Microheater integrated temperature controllable microfluidic tensiometer for measuring dynamic interfacial tension
11009440 · 2021-05-18
Assignee
Inventors
Cpc classification
B01L2300/0627
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502707
PERFORMING OPERATIONS; TRANSPORTING
B01L7/54
PERFORMING OPERATIONS; TRANSPORTING
B01L7/00
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01L7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A temperature-controllable microfluidic device includes: a microfluidic channel generally extending in a first direction for passing a specimen fluid; a microheater disposed along the microfluidic channel, the microheater being made of a resistive wire having a pair of serpentine-shaped portions generally extending in the first direction along respective sides of the microfluidic channel; and a temperature sensor disposed along the microfluidic channel, the temperature sensor being made of a resistive wire having a pair of serpentine-shaped portions generally extending in the first direction along the respective sides of the microfluidic channel.
Claims
1. A temperature-controllable microfluidic device, comprising: a microfluidic channel generally extending in a first direction for passing a specimen fluid; a microheater disposed along the microfluidic channel, the microheater being made of a first resistive wire having a first pair of serpentine-shaped portions generally extending in the first direction along respective sides of the microfluidic channel, a portion of the first resistive wire connecting the first pair of serpentine-shaped portions at adjacent ends of the serpentine-shaped portions; and a temperature sensor disposed along the microfluidic channel, the temperature sensor being made of a second resistive wire having a second pair of serpentine-shaped portions generally extending in the first direction along the respective sides of the microfluidic channel.
2. The temperature-controllable microfluidic device according to claim 1, wherein said second pair of serpentine-shaped portions of the temperature sensor is disposed alongside said first pair of serpentine-shaped portions of the microheater at outer sides thereof relative to the microfluidic channel.
3. The temperature-controllable microfluidic device according to claim 1, wherein said second pair of serpentine-shaped portions of the temperature sensor and said first pair of serpentine-shaped portions of the microheater both have a rectangular wave shape.
4. The temperature-controllable microfluidic device according to claim 1, wherein said microheater and said temperature sensor are disposed on a glass substrate, and said microfluidic channel is defined by a patterned block disposed on the glass substrate.
5. The temperature-controllable microfluidic device according to claim 1, wherein the microfluidic channel has a constriction portion having a width narrower than a main portion of the microfluidic channel.
6. A method of measuring temperature-dependent interfacial tensions between two liquids using a microfluidic device, said microfluidic device comprising: a microfluidic channel generally extending in a first direction for passing a specimen fluid, microfluidic channel having a constriction portion having a width narrower than a main portion of the microfluidic channel; a microheater disposed along the main portion of the microfluidic channel, the microheater being made of a first resistive wire having a first pair of serpentine-shaped portions generally extending in the first direction along respective sides of the main portion of the microfluidic channel, a portion of the first resistive wire connecting the first pair of serpentine-shaped portions at adjacent ends of the serpentine-shaped portions; and a temperature sensor disposed along the main portion of the microfluidic channel, the temperature sensor being made of a second resistive wire having a second pair of serpentine-shaped portions generally extending in the first direction along the respective sides of the main portion of the microfluidic channel, wherein the method comprises: introducing a mixture of two liquids in the microfluidic channel so as to form a droplet of one liquid immersed in another liquid and move the droplet in the first direction; driving the microheater and feed-back controlling and regulating temperature inside the microfluidic channel by monitoring the temperature via the temperature sensor; imaging a deformation of the droplet as the droplet moves in the microfluidic channel using an imaging device; and calculating an interfacial tension between the two liquids in accordance with the deformation of the droplet imaged by the imaging device.
7. The method according to claim 6, wherein said second pair of serpentine-shaped portions of the temperature sensor is disposed alongside said first pair of serpentine-shaped portions of the microheater at outer sides thereof relative to the microfluidic channel.
8. The method according to claim 6, wherein said second pair of serpentine-shaped portions of the temperature sensor and said first pair of serpentine-shaped portions of the microheater both have a rectangular wave shape.
9. The method according to claim 6, wherein said microheater and said temperature sensor are disposed on a glass substrate, and said microfluidic channel is defined by a patterned block disposed on the glass substrate.
10. A temperature-controllable microfluidic tensiometer for measuring interfacial tensions between two fluids, comprising: a microfluidic channel generally extending in a first direction for passing a specimen fluid having a droplet of one liquid immersed in another liquid, the microfluidic channel having a constriction portion having a width narrower than a main portion of the microfluidic channel; a microheater disposed along the main portion of microfluidic channel, the microheater being made of a first resistive wire having a first pair of serpentine-shaped portions generally extending in the first direction along respective sides of the main portion of the microfluidic channel, a portion of the first resistive wire connecting the first pair of serpentine-shaped portions at adjacent ends of the serpentine-shaped portions; a temperature sensor disposed along the main portion of the microfluidic channel, the temperature sensor being made of a second resistive wire having a second pair of serpentine-shaped portions generally extending in the first direction along the respective sides of the main portion of the microfluidic channel; one or more controllers connected to the microheater and the temperature sensor to drive the microheater and detect temperature in the microfluidic channel via the temperature sensor, the one or more controllers feed-back controlling and regulating the temperature; and an imaging device that takes images of the droplet as the droplet moves in the microfluidic channel.
11. The temperature-controllable microfluidic tensiometer according to claim 10, wherein said second pair of serpentine-shaped portions of the temperature sensor is disposed alongside said first pair of serpentine-shaped portions of the microheater at outer sides thereof relative to the microfluidic channel.
12. The temperature-controllable microfluidic tensiometer according to claim 10, wherein said second pair of serpentine-shaped portions of the temperature sensor and said first pair of serpentine-shaped portions of the microheater both have a rectangular wave shape.
13. The temperature-controllable microfluidic tensiometer according to claim 10, wherein said microheater and said temperature sensor are disposed on a glass substrate, and said microfluidic channel is defined by a patterned block disposed on the glass substrate.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
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DESCRIPTION OF EMBODIMENTS
(11) The present disclosure provides, in one aspect, a temperature controllable microfluidic device for the accurate measurement of temperature dependent interfacial tensions between two immiscible liquids. A localized temperature control system is integrated with the microfluidic platform to maintain accurate temperature inside the device. The temperature uniformity and sensitivity are verified by both simulation and experiment. Temperature dependent interfacial tensions are measured dynamically and rapidly relying on quantitative analysis of the deformation and retraction dynamics of droplets under extensional flow. Various embodiments of the disclosed microfluidic tensiometry offer the capability of measuring temperature dependent interfacial tensions with precise and systematical temperature control in the range of room temperature to 70° C., for example, which is valuable for studying transient interfacial dynamics, interfacial reactions, and surfactant adsorption process.
(12) <I. Device Structure>
(13) The microfluidic tensiometer disclosed herein comprises an emulsion droplet production region at a T-junction, a co-flowing region, and a flow constriction region to deform the droplets, with precise on-chip temperature control.
(14)
(15) <II. Principle of Measurements>
(16) By manipulating the flow rates of the continuous Q.sub.c and dispersed phases Q.sub.d, emulsion drops can be produced at the T-junction, and the droplet size is determined by the flow rate ratio (Q.sub.c/Q.sub.d). The droplet sizes are adjusted between 0.2 h and 0.8 h to exclude any confinement effect, with h being the channel height of the microdevice. If the droplet size is close to the microchannel size, it can lead to incorrect prediction of low interfacial tension (NPL 32). The droplets then flow downstream and are accelerated by two additional co-flowing symmetric streams (see a) and c) of
(17)
where a.sub.0(T) is the equilibrium droplet radius, D=(l−b)/(l+b) is the droplet deformation, l and b are the largest and smallest distances of the droplet surface from its center, t is the time, T is the temperature, x is the spatial variable along the flow direction, {circumflex over (η)}(T)=η.sub.d(T)/η.sub.c(T) is the relative viscosity between the dispersed phase (η.sub.d(T)) and the continuous phase (η.sub.c(T)) at a given temperature T, and α(T)η.sub.c(T) is the effective viscosity with
(18)
The instantaneous deformation of a droplet can further be expressed in a convenient form (NPL 32) by considering unidirectional time-invariant extensional flow with the extension rate ε=du/dx. In addition,
(19)
Here, u is the droplet velocity along the x-direction.
Rearranging Eq 1 yields:
(20)
The first term of left hand side (LHS) of Eq 3 gives the steady state deformation and is governed by {dot over (ε)}. The second term corresponds to the time dependent droplet deformation. Since the droplet accelerates rapidly in a constriction region, the instantaneous deformation of the droplet lags its steady state deformation. In this general case, the droplet dynamics history should also be considered. All parameters in the LHS of Eq 3 and
(21)
can be either measured directly from high speed microscopy imaging or rheological characterizations. By plotting the LHS of Eq 3 against
(22)
the slope of the best linear fit yields the interfacial tension value σ(T) between the two fluids for a given temperature T. For two Newtonian fluids, this relationship is valid as long as D<0.15 since the Taylor theory for the droplet deformation is found to be valid experimentally for modest deformations (NPLs 23, 24).
(23) The key physical parameters affecting the interfacial tension in this droplet-based microfluidic tensiometry are η.sub.c(T), η.sub.d(T), α(T)η.sub.d(T), and D(x, T). D(x, T) is primarily governed by the viscous drag force (F.sub.d) of the carrier fluid. Here, F.sub.d is related to {circumflex over (η)} under the assumption that the tangential stress parallel to the surface of the droplets is continuous and there is no slippage at the surface of the droplet. Viscosity related parameters (η.sub.c(T), η.sub.d(T), α(T)η.sub.d(T)) become the most influential factors instead of the densities of the two fluids, which are crucial for the pendant drop method at liquid-liquid interfaces.
(24) <III. Device Fabrication>
(25)
(26) The microfluidic channel was fabricated by using a standard soft-lithography method (see
(27) <IV. Temperature Control and Image Analysis>
(28) On-chip temperature control is accomplished by employing a custom designed LabVIEW virtual interface that is connected to a power supply and a digital multimeter. A pair of microheater and temperature sensor is located along the centerline of the microchannel (see a) to c) of
(29) To observe the droplet dynamics, the microfluidic device is placed on an inverted microscope (Nikon, Eclipse Ti-U). Once the droplets are formed at T-junction and move towards the constriction region, droplet images are recorded by a high speed camera (Phantom vision research, M310) with the resolution of 720×800 pixels and 2000 frames per second (fps) to capture the droplet deformation. High speed imaging provides accurate droplet position since the experimental error mainly comes from transit time t(x), from which u(x) and {dot over (ε)}(x) are derived. At least a hundred of pictures are captured for each droplet within the processing region and processed to identify the center of mass, and then obtain t(x), u(x), {dot over (ε)}(x), and droplet deformation D=(l−b)/(l+b), where l and b are the largest and smallest distances of the droplet surface from its center (see b) in
(30) <V. On-Chip Temperature Control—Numerical Simulations and Experimental Results>
(31) A Joule heating arises when an electric energy is converted to heat through resistive losses in the material. The resistive chrome layer causes the Joule heating when a voltage is applied to the micropatterned wires (i.e., the microheater). To examine the temperature profile created by the microheater integrated in the microfluidic device, the following basic heat transfer principle was applied for temperature profile simulation.
(32) The heat transfer is governed by
(33)
where p, C.sub.p, T, t, k, and Q are the density, specific heat, temperature, time, thermal conductivity, and heat source, respectively. The heat transfer equation is solved with the heat source produced by the microheater. The heat source per unit volume produced inside the microheater is given by Q=J.Math.E=σ(
(34) Temperature mapping based on fluorescent signal intensity ratios is widely used to investigate temperature distributions experimentally. Here, we used Rhodamine B as a temperature-sensitive fluorescent molecule to detect in-situ temperature profile inside the microchannel. However, Rhodamine B can be absorbed onto PDMS substrates, which can introduce errors with temperature verification. To verify the temperature inside the microdevice more accurately, we further fabricated epoxy-based SU-8 microchips as epoxy-based materials tend to have minimum chemical absorption. We then carried out the intensity verification experiment using the new set of epoxy devices. It was confirmed that the SU-8 microchip shows a significant improvement over PDMS based device, displaying an inhibition of the absorption of Rhodamine B into the chip until the time reached 30 min. However, a small amount of surface adsorption of Rhodamine B persisted, due to its adsorption to negatively charged epoxy surface. Then, we measure the fluorescent intensity in the SU-8 microchannel at different temperatures ranging at 25° C.≤T≤70° C. See examples in e) in
(35)
(36)
The calibration curve was then obtained in the temperature range of 25° C.≤T≤70° C. with as many as 100 data points, showing a linear trend (left inset in a)
(37)
Next, the fluorescent intensity along the x-direction was measured in the microchannel at a given temperature. The intensity was fitted with a second order polynomial curve (right inset in a) in
(38)
Based on this relationship, we obtained the experimental values of temperature gradient dT/dx along x-direction. As shown a) in
(39) An average detected temperature T.sub.D in the device is also monitored by the temperature sensor while the set temperature T.sub.S is imposed through the microheater with the help of an active feedback control of the LabVIEW code. A stepwise T.sub.S, function was imposed to increase the temperature (
(40) <VI. IFT Measurement via Droplet Deformation>
(41) <VI-1. IFT Measurement at Room Temperature>
(42) The real-time droplet tracking and the measurement of IFT were performed by the methodology explained above using the device of the embodiment of the present disclosure.
(43) Four liquid pairs (water or aqueous glycerol droplets in a carrier fluid of oil or air bubbles in a carrier fluid of aqueous glycerol) were also examined to obtain IFT at room temperature using the microfluidic tensiometry of the present embodiment of the present invention. The measured values are compared with the values obtained from a conventional pendant drop method (
(44) <VI-2. Temperature Dependent IFT>
(45) After validating the performance of the microfluidic tensiometer at room temperature, the temperature dependent tensiometer performance was measured. For the pendant drop method, forced thermal convection due to temperature gradient caused by the heating stage or chamber is bound to occur during the experiment, which may distort drop shape during image analysis. For the droplet-based microfluidic tensiometer, the platform requires only a small amount of sample volume and the fluid flow is continuous through the device so that forced thermal convection and temperature gradient along the channel can be minimized. To investigate the temperature effect on IFT, silicone oil and 50 wt % aqueous glycerol were used as a carrier and dispersed phase, respectively.
(46) To investigate the influence of the effective viscosity and the droplet deformation on the IFT measurement, we compared IFT measurements of two types of liquid pairs which have different temperature dependency on IFT.
(47) The IFT was also measured by the pendant drop method to compare the values with the droplet-based microfluidic approach.
(48) As expected, the data obtained from both methods exhibit a similar trend with temperature variations. The droplet-based microfluidic tensiometer gives more reproducible data with a low deviation compared to those from the pendant drop method, likely caused by forced thermal convection in a fluid chamber when the temperature is increased in the pendant drop setup. For both measurement approaches, a large number of measurements are performed for each temperature to obtain the median IFT value. The distribution of a Gaussian function in
(49) The temperature controlled tensiometer with droplet-based microfluidics described in this disclosure can provide accurate measurements in several scenarios, as follows. (1) Interfacial reaction and/or interfacial mass transfer occurring on the interface. The interfacial reaction and/or mass transfer is typically fast and temperature dependent. Reaction rates at interfaces become significantly different over temperature variations since the reaction process (involving potential energy surface and activation energy of the reaction) is determined thermodynamically. (2) Transient interfacial tension of liquid systems undergoing immiscible-to-miscible transitions over rapid temperature jumps can be investigated. Our platform allows one to control and induce rapid and temperature transitions in a localized region. This platform can capture transitions from immiscible to miscible liquid transitions such as Isobutyric acid (IBA) and water pair which has an upper critical solution temperature (UCST). (3) Phase change and/or separation systems. Liquid crystals (LCs) are a good example where phase change occurs at a critical temperature wherein molecular orientation inside the LC drop changes. Nanoscale phase separation takes place by controlling the kinetics and thermodynamics of film formation and molecular chain structure. In such cases interfacial dynamics at liquid interfaces can be measured upon the nanoscale phase separation. We expect our temperature controllable microfluidic platform becomes valuable for studying multiphase flow dynamics, which are ubiquitous in many industrial and biotechnology processes such as filtration and precipitation, oil refinery, food, cosmetic, and pharmaceutical industries.
(50) In this disclosure, a novel temperature controlled microfluidic tensiometer is provided in order to measure temperature dependent interfacial tensions of immiscible fluids. This microfluidic platform allows the rapid and consistent measurement of interfacial tension due to contaminant-flee clean environment, low thermal convection of fluids, and precisely controlled temperature on-chip. In one aspect, the serpentine microheater integrated with the microfluidic device possesses low temperature gradients along the flow direction and low temperature variation once reaching equilibrium temperature, which provides precise temperature control in the device for accurate measurements of interfacial tensions. It is expected that the present microfluidic tensiometry is useful for investigating the transient and dynamic behavior of immiscible-to-miscible liquid pairs, which is critical to many industrial applications such as oil refinery from crude oil and phase separation in biopolymer systems.
(51) It will be apparent to those skilled in the art that various modification and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover modifications and variations that come within the scope of the appended claims and their equivalents. In particular, it is explicitly contemplated that any part or whole of any two or more of the embodiments and their modifications described above can be combined and regarded within the scope of the present invention.