PASSIVE SAFETY SYSTEM
20210107646 · 2021-04-15
Inventors
Cpc classification
B64D45/00
PERFORMING OPERATIONS; TRANSPORTING
B64D2201/00
PERFORMING OPERATIONS; TRANSPORTING
B64U20/60
PERFORMING OPERATIONS; TRANSPORTING
B64U20/30
PERFORMING OPERATIONS; TRANSPORTING
B64C39/024
PERFORMING OPERATIONS; TRANSPORTING
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
B64U30/29
PERFORMING OPERATIONS; TRANSPORTING
B64U10/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In an embodiment an unmanned aerial vehicle comprises a central body and a plurality of support structures extending outwards from the central body. Each support structure supports a rotor blade assembly and is provided with one or more deformable portions. The rotor blade assembly defines a rotational axis of one or more rotor blades associated with the rotor blade assembly.
Claims
1. An unmanned aerial vehicle, UAV, comprising: a central body; and a plurality of support structures extending outwards from the central body, wherein each said support structure supports a rotor blade assembly, the rotor blade assembly defining a rotational axis of one or more rotor blades associated with the rotor blade assembly, and wherein each said support structure is provided with one or more deformable portions.
2. The UAV of claim 1, wherein the one or more deformable portions are configured to cover at least a portion of the support structure.
3. The UAV of claim 1, wherein each said support structure comprises: a rigid inner portion; and a deformable portion.
4. The UAV of claim 1, wherein the one or more rotor blades are mounted on an upper side of the support structure, and wherein the one or more deformable portions comprise at least a padding portion which is located on an underside of the support structure.
5. The UAV of claim 4, wherein the rotor blade assembly comprises a motor housing defining the rotational axis and mounted in a mounting section of the support structure, and wherein the padding portion comprises a mounting section portion located below the motor housing, the rotational axis passing through the mounting section portion.
6. The UAV of claim 5, wherein the mounting section portion comprises a recess formed therein, and the recess houses at least a part of the motor housing.
7. The UAV of claim 5, wherein the mounting section portion has a cross-section which is substantially concentric with the rotational axis and has a profile which tapers downwards towards a lower surface of the mounting section portion.
8. The UAV of claim 5, wherein the mounting section is located at a distal end of the support structure and the support structure comprises an elongate mid-section connecting the central body to the mounting section, and wherein the padding comprises an elongate portion which is located on at least an underside of the elongate mid-section.
9. The UAV of claim 8, wherein the elongate portion extends below the lower surface of the support structure by a first depth dimension and the mounting section portion extends below the lower surface of the support structure by a second depth dimension, the first and second depth dimensions being measured in a direction parallel to the rotational axis, and wherein the second depth dimension is greater than the first depth dimension.
10. The UAV of claim 8, wherein: the support structure extends outwards along a support axis which is substantially perpendicular to the rotational axis, the elongate portion has a first width dimension and the mounting section portion has a second width dimension, the first and second width dimensions being measured in a direction perpendicular to both the rotational axis and the support axis, and the second width dimension is greater than the first width dimension.
11. The UAV of claim 5, wherein the UAV comprises a sensor device, wherein the mounting section portion comprises a recess formed therein, and the recess houses the sensor device.
12. The UAV of claim 11, wherein the recess is substantially coaxial with the rotational axis.
13. The UAV of claim 11, wherein an aperture extends through the mounting section portion.
14. The UAV of claim 5, wherein the mounting section portion comprises a stabilising portion configured to engage a horizontal surface when the central body of the UAV is in contact with the horizontal surface and when the UAV is rotated about a tipping axis, thereby to inhibit the one or more rotor blades from engaging the horizontal surface.
15. The UAV of claim 1, wherein the support structure extends outwards along a support axis, and wherein the UAV comprises a rigid surface at a distal end of the support structure, the rigid surface facing away from the central body, and the one or more deformable portions comprise an outer deformable portion, the outer deformable portion extending beyond the rigid surface in a direction parallel to the support axis.
16. The UAV of claim 15, wherein the extension of the outer deformable portion beyond the surface has a thickness, measured parallel to the support axis, of less than 10 cm.
17. The UAV of claim 15, wherein a free end of each of the at least one rotor blade extends beyond the outer deformable portion in the direction parallel to the support axis.
18. The UAV of claim 1, wherein the one or more deformable portions comprise an inner deformable layer formed of a deformable material and an outer layer formed of a flexible material.
19. The UAV of claim 1, wherein the one or more deformable portions cover at least a portion of a lateral surface of the support structure.
20. The UAV of claim 1, wherein a surface of the one or more deformable portions conforms to a portion of an outer surface of the support structure.
21. The UAV of claim 1, comprising: at least one airbag configured to envelope at least a portion of an exterior surface of the UAV upon deployment.
22. The UAV of claim 21, wherein the at least one airbag is arranged to envelope at least a portion of the support structure upon deployment.
23. The UAV of claim 21, wherein the at least one airbag is arranged to envelope at least a portion of the rotor blade assembly upon deployment.
24. The UAV of claim 1, wherein the one or more deformable portions are reusable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF CERTAIN INVENTIVE EMBODIMENTS
[0050] Conventional unmanned aerial vehicles (UAVs), such as drones, include a chassis upon which are mounted one or more rotor blades which generate lift. In many consumer UAVs the chassis are constructed from a relatively inexpensive and lightweight material, such as plastic. Recently, logistics and retail businesses have begun realising the potential of UAVs for the automated delivery of goods to customers. To enable the delivery of large payloads over great distances, the UAVs need to be scaled up in size to enable the transport of the payload, and house larger power sources, motors, rotor blades and additional onboard electronic systems not present in consumer UAVs. This means that a lightweight plastic chassis is unsuitable to support the increased mass of the UAV during flight. Accordingly, these commercial UAVs require a stronger, more rigid chassis made from materials such as metal, meaning these commercial UAVs can have masses of around 10 to 20 kgs, or more.
[0051] With UAV deliveries in urban areas set to become more commonplace, stringent safety systems are required to ensure the safety of humans in the event that these commercial UAVs malfunction and fall to the ground, or collide with another aerial vehicle, such as an aeroplane.
[0052] Disclosed is a passive safety system for a UAV, such as a drone, that reduces injury and alleviates damage caused during a collision with an entity such as a human or aeroplane. In an example, the passive safety system comprises deformable padding. For example, the padding may be configured to cover at least a portion of the UAV's chassis, or the chassis may itself have an outer portion forming padding. For example, the padding is configured to protect an underside of a rigid portion of a support structure to protect the head or upper body of a human, should the UAV experience a loss of lift and fall to the ground. In another example, the padding is configured to extend beyond a distal end of the support structure of the chassis to mitigate damage caused during an in-air collision with an aerial vehicle, such as an aeroplane.
[0053]
[0054] A rotor blade assembly 108, in general, comprises a motor housing and one or more rotor blades 110. The motor housing generates rotational motion which in turn causes the one or more rotor blades 110 to rotate about a rotational axis 112 to generate lift. By controlling the rotational velocity of the rotor blades 110 associated with each rotor blade assembly 108, the UAV 100 can be configured to hover, or fly in a particular direction. The rotor blade assembly 108 may also comprise a mount, which supports other components of the rotor blade assembly 108 and couples the rotor blade assembly 108 to the rigid support structure 104. While the support axis 106 is illustrated as being perpendicular to the rotational axis 112, the support axis 106 may be angled with respect to the rotational axis 112 in some examples.
[0055]
[0056] Embodiments of the passive safety system according to the present disclosure comprise deformable padding 114. For example, the deformable padding 114 may cover at least a portion of a respective rigid support structure 104. Alternatively the support structure 104 may not be entirely rigid. For example, the support structure may comprise an inner rigid portion and a deformable portion which forms the deformable padding. In
[0057] In the example of
[0058] The padding 114 can be made of any deformable material that absorbs energy upon impact. For example, the padding 114 may comprise a foam, such as vinyl nitrile or an expanded polymer which includes expanded polystyrene (EPS) or expanded polypropylene (EPS). The padding 114 may comprise one or more types of material, such as one or more layers of deformable material. Furthermore, the padding 114 can be covered by an outer layer, such as a flexible material layer, such as a polycarbonate-based material.
[0059] In some examples, the padding 114 is also installed on a payload that is to be delivered by the UAV 100. For example, the padding 114 can be installed on a portion of the payload, such as the underside of a package payload that might come into contact with the colliding entity. As will be noted from at least
[0060]
[0061] In this example, the payload container 120 comprises a plurality of elongate channels 128 configured to receive either an underside of a respective rigid support structure 104 and/or an underside of respective padding 114. The channels 128 extend outwards from the centre of the payload container 120. The payload container 120 also comprises a plurality of indents 130 configured to support an underside of the padding 114 once attached to the rigid support structures 104.
[0062]
[0063] As described in relation to
[0064] In this example the mounting section 136 is located towards a distal end of the rigid support structure 104, i.e. at a point away from the body 102. Due to the concentrated weight of the motor housing 134, the padding 114 comprises a mounting section portion 138 positioned at least directly below the motor housing 134 to provide protection against impact with the motor housing 134. With reference to
[0065] The mounting section portion 138 has an outer profile which generally narrows and tapers towards a lower surface 142 of the mounting section portion 138. In one example, the width of the mounting section portion 138 tapers in one dimension, such as in a single dimension parallel to the support axis 106, or in a single dimension perpendicular to both the support axis 106 and rotational axis 112. In another example, the width of the mounting section portion 138 tapers in both said dimensions.
[0066] In addition to a mounting section 136, the support structure 104 further comprises an elongate mid-section 144 which extends between the body 102 and the mounting section 136. The padding 114 therefore further comprises an elongate portion 146 covering an underside of the elongate mid-section 144 to protect against damage from a collision with the elongate mid-section 144. In
[0067] As depicted in
[0068] Some UAVs 100 carry one or more sensor devices 152 to record data during flight. Sensor devices 152 may include cameras, RADARs, LIDARs, etc. Embodiments advantageously accommodate such (a) sensor device(s) 152 within a recess 154 formed within the mounting section portion 138 of the padding 114. In this example, the recess 154 is located in a lower surface 142 of the mounting section portion 138 to ensure that the field of view of the e.g. downwards facing camera 152 is unobscured by the UAV 100. The recess 154, depicted by dashed lines, and the camera 152 are substantially coaxial with the rotational axis 112 to ensure stability during imaging. An aperture 156 also extends through the mounting section portion 138 to allow the passage of wires (not shown). In the example depicted, the aperture 138 extends between the upper and lower recesses 140, 154; however, the upper recess 140 may not always be present, so the aperture 156 may extend generally toward the rigid support structure 104. Any wires may then pass through or along the rigid support structure 104 towards the body 102 of the UAV 100.
[0069] The padding 114 depicted in
[0070] The outer padding portion 158 has a thickness 118, measured in the direction along the support axis 106. The thickness 118 can be chosen depending upon various factors, such as rigidity of the support structure 104, average velocity of the UAV 100 during flight, mass of the UAV 100, etc. However, it has been realised that if the thickness 118 is too great, aerodynamics of the UAV can be compromised to an unacceptable level. The thickness may be around 5 cm, 10 cm, 15 cm, or 20 cm, for example.
[0071] In practical terms, the rotor blades 110 do little damage during a collision with an aerial vehicle when compared to an exposed rigid support structure 104. Thus, in the present example, a free end of the rotor blades 110 extends beyond the outer padding portion 158 in the direction parallel to the support axis 106.
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[0073] In some examples, the upper portion 160 of the padding may not comprise any padding material, but instead forms an attachment mechanism to secure the padding 114 to the rigid support structure 104. For example, the upper portion 160 of the padding 114 may comprise one or more straps, hook and loop fasteners, tape or the like, to hold the padding 114 in place.
[0074] The upper portion 160 of the padding 114 may be releasable and be folded over to one side to allow the rigid support structure 104 to be placed upon the padding, before securing the upper portion 160 around the rigid support structure 104. In another example however, the upper portion 160 may not be releasable, and the padding 114 defines a space or cavity 162 to permanently receive the rigid support structure 104. The components of the rotor blade assembly 108 can be attached to the mounting section 136 of the rigid support structure 104 via the upper recess 140 once the rigid support structure 104 has been inserted into the sleeve-like padding 114. An internal surface of the padding 114 therefore conforms to a portion of an outer surface of the rigid support structure 104.
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[0076] As described in relation to
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[0078] As described in relation to
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[0081] In the example depicted, the stabilising portion 174 is part of the mounting section portion 138; however, in other examples the stabilising portion 174 may be part of the elongate portion 146 of the padding 114. In that case, the depth of the padding would need to be greater to ensure the free ends 180 of the rotor blades 110 do not contact the ground 176.
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[0084] In another example, the elongate portion 164 and the mounting section portion 138 of the padding 114 on the left-hand side are unitary but comprise an undulating outer profile.
[0085] In the example of
[0086] In another embodiment, the padding may be replaced by or combined with one or more airbags which are deployed when certain conditions/triggers are met. For example, each support structure may be provided with an airbag that is configured to deploy in response to a trigger. For example, an onboard controller, such as a processor, may trigger the deployment in response to detecting a loss of power, that the UAV has become unresponsive, is unable to maintain altitude, or has become damaged. In another example, a signal may be received by the UAV (from a remote source) which instructs the controller to trigger the deployment. The airbags may be deployed when an onboard sensor detects that a collision with another object, such as an airplane, is imminent.
[0087] The airbags may be mounted along an exterior surface of the support members. Alternatively, the airbags may be mounted at least partially within the support structure. Once deployed, the airbag may inflate through an aperture formed in the support structure. Such a design improves aerodynamics by reducing drag.
[0088] The airbags may be arranged such that they envelope at least a portion of the exterior surface of the UAV and/or a rotor blade assembly upon deployment. For example, the airbags may be suitably arranged such that they envelope at least a portion of a support structure, an external camera, an external sensor, a package being carried by the UAV, a rotor blade motor and/or the rotor blades upon deployment.
[0089] Although the above embodiments describe padding which is deformable. In certain examples, the padding may not be deformable, but instead may be flexible.
[0090] The above embodiments are to be understood as illustrative examples. Further embodiments are envisaged. For example, the lower recess and corresponding sensor device may be located at any point along the length of the padding, and so is not necessarily located within the mounting section portion. It is to be understood that any feature described in relation to any one embodiment may be used alone, or in combination with other features described, and may also be used in combination with one or more features of any other of the embodiments, or any combination of any other of the embodiments. Furthermore, equivalents and modifications not described above may also be employed without departing from the scope of the disclosure, which is defined in the accompanying claims.