows a magnetic circuit 220G. Magnetic circuit 220G provides the path for an operative portion of permanent magnet 200C's magnetic flux. Magnetic circuit 220G passes from the north pole of magnet 200C through pole pieces 131D and 131E of actuator 127E, through pole piece 192A, through latch pin 114C, through pole pieces 131C and 131G of actuator 127D to the south pole of magnet 200C. Magnetic circuit 220G may be maintained throughout the range of motion of outer arm 103A by sliding magnetic joints, although that is not necessary if outer arm 103A remains stationary while latch pin 114C is in the non-engaging position.
(95) If electromagnet 119 of actuator 127E is energized with current in a suitable first direction while latch pin 114C is in the non-engaging position, some magnetic polarities in magnetic circuit 220G may be reversed. Flux from permanent magnet 200C may be redirected to a magnetic circuit 220H, which is illustrated in
(96) When latch pin 114C moves to the engaging configuration, it introduces an air gap 136 into magnetic circuit 220G. Air gap 136 greatly increases the magnetic reluctance of magnetic circuit 220G. Therefore, there may be little or no tendency for magnetic flux from permanent magnet 200C to shift back to magnetic circuit 220G until electromagnet 119 is energized with current in a reverse of the first direction. When electromagnet 119 of actuator 127D is so energized, polarities in magnetic circuit 220G may be re-established in a direction that attracts flux from permanent magnet 200C. Permanent magnet 200C and electromagnet 119 may then cooperate to magnetically actuate latch pin 114C back to the non-engaging configuration where latch pin 114C may be stably maintained by permanent magnet 200C alone.
(97) Actuation in latch assemblies 105D and 105E occurs through a flux shifting mechanism. A flux-shifting mechanism involves redirecting the flux from a permanent magnetic from a first magnetic circuit to a second distinct magnetic circuit. In some of these teachings, the first and second circuits share a structural element formed of a low coercivity ferromagnetic material. A first magnetic polarity in that structural element favors the magnetic flux traveling the first circuit and a second polarity favors the magnetic flux traveling the second circuit. The availability of the second magnetic circuit may reduce the energy required to actuate a latch pin away from a position that is held by a permanent magnet with its flux following the first magnetic circuit.
(98)
(99)
(100) The rocker arms 103 of the examples herein are all rocker arms that have been put into production for use with a hydraulically actuated latch. For example, with reference to
(101) The components and features of the present disclosure have been shown and/or described in terms of certain aspects and examples. While a particular component or feature, or a broad or narrow formulation of that component or feature, may have been described in relation to only one embodiment or one example, all components and features in either their broad or narrow formulations may be combined with other components or features to the extent such combinations would be recognized as logical by one of ordinary skill in the art.