Charging circuit and charging method for an electrical energy storage system
10971941 · 2021-04-06
Assignee
Inventors
Cpc classification
H02J7/0048
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/122
PERFORMING OPERATIONS; TRANSPORTING
B60K6/28
PERFORMING OPERATIONS; TRANSPORTING
H02J7/0024
ELECTRICITY
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L53/122
PERFORMING OPERATIONS; TRANSPORTING
H02J7/00
ELECTRICITY
Abstract
A charging circuit for an electrical energy storage system having electrical energy storage units. The charging circuit includes a first input and a second input for electrically connecting to an energy source, a first output and a second output, and first pole connections and second pole connections. The pole connections are connected in an electrically conductive manner to corresponding pole connections of the electrical energy storage units. In addition, the charging circuit includes first switches, second switches, and third switches.
Claims
1. A charging circuit (200, 300, 400, 500) for an electrical energy storage system (100) with n electrical energy storage units (R1, R2, R3) each having a first pole and a second pole, the charging circuit comprising at least one first input (E1) and one second input (E2) for electrically connecting to an energy source, at least one first output (A1) and one second output (A2) for electrically connecting to an electrical component, at least n first pole connections (P1) and n second pole connections (P2), wherein an i-th first pole connection (P1) and an i-th second pole connection (P2) can be connected in an electrically conductive manner to the first pole of the i-th electrical energy storage unit (R1, R2, R3) and to the second pole of the i-th electrical energy storage unit (R1, R2, R3) respectively, at least n first switches (S11, S12, S13), wherein a first connection of the i-th first switch (S11, S12, S13) is connected in an electrically conductive manner to the i-th first pole connection (P1) of the i-th electrical energy storage unit (R1, R2, R3), at least n second switches (S21, S22, S23), wherein a first connection of the i-th second switch (S21, S22, S23) is connected in an electrically conductive manner to the i-th second pole connection of the i-th electrical energy storage unit (R1, R2, R3), and at least n-1 third switches (S31, S32), wherein a first connection of the k-th third switch (S31, S32) is connected in an electrically conductive manner to the first pole connection of the k-th electrical energy storage unit (R1, R2, R3) and a second connection of the k-th third switch (S31, S32) is connected in an electrically conductive manner to the second pole connection of the k+1-th electrical energy storage unit (R1, R2, R3), where n >1 and i<=n, and k<n are natural numbers, characterized in that the first output (A1) is connected in an electrically conductive manner to the second connection of the first switch (S11), the second output (A2) is connected in an electrically conductive manner to the second connection of the first second switch (S21), the first input (E1) is connected in an electrically conductive manner to the first connection of an nth first switch (S12, S13), the second input (E2) is connected in an electrically conductive manner to the first connection of the first second switch (S21), and the first (S11, S12, S13), second (S211, S22, S23) and third (S31, S32) switches are connected in such a way that, by means of an energy source connected to the first input (E1) and the second input (E2), a voltage level at least twice as high as the voltage level between the first output (A1) and the second output (A2) is applied between the first input (E1) and the second input (E2) during a charging operation.
2. The charging circuit (200, 300, 400, 500) as claimed in claim 1, characterized in that the second connection of the i-th second switch (S21, S22, S23) is connected in an electrically conductive manner to the second output (A2) and the second connection of the i-th first switch (S11, S12, S13) is connected in an electrically conductive manner to the first output (A1).
3. The charging circuit (200, 300, 400, 500) as claimed in claim 1, characterized in that the charging circuit (200, 300, 400, 500) comprises at least n-1 fourth switches (S41, S42) and the k-th fourth switch (S41, S42) is inserted into the electrical connection between the second connection of the k-th third switch (S31, S32) and the second pole connection (P2) of the k+l-th electrical energy storage unit (R2, R3), wherein the second connection of the k-th third switch (S31, S32) is connected in an electrically conductive manner to a first connection of the k-th fourth switch (S41, S42) and a second connection of the k-th fourth switch is connected in an electrically conductive manner to the second pole connection (P2) of the k+l-th electrical energy storage unit (R2, R3).
4. The charging circuit (200, 300, 400, 500) as claimed in claim 1, characterized in that for each two-element subset of the n-element set of the electrical energy storage units (R1, R2, R3), which does not consist of neighboring elements, the charging circuit (200, 300, 400, 500) comprises at least one fifth switch (S51) and at least one sixth switch (S61), wherein a first connection of the respective fifth switch (S51) and a second connection of the respective fifth switch (S51) are connected in an electrically conductive manner to the first pole connection (P1) of the respective first electrical energy storage unit (R1) and to a first connection of the respective sixth switch (S61) respectively, and wherein a second connection of the respective sixth switch (S61) is connected in an electrically conductive manner to the second pole connection (P2) of the respective second electrical energy storage unit (R3).
5. The charging circuit (200, 300, 400, 500) as claimed in claim 1, characterized in that an inductive component (201) is connected in an electrically conductive manner in series with at least one first switch (S11, S12, S13) and/or at least one second switch (S21, S22, S23).
6. A charging method for the charging operation of an electrical energy storage system (100) with n electrical energy storage units (R1, R2, R3), where n>1 applies, and with at least one charging circuit (200, 300, 400, 500) as claimed in claim 1, the charging method comprising the following steps: a) selecting at least two of the n electrical energy storage units (R1, R2, R3) to be charged by means of an energy source connected to the first input (E1) and the second input (E2) in a charging operation, and deciding whether an electrical component connected to the first output (A1) and the second output (A2) should be supplied during the charging of at least one electrical energy storage unit (R1, R2, R3) (ST70), b) opening the first switches (S11, S12, S13) and the second switches (S21, S22, S23) of the electrical energy storage units to be charged (R1, R2, R3), wherein depending on the decision in step a) those first switches (S11, S12, S13) and those second switches (S21, S22, S23) which belong to the at least one electrical energy storage unit (R1, R2, R3) supplying the electrical component are closed (ST71), c) closing those third switches (S31, S32), which connect the electrical energy storage units to be charged in series (ST72), and (d) starting the supply of energy by means of an energy source (ST75) connected to the first and second input.
7. The charging method as claimed in claim 6, further comprising the following step: a) closing the fourth switches (S41, S42) that are connected in an electrically conductive manner to the third switches (S31, S32) that connect the electrical energy storage units (R1, R2, R3) to be charged in series in an electrically conductive manner (ST73).
8. The charging method as claimed in claim 6, further comprising the following step: a) closing the fifth switches (S51) and sixth switches (S61) that connect in series the electrical energy storage units (R1, R2, R3) to be charged (ST74).
9. The charging method as claimed in claim 6, further comprising the following steps: a) switching off the energy supply (ST77), b) opening the switches which connect the charged electrical energy storage units (R1, R2, R3) in series (ST78), and c) closing the first switches (S11, S12, S13) and the second switches (521, S22, S23) of the charged electrical energy storage units (R1, R2, R3) (ST79).
10. The charging method as claimed in claim 9, further comprising the following steps after step h): j) comparison of the charge states of the n electrical energy storage units (R1, R2, R3); k) upon exceeding a predefined charge state difference between the n electrical energy storage units (R1, R2, R3), establishing an electrical connection between the electrical energy storage unit with the lowest charge state and the energy source, as well as interrupting the electrical connection between the other n-1 electrical energy storage units and the energy source by suitable activation of at least the first switches (S11, S12, S13) and the second switches (521, S22, S23); l) charging the electrical energy storage unit with the lowest charge state by starting the energy supply using the energy source, wherein a voltage level of the energy source is set to a voltage level prevailing between the first pole and the second pole of the electrical energy storage unit with the lowest charge state, until the charge state of the electrical energy storage unit has aligned itself to the charge states of the rest of the n-1 electrical energy storage units, at least except for the predefined charge state difference; and m) switching off the energy supply to the power source.
11. The charging method as claimed in claim 9, further comprising the following steps after step h) when an electrical component is supplied via the first output (A1) and the second output (A2): n) comparison of the charge states of the n electrical energy storage units (R1, R2, R3); o) upon exceeding the predefined charge state difference between the n electrical energy storage units (R1, R2, R3), establishing an electrical connection between the electrical energy storage unit with the highest charge state and the first output (A1) and the second output (A2), as well as interrupting the electrical connection between the other n-1 electrical energy storage units and the first output (A1) and/or the second output (A2) by suitable activation of at least the first switches (S11, S12, S13) and the second switches (S21, S22, S23); and p) supplying the electrical component with electrical energy by means of the electrical energy storage unit with the highest charge state, until the charge state of the electrical energy storage unit has aligned itself to the charge states of the rest of the n-1 electrical energy storage units, at least except for the predefined charge state difference.
12. The charging method as claimed in claim 9, characterized in that at least one switch is operated in a clocked mode for a defined period of time in step i).
13. The charging method as claimed in claim 6, characterized in that the charging states (SOC1, SOC2 SOC3) of the individual electrical energy storage units (R1, R2, R3) are monitored, and upon exceeding a defined charge state difference between any two electrical energy storage units (R1, R2, R3), an electrical component connected via the first output (A1) and the second output (A2) is supplied with energy by means of appropriate activation of at least the first (S11, S12, S13), the second (S21, S22, S23) and the third switches (S31, S32) by the electrical energy storage unit (R1, R2, R3) with the highest charge state (SOC1, SOC2 SOC3).
14. The charging method as claimed in claim 6, characterized in that the electrical energy storage units (R1, R2, R3) are uniformly charged by at least one of the electrical energy storage units to be charged (R1, R2, R3) selected in step a) being exchanged.
15. The charging method as claimed in claim 6, characterized in that depending on the decision in step a), the at least one electrical energy storage unit (R1, R2, R3) supplying the electrical component is exchanged on a cyclical basis.
16. An electrical energy storage system (100) with at least two electrical energy storage units (R1, R2, R3), characterized in that the electrical energy storage system (100) comprises a charging circuit (200, 300, 400, 500, 600) as claimed in claim 1.
17. An electrically powered vehicle comprising a charging circuit (200, 300, 400, 500) as claimed in claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Shown are:
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DETAILED DESCRIPTION
(10) The same reference numerals refer to the same device components or method steps in all figures.
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(12) TABLE-US-00001 S11 S12 S21 S22 S31 108 Switch position in closed/ open closed/ open closed closed charging mode open open
(13) In the charging mode therefore, twice the voltage is applied between the first input E1 and the second input E2, so that twice the amount of energy can be transferred for the same current. When producing the series circuit, care must be exercised to ensure that the second first switch S12 and the second second switch S22 are opened first before the first third switch S31 is closed, to avoid an electrical short circuit. In the case of mechanical switching devices such as contactors, this can be achieved by means of a common mechanical coupling of the second first switch S12, the second second switch S22 and the first third switch S31, with an appropriate delay in the opening of the first third switch S31, or in the case of electronic switching devices, such as MOSFETs or IGBTs, and with non-coupled electromechanical switching devices, by means of a suitable veto wiring of the control or by means of appropriately protected software functions in an electronic unit, not shown here, which controls the switching device. The first first switch S11 and the first second switch S21 can be in either the closed or open state, depending on whether one or more electrical components connected via the first output A1 and the second output A2 can also be supplied with energy during the charging operation. The supply of the connected electrical components 102 to 107 is useful, for example, in order to supply, for example, the cooling system of the battery 100 and any connected 12V consumers during the charging process. If the first first switch S11 and the first second switch S21 are closed, the electrical energy storage units R1 and R2 are charged to different levels. The first electrical energy storage unit R1 is charged by a lower charging current and therefore typically has a lower state of charge than the second electrical energy storage unit R2 at the end of the charging process.
(14) If the charging operation has been terminated and energy is intended to be delivered to electrical components connected via the first output A1 and the second output A2, then the switch position of the given switches will change as follows:
(15) TABLE-US-00002 S11 S12 S21 S22 S31 108 Switch position in closed Closed closed closed open open non-charging mode
(16) When switching over from series connection of the electrical energy storage units R1 and R2 to parallel connection of R1 and R2, it should be ensured that the first third switch S31 is opened first before the second first switch S12 and the second second switch S22 are changed over, to avoid a short circuit. This can be effected with the above-mentioned means, for example a mechanical coupling.
(17) In order to limit a possible compensation current when producing the parallel connection between the two electrical energy storage units, an additional, primarily inductively acting component 201 is included in the charging circuit 200. In addition, to limit the compensation current the second first switch S12 can be operated in a clocked mode for a certain length of time, for example several minutes.
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(21) TABLE-US-00003 S11 S12 S21 S22 S31 S41 S51 S61 S13 S23 S32 S42 109 110 111 112 R1 + R2 x/o o/x x/o o/x x x o o x/o x/o o o x o x o R1 + R3 x/o x/o x/o x/o o o x x o/x o/x o o x o o x R2 + R3 x/o x/o x/o x/o o o o o o/x o/x x x o x o x
(22) In the table, “x” denotes a closed switch position and “o” an open switch position. “x/o” indicates that both a closed and an open switch position are possible. For example, in the charging operation in the series connection of the electrical energy storage units R1 and R2, an electrical component connected via the first output A1 and the second output A2 can be supplied with power both via the first electrical energy storage unit R1 and the second electrical energy storage unit R2, as well as the third electrical energy storage unit R3. The same applies to the other possibilities of the series connections of two electrical energy storage units.
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