BOX WITH SNAP-ON CLOSURE
20210122533 · 2021-04-29
Inventors
Cpc classification
B65D43/0212
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/0049
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00925
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/0099
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00944
PERFORMING OPERATIONS; TRANSPORTING
B65D43/0202
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00537
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00314
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A closure system with a three-dimensional structure with an opening and a lid for plugging onto the three-dimensional structure in order to close the opening. The lid is bistably deformable between a first state, in which its end wall is curved in the plug-in direction, and a second state, in which the end wall is curved against the plug-in direction. An annular edge section of the lid has a greater outer circumference in the first bistable state than in the second bistable state and forms a clamping fixture of the lid to a wall region of the opening when the edge section is pressed inwards in the first state or outwards against the wall region in the second state. The three-dimensional structure transfers a force from the outside at specified locations that to a snapping process of the lid from one to the other bistable state.
Claims
1-20. (canceled)
21. A closure system, comprising: a three-dimensional structure having an opening to be closed; and a cover for attachment onto said three-dimensional structure to close said opening, said cover comprising: a top wall that is deformable in a bistable manner between a first bistable state which is cambered in a direction of attachment and a second bistable state which is cambered opposite to the direction of attachment; and an annular edge portion having an outer circumference that is greater in the first bistable state than in the second bistable state and being configured to effect a clamping attachment of said cover to a wall region of said opening by pressing said edge portion in the first state from inside or in said second state from outside against said wall region; and said three-dimensional structure being configured to transfer a force exerted on the closure system from outside at at least one predefined location to cause said cover to snap from one of the two bistable states to another of the two bistable states.
22. The closure system according to claim 21, wherein: in a closed state of the closure system, the edge portion of said cover presses in the first state at a contact point from inside against said wall region; and said three-dimensional structure, at least at the at least one predefined location, is formed of a material which is so flexible that a force acting transversely to the direction of attachment on said wall region of said opening from at least one outer side or from two opposite outer sides causes said cover to snap from the first bistable state to the second bistable state.
23. The closure system according to claim 22, wherein: said wall region has at least one narrowing point at which a size of said opening decreases; and the size of said cover is dimensioned such that, in the open state of the closure system, said cover fits into said opening only up to the narrowing point thereof and rests with the edge portion against the narrowing point.
24. The closure system according to claim 23 wherein, in order to open the closure system: a force acting transversely to the direction of attachment from two opposite outer sides acts on the wall region of said opening at a pressure point which is spaced from a narrowing point in the direction opposite to the direction of attachment; and the force acts via a lever arm formed by a distance between the pressure point and the contact point on the edge portion abutting at the narrowing point and causes said cover to snap from the first bistable state into the second bistable state.
25. The closure system according to claim 23, wherein the wall region is formed with a groove, which is spaced from the narrowing point in the direction opposite to the direction of attachment and which is configured to engage with a clamping element of the edge portion of said cover.
26. The closure system according to claim 21, wherein: an extension in the direction of attachment is attached to or integrally formed with the edge portion and extends, in the closed state of the cover in the direction of attachment, at least up to the predefined location of the three-dimensional structure, and transfers a force acting from two opposite outer sides of the wall region to the top wall in such a manner that the top wall snaps from the first bistable state to the second bistable state; and the wall region has a penetration at the predefined location with a sliding element which extends transversely to the direction of attachment and is movable transversely to the direction of attachment on account of the force acting from the at least one opposite outer side of the wall region so that it is being pressed against the extension in order to open the cover.
27. The closure system according to claim 21, wherein: in a closed state of the closure system, the edge portion of the cover presses in the second state at a contact point from outside against the wall region; and the wall region at an outermost end portion thereof, when seen opposite to the direction of attachment, is shaped such that a snap-over of said cover from the first bistable state to the second bistable state and thus a closing of the closure system cannot only be effected by a force acting transversely to the direction of attachment from two opposite sides on the edge portion of the cover but also by a force acting in the direction of attachment on a predefined location of the top wall.
28. The closure system according to claim 27, wherein: the outermost end portion of said opening wall is shaped such that, in the open state of the closure system, the top wall of the cover contacts the opening wall at a contact point which is closer to the center of the opening than the transition region between the top wall and the edge portion; and a force acting on the region of the top wall of said cover in the direction of attachment at a pressure point acts on the edge portion via a lever arm formed between the pressure point and the contact point and causes said cover to snap over from the first bistable state to the second bistable state.
29. The closure system according to claim 28, wherein the outermost end portion of the opening wall has a shape which tapers transversely to the direction of attachment.
30. The closure system according to claim 28, wherein the opening narrows at the outermost end portion of the opening wall.
31. The closure system according to claim 28, further comprising: an extension extending substantially in the direction of attachment mounted or integrally formed at the edge portion and extending the lever arm of the force, said force acting transversely to the direction of attachment from at least one and preferably from two opposite outer sides on the edge portion for closing the closure system; and/or an extension extending substantially transversely to the direction of attachment attached or integrally formed at the top wall and extending the lever arm of the force, said force acting in the direction of attachment on the predefined location for closing the closure system.
32. The closure system according to claim 21, wherein said three-dimensional structure is a container.
33. The closure system according to claim 21, wherein the edge portion of said cover comprises at least one expansion portion formed of a second material component which is softer than a harder first material component forming a remaining edge portion and allowing a widening of the outer periphery of the edge portion in the first bistable state relative to the second bistable state.
34. The closure system according to claim 33, wherein said cover is integrally made of plastics by a multi-component injection molding process.
35. The closure system according to claim 33, wherein the edge portion of said cover comprises a plurality of expansion portions of the softer second material component which, starting from a transition region between the edge portion and the top wall, alternate equidistantly with intermediate portions of the harder first material component of the remaining edge portion.
36. The closure system according to claim 21, wherein the top wall merges into the edge portion with a constant angle that remains the same in the first bistable state and in the second bistable state.
37. The closure system according to claim 21, wherein a material thickness at a transition from the top wall to the edge portion is at least in partial regions greater than in a remaining region of said cover.
38. The closure system according to claim 21, wherein said cover, at a transition from the top wall to the edge portion, is formed, at least in partial regions thereof, from a material component that is harder than a material component forming a remaining said top wall and an entire said cover has a substantially uniform material thickness.
39. The closure system according to claim 33, wherein the edge portion in and outside the region with the expansion portion has a central portion extending axially in the direction of attachment or opposite thereto, and a lip portion adjacent to the central portion and extending radially inwards and/or outwards.
40. The closure system according to claim 33, further comprising a latching ring integrally formed at an end region of the edge portion or the lip portion, said latching ring being formed of a material which is softer or more elastic than the first material component.
Description
[0013] In the following, the invention is explained in greater detail using several embodiments. Therein shows:
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[0030]
[0031] In the first embodiment shown in
[0032] The cap 20 shown in
[0033] If the top wall 21 snaps into its concave and downwardly (i.e. in the direction of attachment) curved state, the outer circumference of the edge portion 22 increases. In order to keep the angle μ, which is included by the top wall 21 and the edge portion 22 in their transition region, constant in the two bistable states, the cap material should have sufficient rigidity. According to the invention, this is achieved by the fact that the transition region between the top wall 21 and the edge portion 22 has, at least in partial regions, but preferably over the entire circumference, a higher material thickness than the central region of the top wall 21. As shown in
[0034] The outer circumference in the concave bistable state (explained later on referring to
[0035] The edge portion 22 terminates in its expansion portions 24 as well as in its intermediate portions 23 in a latching ring 29 which is provided at the inner circumference and which is also formed from a softer material component, preferably the same as the expansion portions 24. This inner circumferential latching ring 29 imparts additional dimensional stability to the thin-walled cap 20, but is also sufficiently elastic to enable the enlargement of the outer circumference in the convex foldover position shown in
[0036] The latching ring 29 is formed on a lip portion 23a, 24a of the edge portion 22, the lip portion projecting radially inwards by 90°. The reason for this is that the cap 20 should grip the opening 11a to be closed from the outside, as will be explained in greater detail in
[0037] As a manufacturing process for the cap 20, the above-mentioned multi-component injection molding using one or more thermoplastics is particularly suitable. The multi-component technique allows a first (base) component to be injected for the top wall 21 and the intermediate portions 23, while the expansion portions 24, as well as the latching ring 29, are directly injected from a softer second component in a single manufacturing process. The optional third (particularly hard) material component for the transition region between the top wall and the edge portion can also be injection-molded directly in a single multicomponent injection molding process.
[0038] Preferred materials for the first component are: thermoplastic elastomers (TPE) and thermoplastic urethane (TPU).
[0039] Preferred materials for the second component are: Polycarbonate (PC), Acrylonitrile Butadiene Styrene (ABS) and Polystyrene (PS).
[0040] Preferred materials for the third component are: glass fiber reinforced polyamide (PA) or other glass fiber reinforced plastics.
[0041] Instead of producing the cover entirely by injection molding, it is also possible to overmold a blank obtained previously in a separate manufacturing step. It is conceivable, for example, that a cap which is made of sheet metal or a light metal (e.g. aluminum) and which essentially has the shape of a conventional Klick-Klack box cap with metal fingers at the outer periphery, could be encapsulated in the edge area with the softer (second) plastic component. The obtained result is a cover with significantly improved tightness against the leakage of liquids or gases from the box to be closed.
[0042] Instead of manufacturing the cap or lid from several material components of different hardness or elasticity, the cap or lid can also be manufactured by a thermoforming process, i.e. deep drawing, or by an injection molding process from only a single plastic material. Then, instead of the softer expansion portions at the edge portion, the above-mentioned folds are formed and reinforcement ribs and/or material thickenings are provided at the transition region between the top wall and the edge portion to keep the inner angle there constant in both bistable states.
[0043]
[0044]
[0045] In
[0046] As can be seen particularly well in
[0047] As also shown in
[0048] According to another modification shown in
[0049] According to another modification shown in
[0050]
[0051] The only difference to cap 20 is that the lid 30 does not have an inwardly protruding latching ring 29, but an outwardly protruding latching ring 39. This is because it is not intended to clamp to the container wall from the outside, but from the inside. Another conceivable option is, of course, a cover with both an inwardly and an outwardly projecting latching ring, which can then be used as both a cap and a cover. Furthermore, it would also be possible to place the lid 30 upside down on the box 10b without significantly changing its functionality. The middle section of the edge portion 32 would then not extend in the direction of attachment but also opposite thereto, and the cover 30 would change from its closed state to its open state by exerting a pressure on the top wall 31 in the direction of attachment, which can be advantageous for certain applications.
[0052] The edge portion 32 thus ends both in its expansion portions (not shown) and in its intermediate portions 33 in an outer circumferential latching ring 39. The latching ring is also formed from a softer material component, preferably the same material as the expansion portions. This circumferential latching ring 39 not only gives the thin-walled lid 30 additional dimensional stability, but is also sufficiently elastic to enable the enlargement of the outer circumference in the convex folding position shown in
[0053] The wall region 12b of the opening 11a to be closed has a ring-shaped groove 13b inside, into which the lid 30 is to engage, and which forms a step-shaped shoulder 15b at its lower edge. The area of the wall region 12b above the groove 13b (i.e. against the direction of attachment) is referred to as the protrusion 14b.
[0054] If the lid 30 is inserted from above into the opening 11b, the edge portion 32 hits with its latching ring 39 against the step 15b. This tells the user that the axial end position of the cover 30 has been reached which is the end position intended for locking. If the user now presses the top wall 31 downwards by a force F acting vertically downwards, the top wall 31 snaps from its convex bistable state shown in
[0055] To uncover the opening 11b again, the lid 30 must snap back into its original state. It can then be pulled out of the opening 11b due to its reduced outer diameter. Conventionally, a handle member on the top wall 31 was provided for this purpose. By the handle member, the lid 30 could be seized and pulled upwards. As described in detail below, the second embodiment of the present invention also allows the lid to be opened with a force F.sub.4, F.sub.5 acting laterally (transversely to the direction of attachment) on the container wall 12b, so that the handle member can be dispensed with.
[0056] As can be seen best in the enlarged representation of
[0057] As shown in
[0058]
[0059] The other end of the slider 13c meets the end of an edge portion extension 34 protruding in the direction of attachment from the edge portion 32 inside the container 10b. The extension 34 can be attached to or integrally formed with the edge portion 32 in partial areas or over the entire circumference. In the modification shown, the extension essentially has a length b3 and is thus longer than the edge portion 32 as such. The extension 34 acts as a lever arm of the length b3 up to the transition region between edge portion 32 and top wall 31.
[0060] If the slider 13c is pushed inwards with the minimum force F.sub.5′ at the actuator 13d, the extension 34 is moved such far into the interior of the container that it transfers, to the top wall 31 via the lever arm b3, the torque necessary for switching into the open bistable state. The same force F.sub.5′ when acting on the remaining wall region 12b would not be sufficient for opening of the cover 30—for example, because the wall thickness or strength of the container wall is large enough to make force transmission to the edge portion extension 34 sufficiently difficult. This additionally increases safety against any unintentional opening of the box-lid system.
[0061] As shown in the third modification of the second embodiment in
[0062] In summary, the present invention relates to a closure system with a three-dimensional structure 10a, 10b, in particular a container or an opening region of a technical apparatus, and a cover 20, 30 for fitting onto the three-dimensional structure 10a, 10b in order to close its opening 11a, 11b. The cover 20, 30 has a top wall 21, 31 which is deformable in a bistable manner between a first state curved in the direction of attachment and a second state curved opposite to the direction of attachment, and an annular edge portion 22, 32. The edge portion has a larger outer circumference in the first bistable state than in the second bistable state and is therefore adapted to effect a clamping attachment of the cover 20, 30 to a wall region 12a, 12b of the opening 11a, 11 b by the edge portion 22, 32 pressing against the wall region 12a, 12b in the first state from inside or pressing against the wall region 12a, 12b in the second state from outside. The three-dimensional structure 10a, 10b is configured to transfer a force exerted on the closure system at predefined locations A2, B2 from the outside in such a way that it leads to a snapping of the cover 20, 30 from one to the other of the two bistable states.
LIST OF REFERENCE SIGNS
[0063] 10a, 10b container [0064] 11a, 11b opening [0065] 12a, 12b sidewall [0066] 13a outer groove [0067] 13b inner groove [0068] 13c wall penetration with slider [0069] 13d actuator [0070] 13e constriction [0071] 14a, 14b, 14b′ protrusion [0072] 15a, 15b step [0073] 16, 16′ end section [0074] 17 narrowing element [0075] 18 extension of edge portion of cap [0076] 19 extension of top wall [0077] 20, 30 cover [0078] 20 cap [0079] 30 lid [0080] 21, 31 top wall [0081] 22, 32 edge portion [0082] 23, 33 intermediate portions (hard) [0083] 24 expansion portions (soft) [0084] 23a lip portion inside (hard) [0085] 24a lip portion inside (soft) [0086] 29 inner latching ring (soft) [0087] 33a lip portion outside (hard) [0088] 34 extension of edge portion of cover [0089] 39 outer latching ring (soft) [0090] a1, b1, a2, a2′, b2, b3 lever arms [0091] A1, B1 contact point [0092] A2, B2 pressure point