Electro hydraulic drive and control system
10968603 · 2021-04-06
Assignee
Inventors
Cpc classification
F15B2211/30565
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2253
FIXED CONSTRUCTIONS
F15B2211/2656
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/78
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/88
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2203
FIXED CONSTRUCTIONS
F15B11/0426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6309
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6652
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6346
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/31582
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/31594
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20576
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20546
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2217
FIXED CONSTRUCTIONS
F15B2211/755
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6654
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/633
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7656
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6336
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6333
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6306
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2271
FIXED CONSTRUCTIONS
International classification
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A operator supporting electrohydraulic drive and control system based on, position sensors (8) (9), a electronic control unite ECU (2), a recovery, storing and re-use system for energy, and with actuator (3) (4) and the drive control valve (6) (7) bolted together in one (3+6) (4+7) unite and with the valve (6) (7) independently of the ECU (2) is controlling effective use of pump capacity and recovery of energy and with control of speed for low speeds, or prevented speed by valves (6) (7) or pump (10) (10a) (11) (11a) displacement and for higher speed with control of deplacement of pumps and motors and with valves (6) (7) at the same time controlled to be fully open.
Claims
1. A method of using an electro-hydraulic drive and control system, the system including a plurality of simultaneously controlled actuators working on a machine, which are supplied with flows of fluid under pressure from a common high pressure pump system, each of the actuators having a flow of fluid through a drive control valve arranged on each of the actuators, the drive control valves being connected in parallel to a common high pressure pump conduit from the common high pressure pump system and to a common low pressure return conduit to a tank and to an individual high pressure energy recovery conduit going from each of the drive control valves to a hydraulic rotating energy recovering motor of each drive control valve, the method comprising the steps of: a) feeding outer input control signals from an outer operator control unit to an electronic control unit (ECU) for indicating a desired value for the actuators, the desired value including a desired position, speed and acceleration; b) supplying the ECU with an instantaneous position sensor value from position sensors configured to acquire position, speed and acceleration for each of the actuators, respectively; c) computing by the ECU an instantaneous speed and acceleration of each of the actuators based on the acquired position, speed and acceleration and on a time value; d) computing by the ECU an allowed desired value for the machine, the allowed desired value including an allowed direction, position, speed and acceleration for the actuators, the allowed desired value being equal to or less than the desired value of the actuators; e) computing by the ECU a difference between the allowed desired value and the instantaneous position sensor value to obtain a difference value and an output control signal for each of the actuators to increase or decrease an actuator speed until the instantaneous position sensor value for each of the actuators reaches the allowed desired value; f) identifying by the ECU one of the actuators requiring a highest pump pressure using information relating to the difference value; g) controlling the common high pressure pump system to control the speed of the identified actuator of step f) by comparing an allowed desired actuator speed for the identified actuator with the instantaneous speed computed from step c) of the identified actuator, and computing an outgoing control signal to a main pump of the common high pressure pump system, the main pump being configured to decrease or increase a displacement of the main pump; h) arranging the drive control valves to be independent of the ECU, and capable to block the flow of fluid going from the common high pressure pump system to a low pressure side of the actuators, and for directing a flow of fluid under pressure from the actuators to an energy recovering and storing system; i) controlling by the ECU: a T-valve of the drive control valve by increasing an actuator core speed by a first speed value, wherein the actuator core speed being the allowed desired actuator speed; a P-valve of the drive control valve by increasing the actuator core speed by a second speed value, with the second speed value being greater than the first speed value; and the T-valve and P-valve to be fully open for an actuator speed over a low actuator speed limit, the T-valve and the P-valve being configured to be fully open for a low pressure drop value; j) controlling a R-Valve of the drive control valve by a pressure in two pressure sides of the actuators, respectively, and wherein the R-valve is closed if flow of pressured fluid is coming from the actuators to the drive control valves; k) controlling the actuator speed below the low actuator speed limit by controlling the T-valve with a leakage and the individual hydraulic energy recovery motor to a maximum displacement and with no energy recovery; l) controlling the actuator speed over the low actuator speed limit by controlling the displacement of the main pump and displacement of the individual hydraulic rotating energy recovering motors; and m) controlling the actuator speed when the actuators are not capable of following the allowed desired actuator speed by making one of the actuators to be an actuator requiring the highest pump pressure, and to avoid fluid flow through a high pressure limiting safety valve in the event of displacement of the main pump decreases until pressure in the high pressure pump conduit is below an opening pressure for the high pressure limiting safety valve.
2. The method according to claim 1, wherein the actuator identified in step f) excludes the actuators that are instantaneously recovering energy and the actuators with speeds below the low actuator speed limit, and the actuators associated with information of recovery action fed to the ECU from pressure sensors in the individual common high pressure energy recovering conduit.
3. The method according to claim 1, wherein the ECU, when the displacement of the main pump is close to full displacement, starts a control activity to control and lower the allowed desired actuator speed by a same percent until displacement of the main pump is a percent below a full main pump displacement, and if the percent is increasing, then the speed of the actuators is increased by the same percent until the allowed desired actuator speed is back to not being lowered.
4. The method according to claim 1, wherein the ECU starts a control activity to control a speed of rotation for the main pump to increase until displacement of the main pump is 70% of a maximum main pump displacement.
5. The method according to claim 1, wherein the ECU starts a control activity controlling an assisting energy recovering re-use pump to increase a total flow of fluid of the common high pressure pump system until the main pump displacement decreases to 70% of a maximum main pump displacement.
6. The method according to claim 1, wherein the ECU starts a control activity controlling a position of the actuators with two direction end positions within individual maximums for speed and acceleration of the machine, resulting in that a desired speed is changed to the allowed desired speed.
7. The method according to claim 6, further comprising the step of moving the two direction end positions of the actuators by an operator control unit by way of the control activity of the ECU to create new two direction end positions, while keeping a same speed and acceleration of the actuators for the new two direction end positions.
8. The method according to claim 1, wherein the ECU gets information from the position sensors for surroundings used for automatic control of an allowed position for the machine, and the ECU starts a control activity for controlling the machine to work within the allowed position without hitting objects in the surroundings.
9. The method according to claim 1, wherein when the ECU is utilized for controlling a lowering of a load, and when the flow of fluid from each of the actuator to each of the individual high pressure energy recovering conduit are resulting in a pressure over a high pressure limit, the ECU is configured to control a changing from a speed control operation to increasing a pressure to each of the actuators to a maximum allowed pressure.
10. The method according to claim 1, wherein the P-valve, the T-valve and the R-valve are spool valves.
11. An electro-hydraulic drive and control system, the system comprising: a plurality of simultaneously controlled actuators working on a machine, the actuators being supplied with flows of pressurized fluid to drive and control the actuators, the actuators each including two pressure sides and a drive control valve that are screwed together, the actuators being selected from the group consisting of a linear motion hydraulic cylinder actuator including different pressure areas and different size input and output fluid flows, and a hydraulic rotating drive actuator including a same size of input and output fluid flows; a pump apparatus for providing the pressurized fluid comprising: a continual working main pump and a non-continual working and assisting energy recovery re-use pump, the main pump and the re-use pump each having variable controllable displacement and a sensor each to measure a size of the displacement, the energy recovery re-use pump having a fluid flow that passes through a check valve into a high pressure pump conduit, the high pressure pump conduit going from the pump apparatus in parallel to the drive control valves of the actuators and to a pump inlet; a common low pressure return conduit going in parallel from an outlet of the drive control valves of the actuators to a tank; an individual high pressure energy recovery conduit for any one of the actuators capable of recovering energy, the individual high pressure energy recovery conduit going from a second outlet on each of the drive control valves to one individual hydraulic rotating energy recovering motor with controllable variable displacement and a sensor for pressure and displacement; a high pressure limiting safety valve configured for limiting a maximum pressure in the high pressure pump conduit and, when open, allows the flow of fluid going from the high pressure pump conduit to the low pressure return conduit; a pressure sensor of the high pressure pump conduit is configured to provide pressure information to an electronic control unit (ECU); position sensors for each of the actuators are configured to provide position information of the actuators to the ECU; surroundings position sensors are configured to provide information of a position of the machine to other outside objects to the ECU; an operator control unit configured for indicating a desired direction and speed for the actuators; a P-valve associated with each of the drive control valves, the P-valve being configured for controlling fluid flow from the pump apparatus to a pressure side of any one of the actuators; and a T-valve associated with each of the drive control valves, the T-valve being configured for controlling the fluid flow from the pressure sides of any of the actuators into the drive control valve, the P-valve and the T-valve being configured to be fully open when there is a low pressure drop around and below a percent of the high pressure safety valves open up pressure value, the P-valve and the T-valve being controlled by the ECU; wherein the drive control valves being configured to use information of the pressure in the pressure sides of the actuators, to block the flow of fluid from the pump apparatus to one of the pressure sides in each of the actuators that has a pressure below a pressure limit, and to block the pressurized flow of fluid from each of the actuators to go to the common low pressure return conduit and instead make the flow to go to the individual high pressure energy recovery conduit of the actuators; wherein a control from the drive control valves or from the ECU is utilized with the pressure in the pressure sides of the actuators, simultaneously to decide when to block flow in the drive control valve; wherein the ECU is configured to control the P-valve by letting a control pressure act on the P-valve in one direction and letting pressure from one of the pressure sides of the actuators act in another direction, the P-valve being configured to be blocked from opening up as pressure in a high pressure side of the actuators is higher than in a side with the control pressure; wherein the ECU is configured to control the T-valve; wherein a return flow to the tank passes a normally open R-valve, and wherein the R-valve is configured to be closed if the pressure in the fluid flow is over a pressure limit, the R-valve being configured to be controlled by the pressure in the pressure sides of any of the actuators and not by the ECU; wherein the ECU is configured to receive instantaneous information from the position sensors and to compute a position, speed and acceleration of each of the actuators, and wherein the ECU is configured to receive information from a sensor measuring a rotating speed for the main pump and a motor driving the main pump; and wherein the ECU is configured to compute a difference between an allowed desired actuator speed and a computed real actuator speed, based on position information from the position sensors, the ECU is configured to utilizing the position information to send outgoing control signals to increase or decrease a speed of the actuators.
12. The system according to claim 11, wherein the system is configured to be controlled by remote electric control using a bus system or Controller Area Network (CAN) bus system.
13. The system according to claim 11, wherein the P-valve and the T-valve are spool type valves.
14. The system according to claim 11, wherein the fluid flow that is used for electrohydraulic control by the ECU of the P-valve and the T-valve is from the high pressure pump conduit but after passing through a combined pressure reducing and pressure limiting valve, and wherein the control pressure is equal to or less than 25 bar.
15. The system according to claim 11, further comprising a first check valve with integrated actuator high pressure limiting valve is situated between the two pressure sides of each of the actuators in the drive control valve, and a second check valve with integrated actuator high pressure limiting valve is situated in a unit with each of the actuators, and the low pressure return conduit, but inside the drive control valve of the actuators.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the present invention will now be described in more detail, with reference to the appended drawing showing a currently preferred simplified embodiment of the invention, wherein
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) In the following description, an embodiment of the present invention is described with referents to a hydraulic drive and control system having an energy recovery system comprising a flywheel with a variable displacement pump, here named assisting recovering re-use the recovery pump, and two individual hydraulic rotating energy recovering motor connected there to.
(9)
(10) A linear hydraulic cylinder actuator first type (3) with different size on pressurized areas on the piston and a second type hydraulic rotating actuator (4) are shown in the figure. A first position sensor (8) is arranged on the first actuator (3) to measure the position of the piston rod. A second position sensor (9) is arranged on the second actuator (4) to measure the position of the rotating axel of the second actuator. The positions sensor (8) and (9) are coupled electrically to the ECU via an electronic bus system (5), for example a CAN bus. A first valve arrangement (6), here named the drive control valve, is arranged on the first actuator (3) and a second drive control valve arranged on the second actuator (4). The actuators (3) (4) are screwed together with its drive control valves (6) (7) to a very strong unites with nothing between that may leak or brake. The actuators (3) (4) each comprise a first actuating chamber and second actuating camber. For the first the drive control valve (6) is the actuating chambers separated by the piston that has pressured areas of different size. A variable displacement hydraulic pump, here named the main pump, 10 is arranged to pressurize hydraulic fluid from the tank (22) to a supply conduit, here named the common high pressure conduit (12). The hydraulic fluid in the tank (22) is in
(11) In
(12) The assisting energy recovering re-use pump (11) is arranged to work in parallel with the main pump (10) to pressurize hydraulic fluid from the tank (22) to the common high pressure pump conduit (12). The assisting energy recovering re-use pump (11) is coupled to the common high pressure pump conduit (12) via a check valve (20). The energy recovering and storing system furthermore comprises a first individual hydraulic rotating energy recovering motor (15) and a second individual hydraulic rotating energy recovering motor (16). The individual hydraulic rotating energy recovering motor (15) (16) are coupled to the flywheel (18) via a gear arrangement (17A) (17B) (18B). The gear arrangement is designed to allow a higher rotation speed of the flywheel than of the assisting energy recovering re-use pump (11) and the individual hydraulic rotating energy recovering motor (15) (16). The gear arrangement (17a) (17b) (18b) may comprise a free wheel function such that the individual hydraulic rotating energy recovering motor (15) (16) may be decoupled from the flywheel (18). Electrical connector (15a) (16a) of the individual hydraulic rotating energy recovering motor (15) (16) are coupled to the ECU (2) via the bus (5). Displacement signals indicating the displacement of the individual hydraulic rotating energy recovering motor (15) (16) and pressure signals measuring the pressure in the individual hydraulic rotating energy recovering motor and also control signals for controlling the displacement of the individual hydraulic rotating energy recovering motor may be transferred via the connectors (15a) (16a).
(13) The ECU is arranged to monitor the pressure in the common high pressure pump conduit (12) using a pressure signal from the pressure sensor (24) and to control the displacement in the main pump (10) such pressure in the common high pressure conduit is below the limiting pressure of the high pressure limiting safety valve (21). The high pressure limiting safety valve is consequently only used as a safety valve and not working during normal operation. But controlling the pressure on conduit (12) to be under a limit will stop flow to go to conduit (13) and thereby avoiding energy waste. The ECU (2) is furthermore arranged to receive control signals from the operator control unit 1 indicating desired movements of the hydraulic driven actuators (3) (4) in form of direction and speed. ECU (2) is programmed to avoid movements of the machine that not is possibly to achieve and not suitable for the machine that at the same time is safe, productive and energy efficient. ECU (2) is as a consequence of that changing operator desired movement to allowed movement that is safe and suitable. ECU (2) is at the same time receiving information from position sensors (8) (9) to at least be able to calculate of positions of the moving members, piston rod or axle, of the actuator.
(14) Real direction, speed and acceleration numbers are calculated by the ECU (2) based on said position signals and time. There after, outgoing allowed control signals are going to the, drive control valve (6) or (7) and the drive and control valve is controlling flow different if the actuator is receiving or delivering energy.
(15) If the actuator is receiving energy is there no need for pump flow and the drive control valve is blocking the inlet valve function and letting necessary flow to the actuator to go over the check valve in the drive control valve from common low pressure return conduit and to the low pressure side of the actuator, and at the same time is pressure in the actuators other side having a pressure over a pressure limit and the recovery valve is closing and that flow is forced to go to the individual high pressure energy recovering conduit and to the recovery system. When the operator is controlling the actuator that is receiving energy and when energy is recovered is energy from pumps not used and the operator is only controlling the actuator and the flow that is flowing to the energy recovering and storing system from the drive control valve. The ECU (2) is programmed to control the inlet valve function and the outlet valve function with higher speed values than the signal that is controlling the energy recovering and storing system control value for the actuator. As both inlet and outlet valve function is controlled with speed signals that are higher, will inlet and outlet valves be fully open.
(16)
(17) Here is shown that the actuators (3) and (4) always must have the two pressure sides A and B going to interface between the drive control valve and the actuators. (3) and (4) that are following the drive control valves interface exact with two flow holes for in and outflow and with four treaded holes for four screws.
(18)
(19) Here is shown, the outside on an early drive control valve (6) and (7) using spool type valve function inside and produced with chip machining technique totally and not at all made from casting. The drive control valve is exactly the same for both linear and rotating actuators. Shown is also an optional control pressure accumulator (57) that can be used when needed for safer and faster control or to be able to follow the law. The optional accumulator is (57) only for control pressure flow and a spring is used for storing control pressure energy.
(20) The drive control valve has three hydraulic outside connectors. One (32) letting flow from the common high pressure pump conduit to go to the actuator. One (33) letting flow from the actuator to go to the common low pressure return conduit (13) to tank (22) or to the drive control valves own individual high pressure energy recovering conduit (14A) or (14B) from connector (34). The drive control valve is more like a subsystem. With many valve functions that all together is controlling the drive control valve and the actuators with control signals type increase or decrease going to the electric controlled, control valve (26) and (27) that is in unite with the side covers (29) and (30) and each is controlling flows from or to the actuator. One spool is only controlling flow from the pump to the actuator here short named the P-spool (36) and the other only controlling flow from the actuator is short named the T-spool (37).
(21) There is also a third spool controlling flow to the recovery system named the recovery spool (40). All this spools is also here short named, to pump spool P-spool (36) and for tank spool T-spool (37), and for recovery spool R-spool (40).
(22) The drive control valve has also a number of check-valves and pressure limiting valves (39A) (39B) that is controlling the actuators. A combined pressure reducer and pressure limiting valve (35) is using the pressure in the high pressure pump conduit to be transformed to a low pressure source to be used for controlling the P-spool (36) and the T-spool (37). Plug (56A) and (56B) is going in to two holes that has pressure A and B in the actuators two pressure sides (41) (42). The plug can easily be changed to two pressure sensors sending pressure information via the electronic bus system (5) to the ECU (2) that can take the information and use it for control of efficient pump use, recovery of energy and other important control activities. Under in
(23)
(24) Here is shown that the drive and control valve (6) and (7) has two levels. High in
(25) Both the P-spool (36) and the T-spool (37) has spool centering device based on a prestresed spring force. Centrering in the P-spool (36) and in the T-spool (37) is different but the spring (53) and the guide ring (54) is the same. The centrering piston (52) in the centrering for the P-spool (36) can be modified with an extra hole to be (51) and used as centrering piston in the T-spool (37).
(26) The centrering in the P-spool (36) is based on holes (50) in the P-spool that can lock the P-spool (36) from movement in one direction, se
(27) By controlling the valves to try to give the actuator a higher speed then what ECU (2) are controlling pumps and motors to go to and by that controlling that P-spool (36) and T-spool (37) always is fully open. In this invention is ECU (2) also controlling that those valves is controlling actuator speed under the actuator speed limit simply by letting ECU (2) controlling the individual hydraulic rotating energy recovering motors displacement to be fully open. Recovery of energy under the low speed limit is now not possibly and not necessary and economical to justify. The important and difficult task of controlling at the same time valves, pumps and individual hydraulic rotating energy recovering motors is simply performed by soft ware in the ECU (2) to very low costs.
(28) The T-spool (37) when controlled by the ECU (2) can open a hole so flow of fluid with pressure A or B over a limit is closing the normally open R-spool (40) so that the flow from the actuator can't go to the low pressure return conduit and to tank and instead is the flow forced to go to the actuators own individual high pressure energy recovering conduit to the individual hydraulic rotating energy recovering motor (15) (16) see
(29) The drive control valve in
(30)
(31) The centrering device (44) for the P-spool (36) is shown in a big scale drawing and also how the P-spool (36) can be controlled to be able to not allowing pump flow to go to a low pressure side in the drive control valves holes (41) and (42). The pressure A and B are about the same in the actuator and as in the drive control valve. When the pressure in A or B, here shown, are over a relatively low pressure limit is that pressure going in to the centrering device (44) through hole (50) in the P-spool (36) and is pushing the centrering piston (52) so there will be a contact (56) between piston (52) and guide ring (54). Piston (52) is now not possible to move relatively to the P-spool (36) by the control pressure (60) that tries to move the P-spool (36).
(32) In
(33) That is important and necessary when the drive control valve is controlling an actuator that is driving a load and not is needing the highest pump pressure. The individual hydraulic rotating energy recovering motor (15) (16) is now controlling the speed and not the main pump (10) and there will be a pressure in booth pressure side A and B. When the P-spool (36) first start to move the P-spool (36) can only the first drive pressure be locking one direction of the P-spool (36) as the other centrering device (here in
(34)