Control device for actuating an actuator unit of a lithography system, lithography system having a control device, and method for operating the control device
10983443 · 2021-04-20
Assignee
Inventors
- Stefan Krone (Aalen, DE)
- Lars Berger (Aalen-Unterkochen, DE)
- Ralf Kiesel (Aalen-Unterkochen, DE)
- Paul Wijlaars (Someren, NL)
Cpc classification
H10N30/802
ELECTRICITY
H10N30/20
ELECTRICITY
G03F7/70258
PHYSICS
G03F7/70575
PHYSICS
International classification
Abstract
A control device actuates actuator unit to set a position of an optical element of a lithography system. The control device includes an amplifier unit for providing a control signal for the actuator unit via a voltage signal and a PWM signal. The PWM signal has a duty factor and a clock frequency. The control device also includes a modulator unit designed to provide the PWM signal having the duty factor and a defined clock frequency from a plurality of defined clock frequencies. A defined clock frequency of the plurality of defined clock frequencies is an integer multiple of a basic clock frequency. The basic clock frequency is in the range of 10 kHz to 1 MHz.
Claims
1. A control device, comprising: a modulator unit configured to provide a PWM signal having a duty ratio and a defined clock frequency from a plurality of defined clock frequencies; and an amplifier unit configured to provide a control signal to an actuator unit via a voltage signal and the PWM signal, wherein: the defined clock frequency is an integer multiple of a basic clock frequency; the basic clock frequency is in the range of 10 kHz to 1 MHz; and the amplifier unit is configured to provide, without interruption, the control signal to the actuator unit: i) in a first time interval via a first PWM signal having a first defined clock frequency from the plurality of defined clock frequencies; and ii) in a second time interval, directly following the first time interval, via a second PWM signal having a second defined clock frequency from the plurality of defined clock frequencies, the second defined clock frequency being different from the first defined clock frequency.
2. The control device of claim 1, wherein the control device is configured to actuate the actuator unit to set a position of an optical element of a lithography apparatus.
3. The control device of claim 1, wherein the modulator unit is configured to: i) depending on a position to be set of an optical element whose position is settable via the actuator unit, provide the PWM signal having a current duty ratio; and ii) depending on the current duty ratio, select the defined clock frequency of the PWM signal from the plurality of defined clock frequencies.
4. The control device of claim 1, further comprising an assignment unit configured to assign a defined clock frequency from the plurality of defined clock frequencies to each duty ratio that is settable for the PWM signal.
5. The control device of claim 4, wherein the modulator unit is configured, depending on the position to be set of the optical element, to determine a defined duty ratio, to determine the defined clock frequency assigned to the determined duty ratio in the assignment unit, and to provide the PWM signal having the determined duty ratio and the determined defined clock frequency.
6. The control device of claim 1, further comprising an assignment unit configured to: i) subdivide duty ratios that are settable for the PWM signal into a plurality of intervals; and ii) assign a defined clock frequency from the plurality of defined clock frequencies to each interval.
7. The control device of claim 6, wherein the modulator unit is configured, depending on the position to be set of the optical element, to determine a defined duty ratio, to determine the defined clock frequency assigned to the determined duty ratio in the assignment unit, and to provide the PWM signal having the determined duty ratio and the determined defined clock frequency.
8. The control device of claim 1, wherein: the control device is configured so that factors n1, n2, . . . , nk generate different clock frequencies f1, f2, . . . , fk; fk=f0.Math.nk form an uninterrupted sequence of natural numbers; and n1=1.
9. The control device of claim 1, wherein the basic clock frequency is a clock frequency derived from a system clock frequency.
10. The control device of claim 1, wherein a defined clock frequency is assigned to a respective duty ratio depending on a power loss, a current signal and/or a voltage signal of the control device.
11. The control device of claim 10, wherein a defined clock frequency is assigned to a respective duty ratio depending on a system parameter of a lithography apparatus in which the actuator unit is to be used to set a position of an optical unit.
12. The control device of claim 1, wherein a defined clock frequency is assigned to a respective duty ratio depending on a system parameter of a lithography apparatus in which the actuator unit is to be used to set a position of an optical unit.
13. The control device of claim 1, wherein each defined clock frequency of the plurality of defined clock frequencies is defined depending on at least one system parameter.
14. The control device of claim 1, wherein: a power loss of the amplifier unit for each duty ratio is less than 60% of a maximum power loss of the amplifier unit for a clock frequency that is high in comparison with the basic clock frequency; and an amplitude of a superposed AC current in a supply line to the amplifier unit and an amplitude of a superposed AC voltage at an output of the amplifier unit for each duty ratio is in each case less than 25% of a maxi-mum amplitude of the superposed AC current and the superposed AC voltage for the basic clock frequency.
15. The control device of claim 1, wherein the control device is a switching amplifier.
16. An apparatus, comprising: an optical element; an actuator unit; and a control device configured to actuate the actuator unit to set a position of the optical element, the control device comprising: a modulator unit configured to provide a PWM signal having a duty ratio and a defined clock frequency from a plurality of defined clock frequencies; and an amplifier unit configured to provide a control signal to the actuator unit via a voltage signal and the PWM signal, wherein: the defined clock frequency is an integer multiple of a basic clock frequency, the basic clock frequency is in the range of 10 kHz to 1 MHz; the amplifier unit is configured to provide, without interruption, the control signal to the actuator unit: i) in a first time interval via a first PWM signal having a first defined clock frequency from the plurality of defined clock frequencies; and ii) in a second time interval, directly following the first time interval, via a second PWM signal having a second defined clock frequency from the plurality of defined clock frequencies, the second defined clock frequency being different from the first defined clock frequency; and the apparatus comprises a lithography apparatus.
17. The apparatus of claim 14, wherein the apparatus comprises an EUV lithography apparatus.
18. The apparatus of claim 17, wherein the optical element comprises a mirror.
19. A method for operating a control device of a lithography apparatus comprising an optical element whose position is settable via an actuator unit, the lithography apparatus further comprising a control device for actuating the actuator unit, the method comprising: determining a duty ratio of a PWM signal depending on a position of the optical element which is to be set; determining a defined clock frequency from a plurality of defined clock frequencies depending on the determined duty ratio, a respective defined clock frequency of the plurality of defined clock frequencies being an integer multiple of a basic clock frequency, the basic clock frequency being in the range of 10 kHz to 1 MHz; providing the PWM signal having the determined duty ratio and the determined clock frequency; and amplifying the PWM signal with the voltage signal for providing the control signal for setting the position of the optical element.
20. The apparatus of claim 16, wherein the modulator unit is configured to: i) depending on a position to be set of an optical element whose position is settable via the actuator unit, provide the PWM signal having a current duty ratio; and ii) depending on the current duty ratio, select the defined clock frequency of the PWM signal from the plurality of defined clock frequencies.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantageous configurations and aspects of the disclosure are the subject matter of the dependent claims and also of the exemplary embodiments of the disclosure described below. The disclosure is explained in greater detail below on the basis of preferred embodiments with reference to the accompanying figures.
(2)
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(5)
(6)
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(8)
(9)
(10)
(11)
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(16)
EXEMPLARY EMBODIMENTS OF THE DISCLOSURE
(17) Identical elements or elements having an identical function have been provided with the same reference signs in the figures, unless indicated otherwise.
(18)
(19) The EUV lithography apparatus 100A includes an EUV light source 106A. A plasma source (or a synchrotron), which emits radiation 108A in the EUV range (extreme ultraviolet range), i.e., for example, in the wavelength range of 0.1 nm to 30 nm, can be provided, for example, as the EUV light source 106A. In the beam shaping and illumination system 102, the EUV radiation 108A is focused and the desired operating wavelength is filtered out from the EUV radiation 108A. The EUV radiation 108A generated by the EUV light source 106A has a relatively low transmissivity through air, for which reason the beam guiding spaces in the beam shaping and illumination system 102 and in the projection system 104 are evacuated.
(20) The beam shaping and illumination system 102 illustrated in
(21) The projection system 104 (also referred to as projection lens) has six mirrors M1-M5, 20 for imaging the photomask 120 onto the wafer 124. In this case, individual mirrors M1-M5, 20 of the projection system 104 can be arranged symmetrically in relation to the optical axis 126 of the projection system 104. It should be noted that the number of mirrors of the EUV lithography apparatus 100A is not restricted to the number illustrated. More or fewer mirrors can also be provided. Furthermore, the mirrors, as a rule, are curved on their front side for beam shaping.
(22) In the example in
(23) The control device 10 can also be arranged outside the projection system 104 and/or evacuated housing 101. Furthermore, further mirrors can be mounted movably and be equipped with actuator units 11 assigned thereto. Moreover, the movably mounted mirrors are preferably equipped with a plurality of actuator units 11 in order to enable movement in all three spatial axes.
(24)
(25) The DUV lithography apparatus 100B has a DUV light source 106B. By way of example, an ArF excimer laser that emits radiation 108B in the DUV range at 193 nm, for example, can be provided as the DUV light source 106B.
(26) The beam shaping and illumination system 102 illustrated in
(27) The projection system 104 has a plurality of lens elements 128 and/or mirrors 20, 130 for imaging the photomask 120 onto the wafer 124. In this case, individual lens elements 128 and/or mirrors 20, 130 of the projection system 104 can be arranged symmetrically in relation to the optical axis 126 of the projection system 104. It should be noted that the number of lens elements and mirrors of the DUV lithography apparatus 100B is not restricted to the number illustrated. More or fewer lens elements and/or mirrors can also be provided. Furthermore, the mirrors are generally curved on their front side for beam shaping.
(28) In the example in
(29) Over and above the illustration in
(30)
(31) The control device 10 includes a modulator unit 50 which is embodied here as a digital circuit, and an amplifier unit 30, which is likewise embodied as a digital circuit. The control device 10 in
(32) The modulator unit 50 is configured, in particular, to provide a PWM signal 42 having a duty ratio 43 with a defined clock frequency 51 from a plurality of defined clock frequencies 52. In the example, the modulator unit 50 is configured to generate duty ratios 43 in the range of at least 0.25-0.75, wherein the plurality of clock frequencies 52 are based on a basic clock frequency f.sub.0. The basic clock frequency f.sub.0 is in the range of 10 kHz-100 kHz, for example. By way of example, the basic clock frequency is f.sub.0=55 kHz, wherein the plurality of clock frequencies 52 thus includes the clock frequencies 55 kHz, 110 kHz, 165 kHz and 220 kHz, for example. The defined clock frequency 51 is 110 kHz, for example, and the duty ratio 43 is 0.3.
(33) The amplifier unit 30 receives the PWM signal 42 and amplifies it using a voltage signal 41, which here is a DC voltage signal having a level of between 10 V and 100 V, for example 50 V. The control signal 40 thus corresponds to the PWM signal 42, which jumps between the levels 0 and 50 V, depending on the switching state. With the duty ratio of 0.3, a mean value of the control signal 40 of 15 V thus results. This control signal 40 is transmitted to the actuator unit 11. The actuator unit 11 thus moves to the position P corresponding to a signal having a level of 15 V.
(34)
(35) A period T of the signal 42 is composed of a first time interval t.sub.1, during which the level of the signal 42 is at 1, and a second time interval t.sub.0, during which the level of the signal 42 is at 0. The duty ratio 43 can be calculated from these values in accordance with equation 2:
τ=t.sub.1/T=t.sub.1/(t.sub.1+t.sub.0) (Equation 2)
(36) In the present case, t.sub.1=t.sub.0, which results in τ=0.5.
(37)
(38)
(39) In
(40) At the point in time t.sub.c, the position P to be set of the actuator unit 11 changes (see e.g.
(41)
(42) The modulator unit 50 is configured to amplify the PWM signal 42 to be amplified on two switching transistors 410. As a result, at the node 411, the supply voltage 420 is switched in accordance with the PWM signal 42. That is to say that the control signal 40 is present at the node 411. The coil 430 and the capacitor 440 form an output filter that filters out high-frequency interference signals from the control signal 40. The control signal 40 is transmitted to the actuator unit 11, which moves to a position P corresponding to the control signal 40. All voltages in the present case correspond to the potential difference of a point relative to a reference potential 450, e.g. a ground potential.
(43)
(44) The assignment unit 60 is configured, in particular, to select the defined clock frequency 51 on the basis of a determined duty ratio 42. In this case, selecting also includes detecting parameter values, such as, for example, a temperature (not illustrated). Depending on these parameter values, the assignment unit 60 assigns a defined clock frequency 51 to the determined duty ratio 42. The assigned clock frequency 51 is provided to the modulator unit 50, which generates the PWM signal 42 having the duty ratio 43 and the clock frequency 51.
(45) As an alternative to an assignment depending on parameter values, provision can be made for the assignment unit 60 to subdivide the settable duty ratios 42 into a plurality of intervals and to assign a defined clock frequency 51 to each interval. A subdivision of this type is shown in
(46)
(47) The subdivision of the duty ratio range into the intervals I.sub.1-I.sub.7 and the assignment of the clock frequencies 51 to these intervals I.sub.1-I.sub.7 result from a consideration of the ripple current, the ripple voltage and the power loss of the switching amplifier 10 used. These are shown for the different clock frequencies in
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(52) A joint consideration of
(53)
(54) The method includes the following steps:
(55) Step S1 involves determining a duty ratio 43 to be set of a PWM signal 42 depending on a position P to be set of an optical element 20 of the lithography apparatus 100A, 100B. From the determined position P, it is possible to derive indirectly the duty ratio 43 with which the actuator unit 11 will be actuated in order to set the position P. For this purpose, the determining S1 includes for example calculating the duty ratio 43 or comparing the position P to be set with an assignment table concerning duty ratios 43.
(56) Step S2 involves determining, depending on the determined duty ratio 43, a clock frequency 51 with which the duty ratio 43 is provided. For this purpose, for example, the determined duty ratio 43 is compared with a table in which the assignment of duty ratios 43 to defined clock frequencies 51 is stored.
(57) Step S3 involves providing the PWM signal 42 now defined unambiguously by the determined clock frequency 51 and the duty ratio 43. Providing means, in particular, that the PWM signal 42 is fed to an amplifier unit 30 in order to generate a control signal 40 for an actuator unit 11.
(58) In step S4, the provided PWM signal 42 is amplified with the voltage signal 41 by the amplifier unit 30 and the control signal 40 is thus generated, which is transmitted to the actuator unit 11. The control signal 40 generated in this way causes the actuator unit 11 to set the position P to be set.
(59)
(60) Step S0 of the method involves detecting a position P to be set of the mirror 20. This can include for example detecting an output value of a control loop (not illustrated). The position P to be set results for example from a control loop (not illustrated) which manipulates, in particular optimizes, a wavefront of the exposure light.
(61) Step S1 involves determining, from the position P to be set, a desired duty ratio 43 with which the position P is attained via the actuator unit 11.
(62) In step S2, an assignment unit 60 (see
(63) In step S3, the PWM signal 42 having the determined duty ratio 43 and the determined clock frequency 51 is generated and provided by a modulator unit 50.
(64) In step S4, the provided PWM signal 42 is taken up and amplified by an amplifier unit 30, with the control signal 40 for the actuator unit 11 being generated.
(65) In step S5, the generated control signal 40 is transmitted to the actuator unit 11, with the result that the actuator unit 11 sets the position P to be set.
(66) Although the present disclosure has been described on the basis of exemplary embodiments, it is modifiable in diverse ways.
LIST OF REFERENCE SIGNS
(67) 10 Control device 11 Actuator unit 12 Signal connection 20 Optical element 30 Amplifier unit 40 Control signal 41 DC voltage signal 42 PWM signal 43 Duty ratio 50 Modulator unit 51 Clock frequency 52 Plurality of clock frequencies 60 Assignment unit 100A EUV lithography apparatus 100B DUV lithography apparatus 101 Vacuum housing 102 Beam shaping and illumination system 104 Imaging optical unit 106A EUV radiation source 106B DUV radiation source 108A EUV radiation 108B DUV radiation 110 Mirror 112 Mirror 114 Mirror 116 Mirror 118 Mirror 120 Lithographic structure 122 Mirror 124 Wafer with photoactive coating 126 Optical axis 128 Lens element 130 Mirror 132 Index-matching liquid 410 Switching transistor 411 Node 420 DC voltage source 430 Coil 440 Capacitor 450 Reference potential f.sub.0 Basic clock frequency f.sub.1 Defined clock frequency f.sub.2 Defined clock frequency f.sub.3 Defined clock frequency f.sub.4 Defined clock frequency f.sub.k Defined clock frequency f.sub.S System clock frequency I.sub.1 Interval I.sub.2 Interval I.sub.3 Interval I.sub.4 Interval I.sub.5 Interval I.sub.6 Interval I.sub.7 Interval I.sub.t Current threshold value M1 Mirror M2 Mirror M3 Mirror M4 Mirror M5 Mirror n.sub.1 Integer factor n.sub.2 Integer factor n.sub.3 Integer factor n.sub.4 Integer factor n.sub.k Integer factor P Position P.sub.t Power threshold value S0 Method step S1 Method step S2 Method step S3 Method step S4 Method step S5 Method step T Period/Period duration U.sub.t Voltage threshold value t.sub.0 Time interval (level 0) t.sub.0* Time interval (level 0) t.sub.1 Time interval (level 1) t.sub.1* Time interval (level 1) τ Duty ratio τ.sub.max Maximum settable duty ratio τ.sub.min Minimum settable duty ratio