Method for operating a multi-frequency metal detector and multi-frequency metal detector
10989829 · 2021-04-27
Assignee
Inventors
Cpc classification
International classification
Abstract
A metal detector (1) has a drive coil (L61) and at least one detection coil (L62, L63) that detect fluctuations in a magnetic field generated by the drive coil, caused by metallic particles present in an inspected object. A multi-frequency transmitter unit (10) has a converter (4) with a plurality of drive switches (S41, S42; S43, S44) driven by a drive controller (2). The drive switches alternately conduct a drive current through the drive coil to generate an electromagnetic field with two or more different frequency components. A waveform of the drive current is determined, as is at least one pulse-modulated (PXM) signal corresponding to the determined waveform. The determined PXM-signal is determined online or is stored in a memory module (231; 232). The determined PXM-signal is generated and applied to control the drive switches. The drive current can be applied to the drive coil through an admittance unit (5).
Claims
1. A method for operating a metal detector which has a drive coil that produces an electromagnetic field in a product, at least one detection coil that is arranged to detect fluctuations in a magnetic field caused by the presence of metallic particles in the product, and a multi-frequency transmitter unit having a converter with a plurality of drive switches that are driven by a drive controller according to operating instructions, with the drive switches alternately conducting a drive current (i.sub.D) through the drive coil so that the generated electromagnetic field exhibits two or more different frequency components (f.sub.D1, f.sub.D2); the method comprising the steps of: determining a waveform of the drive current (i.sub.D) for the at least two different frequency components (f.sub.D1, f.sub.D2); determining at least one pulse modulated (“PXM”) signal (s.sub.PXM) that is a modulated pulse sequence which corresponds to the determined waveform of the drive current (i.sub.D), the at least one PXM signal the at least one PXM signal being either a pulse-width modulated signal or a pulse-density modulated signal; and controlling the drive switches by generating and applying the at least one determined PXM-signal (s.sub.PXM) to the drive switches, wherein the at least one determined PXM-signal (s.sub.PXM) is determined online or is stored in at least one module of a memory according to the operating instructions provided.
2. The method of claim 1, wherein the step of determining the waveform of the drive current (i.sub.D) comprises the step of: superposing current components relating to the at least two different frequency components (t.sub.D1, f.sub.D2), including sinusoidal frequency components (t.sub.D1, f.sub.D2) that are odd and/or even harmonics.
3. The method of claim 2, further comprising the step of: determining the waveform of the drive current (i.sub.D) at least for a cycle duration of a frequency component (f.sub.D1) with a lowest frequency present in the drive current (i.sub.D) and generating the drive current (i.sub.D) by sequentially repeating the determined waveform of the drive current (i.sub.D).
4. The method of claim 1, wherein: the step of determining the PXM-signal (s.sub.PXM) is achieved by approximating a triangular or trapezoidal signal to the determined waveform of the drive current (i.sub.D) such that the maxima and minima of the determined waveform of the drive current (i.sub.D) and the maxima and minima of the triangular signal correspond to one another and/or coincide and defining switching angles (α1, α2, . . . ) sequentially for falling and rising edges of the PXM-signal (s.sub.PXM) at the maxima and minima of the triangular or trapezoidal signal.
5. The method of claim 1, wherein the step of determining two or more PXM-signals (s.sub.PXM) each with different sets of frequency components (f.sub.D1; f.sub.D2) and storing the two or more PXM-signals (s.sub.PXM) in the at least one module of the memory, which are selectable for generating and applying one of the stored PXM-signals (s.sub.PXM).
6. The method of claim 1, wherein the step of applying the at least one determined PXM-signal (s.sub.PXM) to the drive switches is achieved by either: applying the PXM-signal to a first and a second drive switch of the plurality of drive switches, wherein the first and second drive switches form a half-bridge circuit that is connected on one side to a first voltage potential (V.sub.D) and on the other side to a second voltage potential (V.sub.S), which are connected at a centre tap of the half-bridge circuit, and which are controlled such that the first end of the drive coil, which is connected to the centre tap, is alternately connected to the first voltage potential (V.sub.D) and to the second voltage potential (V.sub.S), or applying the PXM-signal to the plurality of drive switches, which are arranged as a bridge circuit comprising a first and a second branch that are connected on one side to a first voltage potential (V.sub.D) and on the other side to a second voltage potential such as ground potential and that comprise each a first or second centre tap, respectively, connected to a first and a second end of the drive coil with a first pair of the drive switches arranged in the first branch and connected to one another at the first centre tap and with a second pair of the drive switches arranged in the second branch and connected to one another at the second centre tap and which are controlled such that the first and second end of the drive coil are alternately connected to first voltage potential (V.sub.D) and to the second voltage potential.
7. The method of claim 1, wherein the step of applying the at least one determined PXM-signal (s.sub.PXM) to the drive switches is achieved by applying the PXM-signal (s.sub.PXM) via a drive unit that comprises signal drive elements and/or inverters individually to control inputs of the drive switches.
8. The method of claim 1, further comprising the step of: guiding the drive current to the drive coil, directly or via an admittance unit to the drive coil, wherein the admittance unit together with the drive coil form a plurality of resonant circuits that are active in the two or more different frequency components (f.sub.D1, f.sub.D2), wherein each resonant circuit has coil current (i.sub.L61) is larger than the drive current (i.sub.D).
9. The method of claim 8, further comprising the steps of using at least a first branch with a first capacitor and a first inductor in the admittance unit that together with drive coil form a first resonant circuit of the plurality of resonant circuits and a second branch with a second capacitor and a second inductor in the admittance unit that together with drive coil form a second resonant circuit of the plurality of resonant circuits.
10. The method of claim 8, comprising the steps of: selecting the PXM-signal (s.sub.PXM) with a set of frequency components (f.sub.D1; f.sub.D2); and activating the resonant circuits in the admittance unit that corresponds to the set of frequency components (f.sub.D1; f.sub.D2) of the selected PXM-signal (s.sub.PXM).
11. The method of claim 1, further comprising the step of: determining the waveform of the drive current (i.sub.D) at least for a cycle duration of a frequency component (f.sub.D1) with a lowest frequency present in the drive current (i.sub.D) and generating the drive current (i.sub.Dd) by sequentially repeating the determined waveform of the drive current (i.sub.D).
12. A device for detecting metal in an object being inspected, comprising: a drive coil that produces an electromagnetic field in the object; at least one detection coil, arranged to detect fluctuations in the electromagnetic field, caused by metallic particles present in the object being inspected; a multi-frequency transmitter unit, comprising: a drive controller, provided with a memory unit that stores a set of operating instructions and data for at least one pulse modulated (“PXM”) signal (s.sub.PXM) that corresponds to a pre-determined waveform; and a converter having a plurality of drive switches driven by the drive controller according to the set of operating instructions such that the drive switches alternately conduct a drive current (i.sub.D) through the drive coil to generate the electromagnetic field which exhibits at least two different frequency components (f.sub.D1, f.sub.D2) based on the pre-determined waveform.
13. The device of claim 12, wherein: the set of operating instructions and data stored in the drive controller comprises instructions for doing at least one of the following: applying the at least one PXM-signal (s.sub.PXM) to a first and a second of the plurality of drive switches, which form a half-bridge circuit that is connected on one side to a first voltage potential (V.sub.D) and on the other side to a second voltage potential (V.sub.S), which are connected at a center tap of the half-bridge circuit, and which are controllable such that the first end of the drive coil, which is connected to the center tap, is alternately connectable to the first voltage potential (V.sub.D) and to the second voltage potential (V.sub.S), or applying the at least one PXM signal (s.sub.PXM) to the plurality of drive switches, which are configured as a bridge circuit comprising a first and a second branch, each branch being connected on one side to a first voltage potential (V.sub.D) and on the other side to a second voltage potential such as ground potential, the bridge circuit also comprising a first or second center tap, respectively, connected to a first and a second end of the drive coil with a first pair of the drive switches arranged in the first branch and connected to one another at the first center tap and with a second pair of the drive switches arranged in the second branch and connected to one another at the second center tap and which are controllable such that the first and second end of the drive coil are alternately connectable to first voltage potential and to the second voltage potential.
14. The device of claim 12, further comprising: an admittance unit that connects the converter to the drive coil, such that the admittance unit, together with the drive coil, forms at least two resonant circuits, each with a resonant frequency that is tuned at least approximately to one of the at least two different frequency components (t.sub.D1, f.sub.D2).
15. The device of claim 14, wherein the admittance unit comprises: a first branch with a first capacitor and a first inductor in the admittance unit that together with drive coil forms a first of the resonant circuits, and a second branch with a second capacitor and a second inductor in the admittance unit that together with drive coil forms a second of the resonant circuits.
16. The device of claim 14, further comprising: means for activating and deactivating the resonant circuits, individually, in the admittance unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Detailed aspects and examples of the invention are described below with reference to the drawings, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF EMBODIMENTS
(8)
(9) The transmitter unit 10 is a multi-frequency transmitter that is designed to provide a drive signal with a plurality of frequencies, e.g. two to eight frequencies, providing good sensitivity in a broad range of products and contaminants. The transmitter unit 10 comprises a drive controller 2, a drive unit 3, a converter 4 and preferably an admittance unit 5, which forwards a drive current i.sub.D provided by the converter 4 to the drive coil L61.
(10) In this embodiment of the invention the drive controller 2 comprises a memory unit 23 with one memory module 231 in which data that relates to the state of the drive switches S41, S42, S43, S44 for every clock cycle for a long period of the lowest operating frequency, e.g. switching angles α1, α2, . . . of a pulse-width modulated signal or PXM-signal s.sub.PXM, are stored at related addresses. Determination of a pulse-width modulated signal s.sub.PXM is discussed below with reference to
(11) After the system has been reset by reset signal rs issued by the control unit 9, the memory module 231 is sequentially addressed by the address counter 22 with address signal ad such that the data of the PXM-signal s.sub.PXM is sequentially read out of the memory module 231 and applied via the drive unit 3 to the drive switches S41, S42, S43, S44. The PXM-signal s.sub.PXM is routed via drive elements 31 and 311 to the input of drive switch S41, via drive elements 32 and 321 to the input of drive switch S42, via drive elements 31′ and 312 to the input of drive switch S44 and via drive elements 32′ and 322 to the input of drive switch S43. The drive elements 32 and 32′ are inverters which ensure that the drive switches S42 and S43 always open, when the drive switches S41 and S44 are closed and that the drive switches S42 and S43 always closed, when the drive switches S41 and S44 are open. In this way an alternating current is flowing through the drive coil L61 while a short-circuit is avoided. For the sake of simplicity of the drawing, the elements 31, 31′ and 32, 32′ have been duplicated. The output of element 31 could however be connected to the inputs of elements 311 and 312 and the output of element 32 could be connected to the inputs of elements 321 and 322 without requiring the elements 31′ and 32′.
(12) In order to obtain phase coherent operation of the metal detector a clock unit 21 is provided, which delivers reference signals fm to the address counter 22, the memory unit 23 and the phase detector 8.
(13) Since data of the PXM-signal s.sub.PXM are preferably stored for only one period of the lowest operating frequency, data are repetitively read out from the memory module 231. The segment of the drive current i.sub.D shown in
(14) The drive switches S41, S42; S43, S44 are arranged in a full wave bridge circuit or H-bridge comprising a first branch and a second branch that are connected on one side to a drive voltage V.sub.D and on the other side to ground potential. The first branch comprises a first centre tap connected to the first end of the drive coil L61. The second branch comprises a second centre tap connected to the second end of the drive coil L61. A first pair of the drive switches S41, S42 is arranged in the first branch of the bridge and connected to one another at the first centre tap. A second pair of the drive switches S43, S44 is arranged in the second branch and connected to one another at the second centre tap. As described above, by applying the PXM-signal s.sub.PXM to the drive switches S41, S42; S43, S44 the first and second end of the drive coil L61 are alternately connected to the drive voltage V.sub.D and ground potential, respectively.
(15) The converter 4 converts the PXM-signal s.sub.PXM into a drive current i.sub.D which comprises desired frequency components, preferably harmonics of the lowest frequency, for example according to the formula, which has been used to determine the PXM-signal s.sub.PXM:
i(ωt)=I sin(ωt)+I/3 sin(3ωt)+I/7 sin(7ωt)+I/17 sin(17ωt).
(16) As described below with reference to
(17) In the embodiment shown the admittance unit 5 comprises several branches, each provided with a capacitor C51; C52; C5n and an inductor L51; L52; L5n. The number n of branches corresponds to the number of frequency components present in the drive current i.sub.D. Each of the branches C51, L51; C52, L52; C5n, L5n forms together with the drive coil L61 a resonant circuit tuned to the corresponding frequency components ω, 3ω, 7ω, 17ω of the drive current i.sub.D. The coil currents i.sub.L61 in the drive coil L61 at resonance are significantly larger than the drive current i.sub.D. Hence, on the one hand, the drive current i.sub.D flowing in the drive switches S41, S42; S43, S44 can be reduced, while high coil currents i.sub.L61 are reached. The converter 4 can therefore be dimensioned for lower currents and can be built at reduced costs.
(18) The metal detector of
(19)
(20) Further, as described above, in preferred embodiments, the PXM-signal s.sub.PXM can be generated online and forwarded to the converter 4. In
(21) In all embodiments discussed, the PXM-signal s.sub.PXM may be selected from the memory unit 23 and/or from the processor unit 25 with any configuration of drive switches S41, . . . , S44 present and with any configuration of the admittance unit 5, if present. Hence, the features of the individual embodiments can freely be combined. In particular, processor unit 25 can most advantageously be used to generate a PXM-signal s.sub.PXM online, with any set of operating frequencies. At the same time the admittance unit 5 may automatically be tuned to the same set of operating frequencies. The processor unit 25 may replace the memory unit 23 in all disclosed circuits or may be used as an alternative source for the PXM-signal s.sub.PXM.
(22)
(23)
(24) In order to select a specific PXM-signal s.sub.PXM with a desired set of operating frequencies ω1, ω2, ω3, ω4 and to select the corresponding resonant circuits or branches C51, L51; C52, L52; C5n, L5n in the admittance unit 5, the control unit 9 provides a frequency select signal sf for example to the address counter 22, optionally to the memory unit 23, and to the selector 50. The address counter 22 will then address the selected memory module 231, 232 or 23n and the selector 50 the corresponding switches S51, S52, S5n.
(25) The metal detector 1 of
(26)
i(ωt)=I sin(ωt)+I/3 sin(3ωt)+I/7 sin(7ωt)+I/17 sin(17ωt)
that includes four frequency components ω, 3ω, 7ω and 17ω but no disturbances. Further shown is a related PXM-signal s.sub.PXM that has been determined by approximation of a triangular signal i.sub.DA to the determined waveform of the mathematically determined drive current i(ωt). Since the drive current i.sub.D and the coil current i.sub.L61 have only two possible gradients for
(27) Approximation by triangular or trapezoidal segments has the advantage that unwanted signals occur remote from the selected frequency components ω1, ω2, ω3, ω4 and therefore have no significant impact on measurement. Further the typical location of such disturbing signals in the Fourier spectrum is known, wherefore such disturbing signals can easily be suppressed in the input stage 7 of the receiver unit 11 by filter means selected accordingly. U.S. Pat. No. 8,473,235 mentioned above discloses a circuit with filter stages located subsequent to the phase detectors. In the present invention, filtering efforts are smaller. However any known filtering technique can also be applied to the signal delivered by the detection coils L62, L63 before or after demodulation, i.e. before and/or after the phase detector 8.
(28) By means of the determined triangular signal i.sub.DA the switching angles α1, α2, . . . of the PXM-signal s.sub.PXM can be determined, which is required to control the drive switches S41, S42, S43, S44 in the converter 4. These switching angles α1, α2, . . . are positioned at the relative maxima and minima of the determined triangular signal i.sub.DA. Thereby the falling edges of the PXM-signal s.sub.PXM are set to occur at the maxima of the determined triangular signal i.sub.DA and the rising edges of the PXM-signal s.sub.PXM are set to occur at the minima of the determined triangular signal i.sub.DA. The obtained PXM-signal s.sub.PXM or PXM-signals s.sub.PXM1, s.sub.PXM2, . . . is/are then stored in the memory unit 23, i.e. in one of the memory modules 231, 232, 23n; 23A, 23B.
(29)
(30)
(31) In the drawings, preferred embodiments of the admittance unit 5 are shown. However, any other circuitry that preferably selectively allows reaching resonant circuits operating at defined frequencies f.sub.RES1, f.sub.RES2 are of course also applicable.