Oil-cooled screw compressor
11009025 · 2021-05-18
Assignee
Inventors
- Hirotaka Kameya (Ishinomaki, JP)
- Hideharu Tanaka (Tokyo, JP)
- Masahiko TAKANO (Tokyo, JP)
- Takeshi TSUCHIYA (Tokyo, JP)
Cpc classification
F04C2250/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C4/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In an oil-cooled screw compressor, a tooth crest arc of a fixed width is provided to the tooth crest of a male tooth profile, and simultaneously a tooth bottom arc is provided to the tooth bottom of a female tooth profile. Due to the actions thereof, the operation chamber immediately before disappearing exists only in a bottom half region from a line that connects the centers of the male and female tooth profiles, and the opening area relative to the volume of the operation chamber can be increased. As a result, the discharge of oil becomes smooth and energy loss is reduced.
Claims
1. An oil-cooled screw compressor comprising: a pair of a male rotor and a female rotor that mesh with each other around parallel two axes and each have twisted teeth, wherein a tooth profile of the female rotor has a circular arc section that coincides with an inscribed circle of the female rotor, a tooth profile of the male rotor has a circular arc section coincident with a circumscribed circle of the male rotor, and a ratio of a central angle of the circular arc section of the male rotor to a central angle of the circular arc section of the female rotor is a ratio of a number of teeth of the male rotor to the number of teeth of the female rotor.
2. The oil-cooled screw compressor according to claim 1, wherein a contour line of a discharge port provided in a casing configured to house the male rotor and the female rotor passes through a base point which is a position through which a tooth tip of the male rotor passes on a line segment connecting axes of the male rotor and the female rotor, and a contour line extending from the base point to a male rotor side is located on a locus line when the tooth tip of the male rotor facing the base point is reversely rotated or to be closer to a center of the tooth profile of the male rotor than the locus line, and a contour line extending from the base point to a female rotor side is located on a locus line when a tooth base of the female rotor is reversely rotated or to be closer to a center of the tooth profile of the female rotor than the locus line.
3. The oil-cooled screw compressor according to claim 1, wherein a contour line of a discharge port provided in the casing configured to house the male rotor and the female rotor does not exceed a line segment connecting rotation centers of the male rotor and the female rotor.
4. The compressor according to claim 3, wherein tooth grooves of the male rotor and the female rotor are configured such that an operation chamber of an upper half region in the rotation direction from a line segment connecting the rotation centers of the male rotor and the female rotor disappears earlier and an operation chamber of a lower half region remains, with rotation of the male rotor and the female rotor.
5. The oil-cooled screw compressor according to claim 1, wherein tooth grooves of the male rotor and the female rotor are configured such that an operation chamber of an upper half region in a rotation direction from a line segment connecting the rotation centers of the male rotor and the female rotor disappears earlier and an operation chamber of a lower half region remains, with rotation of the male rotor and the female rotor.
6. The oil-cooled screw compressor according to claim 1, further comprising: a casing which has a bore including two cylindrical holes that partly overlap and have the same length to accommodate the pair of the male rotor and female rotor, and in which an end surface of the bore is a bore end surface that faces in parallel with end surfaces of the pair of the male rotor and female rotor at a slight gap, the casing being provided with an oil injection port that communicates with at least one of operation chambers formed by being surrounded with tooth grooves of the pair of the male rotor and female rotor meshing with each other and the bore accommodating the tooth grooves, and the bore end surface being provided with an opening portion serving as a discharge port configured to discharge oil injected together with a gas to be compressed.
7. The oil-cooled screw compressor according to claim 1, wherein most of teeth of the male rotor are located outside a male pitch circle centered on an axis of the male rotor in a cross section perpendicular to the axis of the male rotor, and most of teeth of the female rotor are located inside a female pitch circle centered on the axis of the female rotor in the cross section perpendicular to the axis of the female rotor.
8. An oil-cooled screw compressor comprising: a pair of a male rotor and a female rotor that mesh with each other around parallel two axes and each have twisted teeth, wherein a tooth profile of the female rotor has a circular arc section that coincides with an inscribed circle of the female rotor, a contour line of a discharge port provided in a casing configured to house the male rotor and the female rotor passes through a base point which is a position through which a tooth tip of the male rotor passes on a line segment connecting two axes of the male rotor and the female rotor, and a contour line extending from the base point to a male rotor side is located on a locus line when the tooth tip of the male rotor facing the base point is reversely rotated or to be closer to a center of a tooth profile of the male rotor than the locus line, and a contour line extending from the base point to a female rotor side is located on a locus line when a tooth base of the female rotor is reversely rotated or to be closer to a center of the tooth profile of the female rotor than the locus line.
9. The oil-cooled screw compressor according to claim 8, wherein the tooth profile of the male rotor has a circular arc section coincident with a circumscribed circle of the male rotor, and a ratio of a central angle of the circular arc section of the male rotor to a central angle of the circular arc section of the female rotor is a ratio of a number of teeth of the male rotor to the number of teeth of the female rotor.
10. The oil-cooled screw compressor according to claim 8, wherein the contour line of the discharge port provided in the casing configured to house the male rotor and the female rotor does not exceed a line segment connecting rotation centers of the male rotor and the female rotor.
11. The compressor according to claim 10, wherein tooth grooves of the male rotor and the female rotor are configured such that an operation chamber of an upper half region in the rotation direction from a line segment connecting the rotation centers of the male rotor and the female rotor disappears earlier and an operation chamber of a lower half region remains, with rotation of the male rotor and the female rotor.
12. The oil-cooled screw compressor according to claim 8, wherein tooth grooves of the male rotor and the female rotor are configured such that an operation chamber of an upper half region in a rotation direction from a line segment connecting the rotation centers of the male rotor and the female rotor disappears earlier and an operation chamber of a lower half region remains, with rotation of the male rotor and the female rotor.
13. The oil-cooled screw compressor according to claim 8, further comprising: the casing has a bore including two cylindrical holes that partly overlap and have the same length to accommodate the pair of the male rotor and female rotor, and in which an end surface of the bore is a bore end surface that faces in parallel with end surfaces of the pair of the male rotor and female rotor at a slight gap, the casing being provided with an oil injection port that communicates with at least one of operation chambers formed by being surrounded with tooth grooves of the pair of the male rotor and female rotor meshing with each other and the bore accommodating the tooth grooves, and the bore end surface being provided with an opening portion serving as a discharge port configured to discharge oil injected together with a gas to be compressed.
14. The oil-cooled screw compressor according to claim 8, wherein most of teeth of the male rotor are located outside a male pitch circle centered on an axis of the male rotor in a cross section perpendicular to the axis of the male rotor, and most of teeth of the female rotor are located inside a female pitch circle centered on the axis of the female rotor in the cross section perpendicular to the axis of the female rotor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
MODE FOR CARRYING OUT THE INVENTION
(8) An embodiment of the present invention will be described with reference to
(9) The oil-cooled screw compressor includes a screw rotor which has a pair of a male rotor 1 and a female rotor 2 rotating by meshing with each other around parallel two axes and each having twisted teeth, and in which most of teeth of the male rotor 1 are located outside a male pitch 50 circle centered on the axis of the male rotor 1 in a cross section perpendicular to the axis of the male rotor 1, and most of teeth of the female rotor 2 are located outside the female pitch circle 49 centered on the axis of the female rotor 2 in the cross section perpendicular to the axis of the female rotor 2; and a casing 3 which has a bore 4 including two cylindrical holes which partly overlap and have the same length to accommodate the pair of rotors, and in which an end surface of the bore 4 is a bore end surface that faces in parallel with end surfaces of the pair of rotors at a slight gap, and the casing 3 is provided with an oil injection port 7 in at least one of operation chambers formed by being surrounded with tooth grooves of a pair of rotors meshing with each other and the bore 4 accommodating the tooth grooves, and the bore end surface is provided with a discharge port which discharges the oil injected together with a gas to be compressed. Here, in the male pitch circle 50 and the female pitch circle 49, a point obtained by dividing a line segment connecting the rotation center of the male rotor and the rotation center of the female rotor by a ratio of the number of teeth of the male rotor and the number of teeth of the female rotor is called a pitch point P, a circle in which a distance from the rotation center of the male rotor to the pitch point P is a radius is called a male pitch circle 50, and a circle in which a distance from the rotation center of the female rotor to the pitch point P is a radius is called a female pitch circle 49.
(10) The male rotor 1 and the female rotor 2 rotate, while meshing with each other in the respective cylindrical holes. A tooth profile is geometrically designed for the meshing part between the male rotor 1 and the female rotor 2 to theoretically have a gap of 0, an appropriate gap is set in the tooth profile to allow thermal deformation, gas pressure deformation, vibration and machining error, and the meshing part is manufactured to be thinner by that amount. Since the essence of the present invention does not directly participate in the setting method of the gap, although the existence of the gap is added to the consideration, the tooth profile described in this embodiment is geometrically designed and described a gap as 0. Therefore, even if expressed as “contact” in the sentence, there are many cases where a minute gap exists between the actual tooth profiles.
(11) Regarding the direction in which the screw compressor is installed, unlike the direction illustrated in
(12)
(13) When the opening angle and the number of teeth of these female and male rotors satisfy the following formula (1), continuous meshing of the female and male rotor is established.
θm:θf=Zf:Zm (1)
(14) Since the curve on the rear side (front and rear of the tooth profile means front and rear with respect to the rotational direction) of the rear tooth tip point 11 of the male rotor 1 is not essence of the present invention, a retreating surface of the tooth profile of the Patent Document 1 is used. As the curve on the front side of the front tooth tip point 12, the advancing surface of Patent Document 1 is used. However, when the tooth profile of the male rotor 1 is reversely rotated by 6 degrees from the reference and the rotation angle is set to minus 6 degrees and the front tooth tip point 12 is on a line segment connecting the rotation centers 23 and 13 of the female and male rotors, a shape connecting the curves of the advancing surface of Patent Document 1 to the front side from the point 12 is obtained. Thus, a smooth continuous tooth profile can be formed at the front tooth tip point 12.
(15) The tooth profile curve of the retreating surface of the female rotor of Patent Document 1 is used as a curve after the rear tooth base point 21 of the female rotor 2, and the tooth profile curve of the advancing surface of the female rotor of Patent Document 1 is used as the curve on the front side of the front tooth base point 22. As for the front side, like the male rotor 1, when the female rotor is reversely rotated by 4 degrees from the reference and the front tooth base point 22 is set to a position aligned with the line connecting the rotation centers 23 and 13 of the female and male rotors, a shape which connects the curve of the advancing surface of Patent Document 1 to the front side from the front tooth base point 22 is obtained.
(16) In tooth profile of the conventional female rotor, except for the tooth profile of Patent Document 2, the portions near the tooth tip at both ends of the tooth are convex curves, and the vicinity of the center between them is a concave curve. In contrast, as a feature of the tooth profile of the female rotor 2 according to this embodiment, since the section 21 to 22 of the tooth base circle in the vicinity of the center of the tooth profile are convex, both sides thereof are concave, and both end portions which are outside thereof are convex.
(17) A contour shape of the discharge port 6 is adapted to the tooth profile. The inside of the contour line is an opening portion which opens to the discharge side bore end surface as the discharge port. The drawing is divided, by the line segment connecting the rotation center 13 of the male rotor and the rotation center 23 of the female rotor, into an upper half region and a lower half region which are opposite to the rotation direction, but the discharge port 6 opens to the lower half region. When both rotors are at the reference position of 0 degree, the rear tooth tip point 11 of the male rotor and the rear tooth base point 21 of the female rotor are in contact with each other, but the position facing the contact point is set as a base point of the contour line of the discharge port 6. Further, the term “facing” means that it is at a position in which the rear tooth tip point and the rear tooth base point are in close contact with each other with the gap between the rotor end surface and the bore end surface being sandwiched therebetween, and in
(18) The contour line extending from the base point to the right side matches the locus traced by the rear tooth tip point 11 when the male rotor 1 is reversely rotated from the reference position. Alternatively, it is a line slightly shifted from the locus thereof, for example, within 3% of the radius of the male rotor to a line shifted toward the rotation center 13 of the male rotor. Similarly, the left side from the base point is set to a locus traced by the rear tooth base point 21 when the female rotor 2 is reversely rotated from the reference position, or to be closer to the rotation center 23 of the female rotor slightly smaller than the locus line, for example, within 3% of the female rotor radius. Therefore, the right and left lines are close to each other just below the base point, and the width thereof is about the width of the tool such as the end mill for processing the discharge port 6.
(19) When the male rotor 1 and the female rotor 2, which are three-dimensional bodies, are meshed with both the conventional tooth profile and the tooth profile of the present embodiment, both rotors are brought into contact with one continuous line. This line is called a seal line and is three-dimensionally bent and has the role of partitioning the operation chamber which can be located on the upper side of the rotor and the operation chamber which can be located on the lower side. Although the seal line is formed between both rotors, it cannot be visually observed, but as seen from the right side of
(20) In each of the operation chambers 31 to 37 of the screw compressor, one tooth groove of each of both female and male rotors communicates with each other, and the outer circumference and the end surface thereof are formed by being closed with the bore 4 which is the inner surface of the casing. When the rotor is rotated, the operation chamber moves parallel to the axial direction from the suction side end to the discharge side end. Due to the parallel movement, since the internal volume of the operation chamber gradually decreases, the internal gas to be compressed is compressed. When pressure rises to a predetermined pressure, it communicates with the discharge port 6 which is a penetration hole opened at the bore end on the discharge side, and the gas to be compressed and the oil are discharged to outside of the bore. When the rear end of the operation chamber reaches the discharge end, the internal volume becomes 0, and the discharging is completed. The shape near the rear end of the operation chamber is determined by the tooth profile of the rotor. In the operation chamber of the rotor according to the present embodiment, the upper half region is eliminated first, and the lower half region remains to the last.
(21) The shape of the seal line 30 is determined by the tooth profile, but the feature of the seal line according to this embodiment is the shape of the rear end of the operation chamber. The seal line 30 is bent, a portion 41 extending under the seal line extending long downward in the right direction is a boundary, and divides the left and right operation chambers (for example, the operation chambers 35 and 36). That is, the portion 41 extending under the seal line has a shape in which the lower half region extends toward the suction side with respect to the upper half region when the contour of the operation chamber is viewed from the rotor side surface. At the rear end (the left end in
(22) The right side of the step is a position at which the front tooth tip point 12 and the front tooth base point 22 are in contact with each other, and at that time, a certain range of the advancing surface simultaneously comes into contact with each other. Therefore, in
(23) Since the internal volume gradually expands in the operation chambers 31 to 33 in which the upper side of the seal line 30 is in the suction process, the gas to be compressed flowing in from the suction port 5 opened in the casing 3 is suctioned therein. The operation chambers 34 to 37 in the compression process and the discharging process are arranged on the lower side of the seal line 30. The volumes of these operation chambers are gradually reduced.
(24) The operation chamber is a space in which the teeth grooves of both rotors (because the male rotor is the space formed between the teeth and the adjacent teeth, and the female rotor is a concave tooth, it is a space surrounded by the teeth) communicates one by one with each other to form a V shape. The outer side of the operation chamber is closed by the inner surface and the end surface of the bore 4 of the casing 3, and since the space between the rotors 1 and 2 is blocked by the seal line 30, a closed space is formed. As mentioned above, since a minute gap for smoothly rotating the rotor is present between both rotors or between the rotor and the bore, there is a slight internal leakage of gas to be compressed or oil, but it is not directly related to the essence of this embodiment.
(25) When both rotors 1 and 2 are rotated while being meshed with each other, the operation chambers 31 to 37 move to the right side from the suction side end to the discharge side end like the rotary advertisement tower of the barbershop. In
(26) Although it is the oil injected into the operation chamber 34, since the oil has a density of much higher than the gas to be compressed and is injected at a speed slower than the movement speed of the operation chamber, the oil tends to accumulate at the rear end of the operation chamber. Therefore, the oil moves so as to be scraped by the rotor at the rear end of each operation chamber. Even in the discharging process, even if the operation chamber moving relative to the discharge port 6 opens, the rate at which the gas to be compressed is discharged is high at the initial stage, and most of the oil is discharged at the last stage.
(27) Since the opening area of the discharge port decreases at the final stage of the discharging process, troubles of increasing discharge resistance tend to occur. This will be described in detail with reference to
(28) The contour line of the discharge port 6 illustrated in
(29) In addition, for comparison,
(30) Further,
(31) The final stage of the discharging process will be described with time with reference to
(32)
(33) For comparison, the final stage of the same discharge in the conventional example will be described with reference to
(34)
(35) In this way, in the conventional tooth profile, despite the fact that the discharge resistance is larger than this embodiment, since the operation chamber surely reduces the volume, the pressure of the inside oil inevitably rises sharply. The pressure acts on the rotor tooth surface and leads to an increase in torque for driving the rotor. Although the area in which the oil pressure acts is small, the energy loss exceeds the measurement error or negligible level due to the high pressure.
(36) In contrast, according to this embodiment, the operation chamber just before disappearance exists only in the lower half region from the line connecting the centers of the female and male teeth shapes, and the opening area with respect to the operation chamber volume increases. This makes it possible to smoothly discharge the oil and to prevent a sudden rise in the internal pressure of the operation chamber just before disappearance. Therefore, since the torque for driving the rotor can be reduced, and the power consumption of the motor that gives rotation and the fuel consumption of the engine can be reduced, it is possible to achieve an oil-cooled screw compressor with high energy efficiency and excellent energy saving.
(37) Incidentally, in the shape of the contour line, the range not defined herein is not concerned with “smooth discharge of oil just before the disappearance of the operation chamber” which is the essence of the present invention.
(38) Although the embodiments have been described above, the present invention is not limited to the embodiments described above, but includes various modifications. For example, the above-described embodiments have been described in detail in order to describe the present invention in an easy-to-understand manner, and are not necessarily limited to those having all the configurations described.
REFERENCE SIGNS LIST
(39) 1 Male rotor 2 Female rotor 3 Casing 4 Bore 5 Suction port 6 Discharge port 7 Oil injection port 8 Oil 9 Tongue-shaped projection portion 11 Rear tooth tip point of male rotor 12 Front tooth tip point of male rotor 13 Rotation center of male rotor 21 Rear tooth base point of female rotor 22 Front tooth base point of female rotor 23 Rotation center of female rotor 30 Seal line 31 to 37 Operation chamber 39 Operation chamber in discharging process of conventional example 41 Portion extending under seal line 43 Step of seal line 44 Vertical portion of seal line 45 Horizontal portion of seal line 46 Vertical line of rear end of operation chamber 47 Tooth base circle 48 Tooth tip circle 49 Female pitch circle 50 Male pitch circle