Compressor rotor of a fluid flow machine
10995768 · 2021-05-04
Assignee
Inventors
Cpc classification
F01D5/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A compressor rotor of a turbomachine includes a rotor disk; a rotor hub forming or connected to a radially outer edge of the rotor disk; and a plurality of rotor blades on the rotor hub extending radially outwards. The rotor hub includes an axially frontal leading edge, an axially rear trailing edge, a top side, a frontal bottom side extending on a bottom side of the rotor hub from the leading edge in a direction of the rotor disk and transitioning into same, and a rear bottom side extending on the bottom side from the trailing edge in the direction of the rotor disk and transitioning into same. The frontal bottom side and/or the rear bottom side of the hub is contoured in a circumferential direction of the rotor hub to form respectively one indentation in an area below a rotor blade.
Claims
1. A compressor rotor of a turbomachine, comprising: a rotor disk that is rotatable about a rotational axis that defines an axial direction, wherein a radial direction extends perpendicular to the axial direction and a circumferential direction extends perpendicular to the axial direction and to the radial direction, a rotor hub that forms a radially outer edge of the rotor disk or is connected to the rotor disk, and a plurality of rotor blades that are arranged at the rotor hub and extend radially outwards, wherein the rotor hub comprises: an axially frontal leading edge, an axially rear trailing edge, a top side of the rotor hub from which the plurality of rotor blades project, a frontal bottom side of the rotor hub that extends on a bottom side of the rotor hub from the axially frontal leading edge toward the rotor disk and transitions into the rotor disk, and a rear bottom side of the rotor hub that extends on the bottom side of the rotor hub from the axially rear trailing edge toward the rotor disk and transitions into the rotor disk, wherein at least one chosen from the frontal bottom side of the rotor hub and the rear bottom side of the rotor hub is contoured to change a radial thickness of the rotor hub along the circumferential direction of the rotor hub to form a plurality of indentations in the rotor hub, with a quantity of the plurality of indentations equaling a quantity of the plurality of rotor blades and with an individual one of the plurality of indentations respectively positioned below each of the plurality of rotor blades such that the rotor hub has a relative reduction in thickness below each of the plurality of rotor blades; wherein in at least one section through the rotor hub in a lane transverse with respect to the rotational axis, in the circumferential direction, a maximum blade root thickness and the individual one of the plurality of indentations cover first and second angular ranges, respectively, which overlap with each other, wherein the maximum blade root thickness is defined as an area of a rotor blade that extends in the circumferential direction and that extends from a rounded-off portion of the rotor blade on a suction side up to a rounded-off portion of the rotor blade on a pressure side of the rotor blade, wherein the first angular range lies completely inside the second angular range.
2. The compressor rotor according to claim 1, wherein the rotor hub respectively forms the individual one of the plurality of indentations starting from at least one chosen from the axially frontal leading edge and the axially rear trailing edge.
3. The compressor rotor according to claim 1, wherein the individual one of the plurality of indentations is embodied in a concave manner and extends in the axial direction toward the rotor disk.
4. The compressor rotor according to claim 3, wherein a depth of the individual one of the plurality of indentations decreases toward the rotor disk.
5. The compressor rotor according to claim 1, wherein the individual one of the plurality of indentations extends in the circumferential direction over a length that is between half and five times the maximum blade root thickness.
6. The compressor rotor according to claim 1, wherein, in the at least one section through the rotor hub in the plane transverse with respect to the rotational axis, a maximum thickness reduction of the rotor hub is provided through the individual one of the plurality of indentations in a range of between 5% and 30% with respect to the thickness of the rotor hub in a middle between two adjacent rotor blades of the plurality of rotor blades.
7. The compressor rotor according to claim 1, and further comprising at least one chosen from contouring of the frontal bottom side of the rotor hub and contouring of the rear bottom side of the rotor hub in the circumferential direction is provided in a periodic manner such that the plurality of indentations have a same relative position to the plurality of rotor blades at all of the plurality of rotor blades.
8. The compressor rotor according to claim 1, and further comprising at least one chosen from contouring of the frontal bottom side of the rotor hub and contouring of the rear bottom side of the rotor hub in the circumferential direction is provided in a non-periodic manner such that the plurality of indentations differ with respect to the relative position to the plurality of rotor blades at least at some of the plurality of rotor blades.
9. The compressor rotor according to claim 8, wherein the contouring is realized in such a way in the non-periodic manner that, for a group of adjacent guide vanes, the relative position of the individual one of the plurality of indentations with respect to the respective guide vane is shifted in the circumferential direction from one of the plurality of rotor blades to another of the plurality of rotor blades.
10. The compressor rotor according to claim 8, wherein, in a group of adjacent rotor blades of the plurality of rotor blades, a relative position of the plurality of indentations to a respective one of the group of adjacent rotor blades is shifted in the circumferential direction in such a manner that, if d2 is the maximum blade root thickness and n is a number of the adjacent rotor blades of the group, the plurality of indentations are displaced in the circumferential direction from one blade of the group to another blade of the group by an angle that equals d2 divided by n.
11. The compressor rotor according to claim 10, wherein the regarded group of adjacent rotor blades has between three and seven rotor blades.
12. The compressor rotor according to claim 10, wherein the regarded group of adjacent rotor blades has between four and six rotor blades.
13. The compressor rotor according to claim 1, wherein the rotor disk, the rotor hub and the plurality of rotor blades are embodied in an integral manner.
14. The compressor rotor according to claim 1, wherein the rotor hub and the plurality of rotor blades are embodied in an integral manner.
15. The compressor rotor according to claim 1, wherein the individual one of the plurality of indentations extends in the circumferential direction over a length that is between the maximum blade root thickness and three times the maximum blade root thickness.
16. The compressor rotor according to claim 1, wherein the maximum thickness reduction of the rotor hub is provided through the individual one of the plurality of indentations in a range of between 10% and 20% with respect to the thickness of the rotor hub in a middle between two adjacent rotor blades of the plurality of rotor blades.
17. A compressor rotor of a turbomachine configured as a BLISK or a BLING, comprising: a rotor disk that is rotatable about a rotational axis that defines an axial direction, wherein a radial direction extends perpendicular to the axial direction and a circumferential direction extends perpendicular to the axial direction and to the radial direction, a rotor hub that forms a radially outer edge of the rotor disk or is connected to the rotor disk, and a plurality of rotor blades that are arranged at the rotor hub and extend radially outwards, wherein the rotor hub comprises: an axially frontal leading edge, an axially rear trailing edge, a top side of the rotor hub from which the plurality of rotor blades project, a frontal bottom side of the rotor hub that extends on a bottom side of the rotor hub from the axially frontal leading edge toward the rotor disk and transitions into the rotor disk, and a rear bottom side of the rotor hub that extends on the bottom side of the rotor hub from the axially rear trailing edge toward the rotor disk and transitions into the rotor disk, wherein at least one chosen from the frontal bottom side of the rotor hub and the rear bottom side of the rotor hub is contoured to change a radial thickness of the rotor hub along the circumferential direction of the rotor hub to form a plurality of indentations in the rotor hub, with a quantity of the plurality of indentations equaling a quantity of the plurality of rotor blades and with an individual one of the plurality of indentations respectively positioned below each of the plurality of rotor blades such that the rotor hub has a relative reduction in thickness below each of the plurality of rotor blades, wherein, the plurality of indentations are respectively formed in the rotor hub starting from at least one chosen from the axially frontal leading edge and the axially rear trailing edge, the plurality of indentations are embodied in a concave manner and extend in the axial direction toward the rotor disk, in at least one section through the rotor hub in a plane transverse with respect to the rotational axis, in the circumferential direction, a maximum blade root thickness and the individual one of the plurality of indentations cover first and second angular ranges, respectively, which overlap with each other, wherein the maximum blade root thickness is defined as an area of a rotor blade that extends in the circumferential direction and extends from a rounded-off portion of the rotor blade on a suction side up to a rounded-off portion of the blade on a pressure side of the rotor blade, wherein the first angular range lies completely inside the second angular range, and the plurality of indentations extend in the circumferential direction over a length that is between half and five times the maximum blade root thickness, wherein the BLISK incorporates the rotor disk, the rotor hub and the plurality of rotor blades in an integral manner and the BLING incorporates the rotor hub and the plurality of rotor blades in an integral manner.
18. A compressor rotor of a turbomachine configured as a BLISK or a BLING, comprising: a rotor disk that is rotatable about a rotational axis that defines an axial direction, wherein a radial direction extends perpendicular to the axial direction and a circumferential direction extends perpendicular to the axial direction and to the radial direction, a rotor hub that forms a radially outer edge of the rotor disk or is connected to the rotor disk, and a plurality of rotor blades that are arranged at the rotor hub and extend radially outwards, wherein the rotor hub comprises: an axially frontal leading edge, an axially rear trailing edge, a top side of the rotor hub from which the plurality of rotor blades project, a frontal bottom side of the rotor hub that extends on a bottom side of the rotor hub from the axially frontal leading edge toward the rotor disk and transitions into the rotor disk, and a rear bottom side of the rotor hub that extends on the bottom side of the rotor hub from the axially rear trailing edge toward the rotor disk and transitions into the rotor disk, wherein at least one chosen from the frontal bottom side of the rotor hub and the rear bottom side of the rotor hub is contoured to change a radial thickness of the rotor hub along the circumferential direction of the rotor hub to form a plurality of indentations in the rotor hub, with a quantity of the plurality of indentations equaling a quantity of the plurality of rotor blades and with an individual one of the plurality of indentations respectively positioned below each of the plurality of rotor blades such that the rotor hub has a relative reduction in thickness below each of the plurality of rotor blades and such that in each meridional section through the rotor hub, at least one chosen from a boundary line of the frontal bottom side of the rotor hub at least adjoining at the axially frontal leading edge and a boundary line of the rear bottom side of the rotor hub at least adjoining at the axially rear trailing edge is shaped as an ellipse, wherein the BLISK incorporates the rotor disk, the rotor hub and the plurality of rotor blades in an integral manner and the BLING incorporates the rotor hub and the plurality of rotor blades in an integral manner, wherein, in at least one section through the rotor hub in a lane transverse with respect to the rotational axis, in the circumferential direction, a maximum blade root thickness and the individual one of the plurality of indentations cover first and second angular ranges, respectively, which overlap with each other, wherein the maximum blade root thickness is defined as an area of a rotor blade that extends in the circumferential direction and that extends from a rounded-off portion of the rotor blade on a suction side up to a rounded-off portion of the rotor blade on a pressure side of the rotor blade, wherein the first angular range lies completely inside the second angular range.
19. The compressor rotor according to claim 18, wherein the boundary line is embodied so as to be elliptic in its entire length up to the transition to the rotor disk.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in more detail on the basis of exemplary embodiments with reference to the accompanying drawings in which:
(2)
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DETAILED DESCRIPTION
(10)
(11) The medium-pressure compressor 20 and the high-pressure compressor 30 respectively have a plurality of compressor stages that respectively comprise a rotor stage and a stator stage. The turbofan engine 100 of
(12) The turbofan engine 100 has an engine nacelle 1 that comprises an inlet lip 14 and forms an engine inlet 11 at the inner side, supplying inflowing air to the fan 10. The fan 10 has a plurality of fan blades 101 that are connected to a fan disk 102. Here, the annulus of the fan disk 102 forms the radially inner boundary of the flow path through the fan 10. Radially outside, the flow path is delimited by the fan housing 2. Upstream of the fan-disc 102, a nose cone 103 is arranged.
(13) Behind the fan 10, the turbofan engine 100 forms a secondary flow channel 4 and a primary flow channel 5. The primary flow channel 5 leads through the core engine (gas turbine) that comprises the medium-pressure compressor 20, the high-pressure compressor 30, the combustion chamber 40, the high-pressure turbine 50, the medium-pressure turbine 60, and the low-pressure turbine 70. At that, the medium-pressure compressor 20 and the high-pressure compressor 30 are surrounded by a circumferential housing 29 which forms an annulus surface at the internal side, delimitating the primary flow channel 5 radially outside. Radially inside, the primary flow channel 5 is delimitated by corresponding rim surfaces of the rotors and stators of the respective compressor stages, or by the hub or by elements of the corresponding drive shaft connected to the hub.
(14) During operation of the turbofan engine 100, a primary flow flows through the primary flow channel 5, which is also referred to as the main flow channel. The secondary flow channel 4, which is also referred to as the partial-flow channel, sheath flow channel, or bypass channel, guides air sucked in by the fan 10 during operation of the turbofan engine 100 past the core engine.
(15) The described components have a common rotational or machine axis 90. The rotational axis 90 defines an axial direction of the turbofan engine. A radial direction of the turbofan engine extends perpendicularly to the axial direction.
(16) What is important in the context of the present invention is the embodiment of a compressor rotor, i.e. of the rotor of a compressor stage, wherein one or multiple compressor rotors of the low-pressure compressor, of the medium-pressure compressor, or of the high-pressure compressor can be embodied in the manner described in the following.
(17) The basic structure of the compressor rotor 2 is shown in the meridional section in
(18) The compressor rotor 20 has a rotor disk 21, a rotor hub 22, and a plurality of rotor blades 23. The rotor disk 21 can be rotated about a rotational axis that extends in an axial direction x (e.g. the rotational axis 90 of
(19) The compressor rotor 20 is described in a cylindrical coordinate system having the coordinates x, r and φ. Here, x indicates the axial direction, r indicates the radial direction, and φ indicates the angle in the circumferential direction. Starting at the x-axis, the radial direction points radially outwards. Here, terms such as “in front”, “behind”, “frontal” and “rear” always refer to the axial direction, which substantially corresponds to the flow direction.
(20) The rotor blades 23 have a leading edge 231, a trailing edge 232, a pressure side 234, a suction side 235, and a blade tip 236. A separate blade root is not provided in the shown exemplary embodiment, since the compressor rotor is embodied in BLISK design, i.e. the rotor disk 21, the rotor hub 22, and the rotor blades 23 are embodied in an integral manner. However, this is not necessarily the case. Alternatively, the rotor blades can respectively have a blade root that is fixated in a corresponding recess inside the rotor hub. It can alternatively also be provided that the compressor rotor is realized in BLING design, with the rotor hub 22 and the rotor blades 23 being embodied in an integral manner.
(21) Since the compressor rotor is realized in BLISK design in the
(22) The rotor hub 22, which may also be referred to as a blade platform, has a leading edge 221, a trailing edge 222, and a top side of the hub 223 that extends from the leading edge 221 to the trailing edge 222, with the rotor blades 23 projecting from the same. The top side of the hub 223 forms a ring surface that delimits the flow channel through the rotor blade ring radially inside during operation of the compressor rotor.
(23) Further, the rotor hub 22 has a frontal bottom side of the hub 224 that extends on the bottom side of the rotor hub 22 from the leading edge 221 in the direction of the rotor disk 21 and transitions into the same, and a rear bottom side of the hub 225 that extends on the bottom side of the rotor hub 22 from the trailing edge 222 in the direction of the rotor disk 21 and transitions into the same.
(24) The rotor disk 21 has a disk-shaped area 211 and a disk root 212.
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(26) The indentation 40 extends in the circumferential direction as well as in the axial direction. The surface of the indentation 40 correspondingly has a larger radius (i.e. a radial distance from the rotational axis) in the circumferential direction as well as in the radial direction that the areas at the bottom side of the hub 224, which do not form an indentation.
(27) According to one embodiment, it is provided that the indentation 40 begins at the leading edge 221 of the rotor hub and from there extends in the axial direction in the direction of the rotor disk 21. Here, it can be provided that the depth of the indentation 40 decreases in the direction of the rotor disk 21, and that is disappears completely starting at a certain axial extension (e.g. after an axial extension that is in the range of between 10% and 30% of the axial extension of the rotor hub 22). The softness that is achieved by means of the indentation 40 is thus in particular realized in the edge area of the rotor hub 22.
(28) The indentation 40 is concave and in principle can have any desired shape. Preferably, it has soft transitions to the adjoining areas of the bottom side of the hub 224, which are not provided with an indentation.
(29) The indentation 40 is embodied in the area below the rotor blade 23 at the bottom side of the hub 224. This will be described in more detail in the following. The rotor blade 23 has a blade thickness d1 that is defined by the distance between the suction side 235 and the pressure side 234. In the transition to the top side of the hub 223, the rotor blade forms a rounded-off portion 237, 238 at the suction side 235 and the pressure side 234 in a per se known manner, with that rounded-off portion 237, 238 also being referred to as the “fillet”. What is referred to as the maximum blade root thickness d2 is the blade thickness d1 plus the thickness in the circumferential direction of the rounded-off portions 237, 238. Thus, the maximum blade root thickness d2 is the area of the rotor blade 23 that extends in the circumferential direction at its intersection point with the hub surface 223, extending from the rounded-off portion 237 on the suction side 235 up to the rounded-off portion 238 on the pressure side 234 of the blade 23.
(30) An angular range Δφ1 of the polar angle φ of the regarded cylindrical coordinate system corresponds to the maximum blade root thickness d2. Likewise, an angular range Δφ2 corresponds to the indentation 40 extending in the circumferential direction from the beginning of the indentation 40 up to the end of an indentation 40. As the indentation 40 is embodied in the area below a rotor blade 23, the indentation 40 and the maximum blade root thickness d2 overlap in the circumferential direction. This means that the angles Δφ1 and Δφ2 overlap at least partially. In other words, at least one section of the indentation 40 lies in the radial direction below the maximum blade root thickness d2. Like in the exemplary embodiment of
(31) Alternatively or additionally, such an indentation can also be inserted into the rotor hub 22 in the area of the rear bottom side of the hub 225 (cf.
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(33) As can be seen in
(34) The indentations 41, 42, 43 may for example extend in the circumferential direction φ across a length that is between half (d2/2) and five times (5*d2) the maximum blade root thickness d2, in particular between the maximum blade root thickness (d2) and three times (3*d2) the maximum blade root thickness d2, wherein the maximum blade root thickness d2 is defined in the manner as described with respect to
(35)
(36) What is regarded here in
(37) In the group of four blades that is regarded in
(38) Alternatively or additionally, such a displacement of the indentations can also be realized in the area of the rear bottom side of the hub 225 (cf.
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(40) It is provided that, in the meridional section, the boundary line 226 of the frontal bottom side of the hub 224 can be described by an ellipse at least adjoining at the leading edge 221. Alternatively or additionally, it is provided that, in the meridional section, the boundary line 227 of the rear bottom side of the hub 225 can be described by an ellipse at least adjoining at the trailing edge 222. At that, the described contouring is circumferentially symmetrical, meaning that it applies to each meridional section through the rotor hub 22.
(41) It can be provided that the boundary line 226 and/or the boundary line 227 is embodied in an elliptical manner in its total length up to the transition to the rotor disk 21 or its disk-shaped area 211. Alternatively, it can be provided that the boundary line 226 and/or the boundary line 227 is embodied in an elliptical manner only over a part of its length, for example across a section that adjoins the leading edge 221 or the trailing edge 222 and that has an axial component in the range of between 10% and 30% of the axial extension of the rotor hub 22 (i.e. between the leading edge 221 and the trailing edge 222).
(42)
(43) The present invention is not limited in its embodiment to the previously described exemplary embodiments. For example, the shape of the indentations in
(44) It is furthermore pointed out that the features of the individually described exemplary embodiments of the invention can be combined in various combinations with one another. Where areas are defined, they include all the values within these areas and all the sub-areas falling within an area.