Micro-needles and method of manufacturing the same
10967164 · 2021-04-06
Assignee
Inventors
- Jung Hwan PARK (Seongnam-si, KR)
- Ji Yeon KIM (Suwon-si, KR)
- Jee Hyun Park (Seoul, KR)
- Won Jun LEE (Seongnam-si, KR)
Cpc classification
B29C41/045
PERFORMING OPERATIONS; TRANSPORTING
B29C59/025
PERFORMING OPERATIONS; TRANSPORTING
A61K9/0021
HUMAN NECESSITIES
A61K9/0024
HUMAN NECESSITIES
B29C39/08
PERFORMING OPERATIONS; TRANSPORTING
B29K2105/0035
PERFORMING OPERATIONS; TRANSPORTING
A61L31/16
HUMAN NECESSITIES
B29L2031/7544
PERFORMING OPERATIONS; TRANSPORTING
A61K47/36
HUMAN NECESSITIES
B29L2031/756
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61M37/00
HUMAN NECESSITIES
B29C41/04
PERFORMING OPERATIONS; TRANSPORTING
B29C39/08
PERFORMING OPERATIONS; TRANSPORTING
B29C59/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Discloses is a method of manufacturing a micro-needle. The method includes a step of preparing a medicinal solution, a step of forming a plurality of tips with the medicinal solution, and a step of forming a cavity in each of the tips. In accordance with such a configuration, a micro-needle in which cavities are formed is provided, whereby it is possible to administer a fixed amount of medicine in a short time.
Claims
1. A micro-needle, comprising: a plurality of tips formed of a medicine that penetrate into and are melted in skin, wherein each of the plurality of tips includes a bottom side and an end portion and extends from the bottom side to the end portion in a first direction; and a base supporting the tips and having an upper side extending in a second direction vertical to the first direction, wherein a cavity is formed between the base and each of the tips so that the tips do not remain on the base although the base is detached from the skin, wherein the base and the tips are integrally formed with each other, and wherein the cavity is formed between the upper side of the base and the bottom side of each of the tips, wherein the upper side of the base is combined to the bottom side of each of the tips only along an edge of the bottom side of each of the tips, wherein the cavity includes a bottom end and an upper end, wherein a size of a cross section of the cavity decreases along the first direction from the bottom end of the cavity to the upper end of the cavity, and wherein the cross section of the cavity is parallel to the second direction and is vertical to the first direction.
2. The micro-needle according to claim 1, wherein the cavity is formed inside of each of the tips.
3. A micro-needle comprising: a plurality of tips formed of a medicine that penetrate into and are melted in skin, wherein each of the plurality of tips is in a cone shape and includes a bottom side, an end portion and an outer surface and extends from the bottom side to the end portion in a first direction; and a base supporting the plurality of tips and having an upper side extending in a second direction vertical to the first direction, wherein a size of a cross section of each of the tips decreases along the first direction from the bottom side to the end portion, wherein at least one cavity is formed in each of the tips, and wherein each of the at least one cavity is a recess formed inwardly from the outer surface of each of the tips, wherein the at least one cavity includes a first cavity and a second cavity formed in each of the tips, and wherein the first cavity is a first recess formed inwardly from the outer surface and the second cavity is a second recess formed inwardly from the outer surface, the first recess and the second recess being formed inwardly from opposite sides of the outer surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects, features and other advantages of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
DETAILED DESCRIPTION OF THE DISCLOSURE
(21) Hereinafter, preferred embodiments of the present disclosure are described with reference to the accompanying drawings.
(22) Referring to
(23) A plurality of tips 2 penetrate the skin S and are formed of a molten medicine. End portions of the tips 2 have a sharp shape to facilitate penetration of the skin. In this embodiment, the tips 2 are shown as having a polygonal pyramid shape such as a cone or a quadrangular pyramid, but the present disclosure is not limited thereto. The number of the tips 2 is also not limited to those illustrated in the drawings. Meanwhile, an empty space, i.e., a cavity, is provided in each of the tips 2. The configuration of the tips 2 including such a cavity is described in detail below.
(24) The base 3 supports the tips 2. That is, the base 3, which simultaneously supports the tips 2, is a body of the micro-needle 1. Here, a surface, on which the tips 2 are provided, of the base 3 may be attached to the skin S, as illustrated in
(25) For reference, in accordance with the present disclosure, an empty space, i.e., a cavity 4, is formed between each of the tips 2 and the base 3. According to such a configuration, since the tips 2, which have been injected into the skin, rapidly penetrate the skin, the tips 2 do not remain on the base 3 although the base 3 is separated from the skin S, as illustrated in
(26) This embodiment illustrates the cavity 4 as formed in the interior of each of the tips 2, but the present disclosure is not limited thereto. That is, a formation site of the cavity 4 may be varied. For example, the cavity 4 may be formed outside or on side surfaces of the tips 2.
(27) A method of manufacturing the micro-needle 1 according to the present disclosure is illustrated in
(28) Referring to
(29) In the step 10 of preparing a medicinal solution, a medicinal solution 7 (see
(30) More particularly, the medicinal solution 7 is prepared by mixing a biocompatible material with distilled water. Here, the biocompatible material includes any one or more selected from the group consisting of hyaluronic acid, alginic acid, pectin, carrageenan, chondroitin(sulfate), dextran(sulfate), chitosan, polylysine, collagen, gelatin, carboxymethyl chitin, fibrin, agarose, pullulan polylactide, polyglycolide (PGA), a polylactide-glycolide copolymer (PLGA), hyaluronic acid, alginic acid, carrageenan, chondroitin(sulfate), dextran(sulfate), chitosan, polylysine, collagen, gelatin, carboxymethyl chitin, fibrin, agarose, pullulan polyanhydride, polyorthoester, polyetherester, polycaprolactone, polyesteramide, poly(butyric acid), poly(valeric acid), polyurethane, polyacrylate, an ethylene-vinyl acetate polymer, acryl-substituted cellulose acetate, non-degradable polyurethane, polystyrene, polyvinyl chloride, polyvinyl fluoride, poly(vinylimidazole), chlorosulfonate polyolefin, polyethylene oxide, polyvinylpyrrolidone (PVP), polyethylene glycol (PEG), polymethacrylate, hydroxypropyl methylcellulose (HPMC), ethyl cellulose (EC), hydroxypropyl cellulose(HPC), carboxymethyl cellulose, cyclodextrin, and a copolymer of monomers and cellulose forming such a polymer.
(31) In addition, the medicinal solution 7 is prepared by mixing the biocompatible material with an additive for improving mechanical strength. The additive is formed of one or more selected from the group consisting of trehalose, glucose, maltose, lactose, lactulose, fructose, turanose, melitose, melezitose, dextran, sorbitol, xylitol, palatinit, mannitol, poly((lactide), poly(glycolide), poly((lactide-co-glycolide), polyanhydride, polyorthoester, polyetherester, polycaprolactone, polyesteramide, poly(butyric acid), poly(valeric acid), polyurethane, polyacrylate, an ethylene-vinyl acetate polymer, acryl-substituted cellulose acetate, non-degradable polyurethane, polystyrene, polyvinyl chloride, polyvinyl fluoride, poly(vinylimidazole), chlorosulphonate polyolefin, polyethylene oxide, polyvinylpyrrolidone (PVP), polyethylene glycol (PEG), polymethacrylate, hydroxypropyl methylcellulose (HPMC), ethyl cellulose (EC), hydroxypropyl cellulose(HPC), carboxymethyl cellulose, and cyclodextrin and a copolymer of monomers forming such a polymer.
(32) In addition, the medicinal solution 7 is prepared by mixing the biocompatible material with an effective ingredient. The effective ingredient may include a protein/peptide medicine, but the present disclosure is not limited thereto. The effective ingredient may include a hormone, a hormone analogue, an enzyme, an enzyme inhibitor, a signal transduction protein or a portion thereof, an antibody or a portion thereof, a single-chain antibody, a binding protein or a binding domain thereof, an antigen, an adherent protein, a structural protein, a regulatory protein, a toxin protein, a cytokine, a transcription regulator, a blood coagulation factor, a vaccine, etc. More particularly, the protein/peptide medicine includes insulin, insulin-like growth factor 1 (IGF-1), growth hormone, erythropoietin, granulocyte-colony stimulating factors (G-CSFs), granulocyte/macrophage-colony stimulating factors (GM-CSFs), interferon alpha, interferon beta, interferon gamma, interleukin-1 alpha and beta, interleukin-3, interleukin-4, interleukin-6, interleukin-2, epidermal growth factors (EGFs), calcitonin, adrenocorticotropic hormone (ACTH), tumor necrosis factor (TNF), atobisban, buserelin, cetrorelix, deslorelin, desmopressin, dynorphin A (1-13), elcatonin, eleidosin, eptifibatide, growth hormone releasing hormone-II (GHRH-II), gonadorelin, goserelin, histrelin, leuprorelin, lypressin, octreotide, oxytocin, pitressin, secretin, sincalide, terlipressin, thymopentin, thymosine, triptorelin, bivalirudin, carbetocin, cyclosporine, exedine, lanreotide), luteinizing hormone-releasing hormone (LHRH), nafarelin, parathyroid hormone, pramlintide, enfuvirtide (T-20), thymalfasin, ziconotide, etc.
(33) In addition, the medicinal solution 7 is a mixed solution including a solvent that may dissolve the biocompatible material. Here, examples of the solvent include an inorganic or organic solvent including distilled water (DI water), methanol, ethanol, chloroform dibutyl phthalate, dimethyl phthalate, ethyl lactate, glycerin, isopropyl alcohol, lactic acid, propylene glycol, or the like.
(34) In step 20 of forming tips, the tips 2 are formed using the medicinal solution 7. An empty space, i.e., the cavity 4, is formed in each of the formed tips 2 (step 30). The step 30 of forming the cavities 4 is described in detail with reference to
(35) Step 30 of forming the cavities includes step 31 of filling grooves 6 of a mold 5, which correspond to a desired shape of the tips 2 of the micro-needle 1, with the medicinal solution 7, step 32 of centrifuging the medicinal solution 7 filled in the grooves 6, and step 33 of drying the medicinal solution 7 and then removing the same from the mold 5, as illustrated in
(36) In step 31 of filling the grooves 6 of the mold 5 with the medicinal solution 7, the mold 5 including the grooves 6 is prepared as illustrated
(37) The medicinal solution 7 filled in the grooves 6 is centrifuged and, by centrifugal force, the cavities 4 are formed as illustrated in
(38) When the cavities 4 are formed in the grooves 6 filled with the medicinal solution 7 by centrifugation as described above, the medicinal solution 7 is dried as illustrated in
(39) For reference, a formation condition of the cavities 4 may be varied depending upon an evaporation rate of the medicinal solution 7, particularly a solvent in the mixed solution including hyaluronic acid; the concentration of the medicinal solution 7; and the amount of the medicinal solution 7 filled in the grooves 6 of the mold 5. Accordingly, the volumes of the cavities 4 may be changed by changing a condition of the medicinal solution 7 forming the micro-needle 1, whereby the micro-needle 1 may be applied to various medication conditions.
(40) In addition,
(41) In step 131 of applying the medicinal solution 7, the medicinal solution 7 is applied onto a supporter 8 as illustrated in
(42) Subsequently, as illustrated in
(43) The micro-needle 1 having the aforementioned configuration was injected into the skin S. Injection degrees thereof are compared in
(44)
(45) Referring to
(46) Referring to
(47) As illustrated in
(48)
(49) Referring to
(50)
(51) Meanwhile, the sizes of the cavities 4 formed in the aforementioned tips 2 may be controlled by adjusting the amount, evaporation rate, and evaporation temperature of the medicinal solution 7, the shapes of the grooves 6 of the mold 5 for manufacturing the micro-needle 1, the viscosity of the medicinal solution 7, the concentration of the medicinal solution 7, a used solvent type, and the thickness of the medicinal solution 7 covering the grooves 6.
(52) In addition, although the cavities 4 are illustrated and exemplified as being formed inside the tips 2 in the aforementioned embodiments, the present disclosure is not limited thereto. That is, one cavity 4′ may be formed outside each of the tips 2, as illustrated in
(53) Hereinafter, a modification of the method of manufacturing the micro-needle 1 is described referring to
(54) Referring to
(55) In the step of preparing a medicinal solution 210, the medicinal solution 7 for forming the micro-needle 1 is prepared (see
(56) In step 220 of forming the plurality of tips 2, the tips 2, in each of which at least one cavity 4 is formed, are formed using the medicinal solution 7. Step 220 of forming the tips 2 is described in detail with reference to
(57) Step 220 of forming the tips 2 includes step 221 of filling at least one groove 6 in a mold 5 with the medicinal solution 7, step 222 of drying the medicinal solution 7 filled in the groove 6, and step 223 of removing a formed micro-needle 1 from the mold 5, as illustrated in
(58) The mold 5 includes a plurality of grooves 6 corresponding to the shapes of the tips 2 of the micro-needle 1 as illustrated in
(59) Subsequently, the medicinal solution 7 filled in the grooves 6 is dried to form at least one cavity 4 as illustrated in
(60) In step 222 of drying the medicinal solution 7, the medicinal solution 7 is dried by evaporation of moisture, and thus, the cavities 4 are formed. For reference, in this embodiment, step 222 of drying the medicinal solution 7 is exemplified by repeating a step of applying vacuum for 10 seconds at 0.08 MPA and then releasing the vacuum for 10 seconds by purge eight times. Subsequently, 0.3 g of the medicinal solution 7, as a 1% hyaluronic acid mixture, is further supplied to the mold 5, and then the medicinal solution 7 filled in the grooves 6 is dried by applying a vacuum of 600 mmHg for 10 minutes. Finally, step 222 of drying the medicinal solution 7 is exemplified by drying the medicinal solution 7 at 70° C. for about 40 minutes.
(61) Meanwhile, step 222 of drying the medicinal solution 7 may be modified by a method of cooling the medicinal solution 7 filled in the grooves 6 under a reduced pressure or a normal pressure to solidify the medicinal solution 7 such that at least one cavity 4 is formed. In the case of the method of solidifying the medicinal solution 7, evaporation of moisture in the medicinal solution 7 is induced by cooling under a reduced pressure or a normal pressure, thereby forming the cavities 4.
(62) The sizes of the cavities 4 formed through step 222 of drying the medicinal solution 7 may be controlled by adjusting the amount, evaporation rate, or evaporation temperature of the medicinal solution 7, the shapes of the grooves 6 of the mold 5 for manufacturing the micro-needle 1 (see
(63) After the cavities 4 are formed through step 222 of drying the medicinal solution 7, the mold 5 is removed from the dried medicinal solution 7 as illustrated in
(64) Optical microscope images of the micro-needle 1 manufactured according to the aforementioned method are illustrated in
(65) In accordance with the present disclosure having the aforementioned configuration, first, a melting speed of a tip, in which a cavity is formed, may be increased, whereby it is possible to administer a fixed amount of medicine in a short time.
(66) Second, the volume of the cavity may be controlled by adjusting a condition of forming the cavity, whereby application thereof to various medicines may be accomplished.
(67) Third, since the cavity is formed by centrifugation or drawing, a manufacturing method is simple and thus mass-production is possible.
(68) Fourth, a fixed amount of medicine may be locally supplied, which contributes to improvement in therapeutic effect.
(69) Fifth, a fixed amount of medicine may be supplied, which contributes to increase in the reliability of the patient.
(70) Sixth, the size of the cavity may be controlled by adjusting the amount, evaporation rate, or evaporation temperature of the medicinal solution, internal shapes of grooves of a mold for manufacturing the micro-needle, the viscosity of a medicinal solution, the concentration of a medicinal solution, a used solvent type, or the thickness of a medicinal solution covering the grooves, whereby the micro-needle according to the present disclosure may be applied to various medications and administration conditions.
(71) Seventh, since the micro-needle according to the present disclosure is manufactured in a one-step manner wherein the medicinal solution is supplied to the mold and then dried, a manufacturing method thereof is simple and it is easy to mass-produce the same.
(72) Eighth, since the cavity is formed in at least one portion of the interior, an outer side, a middle part, or the like of a needle, diverse forms are advantageously possible.
(73) While the present disclosure has been described referring to the preferred embodiments, those skilled in the art will appreciate that many modifications and changes can be made to the present disclosure without departing from the spirit and essential characteristics of the present disclosure.
DESCRIPTION OF SYMBOLS
(74) 1: MICRO-NEEDLE 2: TIP 3: BASE 4: CAVITY