GAS TURBINE ENGINE
20210095602 · 2021-04-01
Inventors
Cpc classification
F05D2270/304
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01S13/88
PHYSICS
F02C9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C9/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas turbine engine for an aircraft. The engine comprising: an engine core comprising a turbine, a compressor, a fan located upstream of the compressor and comprising a plurality of fan blades, and a core shaft connecting the turbine to the compressor; a gearbox which receives an input from the core shaft and outputs drive, via a driveshaft, to the fan so as to drive the fan at a lower rotational speed than the turbine, the drive shaft and core shaft forming a shaft system. The shaft system provides: a first portion which extends forward from a first thrust bearing to the fan, the first thrust bearing supporting the shaft system and being located between the turbine and the gearbox, and a second portion extending rearward from the first thrust bearing to the turbine, such that in the event of a shaft break within the second portion of the shaft system, said shaft break dividing the shaft system into a front portion axially located by the first thrust bearing and a rear portion no longer axially located by the first thrust bearing, the rear portion is free to move axially rearwardly under a gas load; and wherein the engine further comprises a shaft break detector, configured to detect a shaft break in the shaft system.
Claims
1. A gas turbine engine for an aircraft comprising: an engine core comprising a turbine, a compressor, a fan located upstream of the compressor and comprising a plurality of fan blades, and a core shaft connecting the turbine to the compressor; a gearbox which receives an input from the core shaft and outputs drive, via a driveshaft, to the fan so as to drive the fan at a lower rotational speed than the turbine, the drive shaft and core shaft forming a shaft system, wherein the shaft system provides: a first portion which extends forward from a first thrust bearing to the fan, the first thrust bearing supporting the shaft system and being located between the turbine and the gearbox, and a second portion extending rearward from the first thrust bearing to the turbine, such that in the event of a shaft break within the second portion of the shaft system, said shaft break dividing the shaft system into a front portion axially located by the first thrust bearing and a rear portion no longer axially located by the first thrust bearing, the rear portion is free to move axially rearwardly under a gas load; and wherein the engine further comprises a shaft break detector, configured to detect a shaft break in the shaft system.
2. The gas turbine engine as claimed in claim 1, wherein the core shaft is supported by one or more non-thrust bearings located rearwards of the first thrust bearing.
3. The gas turbine engine as claimed in claim 1, wherein the first thrust bearing is located such that the pathway for torque transmission from the turbine to the compressor includes the first portion of the shaft system.
4. The gas turbine engine as claimed in claim 1, wherein the drive shaft is supported forward of the first thrust bearing by one or more further thrust bearings.
5. The gas turbine engine as claimed in claim 4, wherein the first thrust bearing and a further thrust bearing are mechanically coupled in that one raceway of the further thrust bearing is rotationally locked relative to a radially opposite raceway of the first thrust bearing.
6. The gas turbine engine as claimed in claim 1, wherein the shaft break detector includes a pair of phonic wheels spaced axially along the shaft system, each configured to sense a rotational speed of a respective portion of the shaft system.
7. The gas turbine engine as claimed in claim 1, wherein the shaft break detector includes a pair of microwave sensors, configured to sense respective rotational speeds of axially spaced portions of the shaft system.
8. The gas turbine engine as claimed in claim 1, wherein the shaft break detector includes a phonic wheel, located at a first portion of the shaft system, and a microwave sensor, configured to sense a rotational speed of the shaft system at a second portion of the shaft system axially spaced form the first portion.
9. The gas turbine engine as claimed in claim 1, further comprising a roller bearing supporting the drive shaft.
10. The gas turbine engine as claimed in claim 1, wherein the shaft break detector is configured to register a shaft break when it detects a twist exceeding a predetermined threshold between two points in the first portion of the shaft system.
11. The gas turbine engine as claimed in claim 1, further comprising an axial movement sensor, configured to register a shaft break when it detects rearward axial movement of the rear portion of the shaft system in the event of a shaft break within the second portion of the shaft system.
12. The gas turbine engine as claimed in claim 1, further including a sealed cavity located rearward of the first thrust bearing, wherein the sealed cavity, during operation of the gas turbine engine, is pressurised to a pressure exceeding that of a cavity containing the first thrust bearings, such that an axially forward force is applied to the core shaft.
13. The gas turbine engine as claimed in claim 1, wherein: the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft; the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft; and wherein the second core shaft is axially located by one or more respective thrust bearings.
14. The gas turbine engine as claimed in claim 13, wherein the first thrust bearing of the first core shaft and a thrust bearing of the second core shaft are mechanically coupled in that a radially outer raceway of the second core shaft thrust bearing is rotationally locked relative to a radially inner raceway of the first thrust bearing.
15. The gas turbine engine as claimed in claim 1, wherein the fan is coupled to an input shaft of the gear box through a fan catcher shaft, which axially locates the fan, and through a fan shaft component which transmits torque from the gearbox but does not axially locate the fan.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0066] Embodiments will now be described by way of example only, with reference to the Figures, in which:
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[0082] Aspects and embodiments of the present disclosure will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
DETAILED DESCRIPTION OF THE DISCLOSURE
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[0084] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0085] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0086] Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0087] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0088] The epicyclic gearbox 30 illustrated by way of example in
[0089] It will be appreciated that the arrangement shown in
[0090] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement.
[0091] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0092] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0093] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
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[0095] The shaft system of the IP spool provides a first portion as indicated by arrow 401 and a second portion as indicated by arrow 402. The first portion extends from first thrust bearing 403, located downstream of the IP compressor, to the fan 23. The second portion extends from the first thrust bearing to the IP turbine 19. The dashed regions next to each bearing signify the stationary side of the bearing (e.g. the ‘earth’ side). The first portion 401 includes a region of the core shaft 26, the drive shaft 450, and a fan shaft component 405. The fan shaft component 405 is connected to the core shaft via drive shaft 450 of gearbox 30, and so turns at a different rotational speed to the core shaft. The second portion 402 includes the core shaft 26 and an IP turbine drive arm 412. The IP turbine drive arm is connected to the core shaft 26 via bolt arrangement 414.
[0096] The first portion 401 can be referred to as the ‘located failure’ region of the shaft system, in that any shaft break in the first portion would not result in the axial movement of any part of the shaft system. This is because any shaft break between thrust bearing 403 and the power gearbox will be axial located. Whereas, the second portion 402 can be referred to the ‘unlocated failure’ region of the shaft system, in that any shaft break in the second portion would result in a now axially unlocated portion of the shaft system (referred to as the rear portion previously) can move axially rearwards under a gas load.
[0097] The first portion 401 is protected by inclusion of rotational speed sensors 420, in this example provide by phonic wheel based sensors. Each phonic wheel based sensor may include a phonic wheel, coupled to a magnetic reluctance sensor which senses when a tooth of the phonic wheel passes in front of it. If the shaft system breaks at any point in the first portion, the rotational speed sensors 420 will detect that a difference in the speeds measured by each sensor 420 exceeds a threshold and can then register this event and prompt countermeasures (e.g. reduction or cut-off of the fuel supply). In some examples, the registration of a shaft break event may be performed by an engine control system which receives readings of rotational speed from the sensors. The second portion 402 is, in this example, protected by clashing or tangling of the turbine elements with static structures located around the turbine (e.g. stator vanes). As discussed previously, this clashing or tangling reduces the terminal speed of the turbine by generating friction.
[0098] In the example shown in
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[0100] In contrast to the spool shown in
[0101] This shattering causes the wire to change its resistivity or conductivity, and the change in electrical behaviour is used as a detection method for an unlocated shaft failure event.
[0102] The backing sensor 501 can be used to protect against shaft failure either in conjunction with the tangling discussed previously, or by itself. Once a shaft failure is detected (by either the backing sensor or phonic wheels 420) action is taken to mitigate this. Preferably, this mitigation includes fuel shut off to the gas turbine engine.
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[0104] In contrast to the spools shown previously, the spool on
[0105] The derivation of the rotational speed of the last turbine stage, IPTn, can be performed by if the microwave sensor is in either position 601 or 602. However, preferably, the microwave sensor is located in position 601 so that it is not within the core gas flow path, and so contamination risks are minimised. As the sensor, in either position, senses the rotational speed of the last turbine stage, this allows the entire shaft system to be protected in the event of a shaft break. Also of note, is that the second phonic wheel (previously located near the IPC) can be removed.
[0106] In a variant of
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[0108] In contrast the spool shown previously, the spool in
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[0110] In addition to the microwave sensor in one, or both, of positions 601 and 601 as per
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[0112] The spool shown in
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[0114] The bearing coupling also brings a benefit in that there is a lower relative speed between the raceways of the thrust bearings as compared to examples where the one raceway is essentially stationary, as the HP and IP spools are rotating at different speeds but in the same direction. In some examples, to couple the thrust bearings the radially inner raceway of the IP spool thrust bearing 403 is mechanically coupled by linkage 1001 to the radially outer raceway of the HPC thrust bearing 1002 so that the two are rotationally locked and rotate at the same rate. In other examples, the thrust bearings are coupled by slightly permutating the linkages between raceways. In yet other examples, the inner raceway of the IPC bearing is coupled to the inner raceway of HPC bearing and the outer raceway of the HPC bearing will couple to the HP compressor.
[0115] With this arrangement, as shown in
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[0121] In the figures, the marker 220 represents areas of sealing and static structures, which should typically allow for free backward movement. Marker 224 represents air system cavities, which typically are not allowed to become semi-sealed. Marker 222 represents components with an associated loss of performance due to increased tip clearance caused by backward movement.
[0122] Also in the figures, a circle drawn around set of bearings and/or the gearbox 30 indicates that the bearings and/or gears within this circle reside within the same bearing chamber. This means they may be provided with oil by the same lubrication system or subsystem.
[0123] Embodiments may be described as a process which is depicted as a flowchart, a flow diagram, a data flow diagram, a structure diagram, or a block diagram. Although a flowchart may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be re-arranged. A process is terminated when its operations are completed, but could have additional steps not included in the figure. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc. When a process corresponds to a function, its termination corresponds to a return of the function to the calling function or the main function.
[0124] The term “computer readable medium” may represent one or more devices for storing data, including read only memory (ROM), random access memory (RAM), magnetic RAM, core memory, magnetic disk storage mediums, optical storage mediums, flash memory devices and/or other machine readable mediums for storing information. The term “computer-readable medium” includes, but is not limited to portable or fixed storage devices, optical storage devices, wireless channels and various other mediums capable of storing, containing or carrying instruction(s) and/or data.
[0125] Furthermore, embodiments may be implemented by hardware, software, firmware, middleware, microcode, hardware description languages, or any combination thereof. When implemented in software, firmware, middleware or microcode, the program code or code segments to perform the necessary tasks may be stored in a computer readable medium. One or more processors may perform the necessary tasks. A code segment may represent a procedure, a function, a subprogram, a program, a routine, a subroutine, a module, a software package, a class, or any combination of instructions, data structures, or program statements. A code segment may be coupled to another code segment or a hardware circuit by passing and/or receiving information, data, arguments, parameters, or memory contents. Information, arguments, parameters, data, etc. may be passed, forwarded, or transmitted via any suitable means including memory sharing, message passing, token passing, network transmission, etc.
[0126] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.