Energy efficient greenhouse
11006586 · 2021-05-18
Inventors
Cpc classification
Y02B10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P60/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S90/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A01G9/245
HUMAN NECESSITIES
Y02A40/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02S40/425
ELECTRICITY
Y02E10/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02S40/44
ELECTRICITY
Y02B10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A greenhouse, for cold weather climates, is configured with a gable that is offset toward the north wall and therefore the south extension of the roof, from the gable to the south wall is longer than the north extension. A greater amount of light can enter through this south extension and the inside surface of the north wall is configured with a reflective surface to allow light to be more uniformly distributed around the plants. The north wall may no widows and may be thermally insulated to prevent the greenhouse from getting too cold during the night. A ground to air heat transfer (GAHT) system may be configured to produce a flow of greenhouse air under the greenhouse for heat transfer, to moderate the temperature of the greenhouse. A thermal medium may flow to a thermal reservoir for heat exchange with the conduits of the GAHT system.
Claims
1. A greenhouse system comprising: a greenhouse comprising an enclosure comprising: a south wall comprising south wall windows; a north wall comprising an inside surface; a reflective surface configured along the inside surface of the north wall; an east wall; a west wall; a gable; a south extension comprising south extension windows; a greenhouse enclosure ceiling; a greenhouse enclosure floor; wherein the gable is offset and is configured closer to said north wall than to said south wall; a ground to air heat transfer system comprising: an inlet conduit that extends from an inlet opening within the greenhouse enclosure to a lower heat exchange manifold that is configured below the floor of the greenhouse; the inlet opening configured to receive an inlet flow of greenhouse gas; said lower heat exchange manifold comprising a plurality of extension conduits coupled with the inlet conduit and extending horizontally under the floor of the greenhouse; wherein the plurality of extension conduits includes at least five extension conduits; an outlet conduit coupled with the plurality of extension conduits and extending up to an outlet opening and into the greenhouse enclosure; wherein the outlet opening exhausts greenhouse gas that has flowed through the lower heat exchange manifold back into the greenhouse enclosure; an air moving device configured to produce a flow of greenhouse gas from the greenhouse enclosure, through the inlet opening of the inlet conduit, through the lower heat exchange manifold and back into the greenhouse enclosure through the outlet opening; a controller; wherein the air moving device is turned on by the controller when a greenhouse temperature exceeds an upper threshold temperature to produce a hot flow of greenhouse gas into the inlet opening that is cooled in the lower heat exchange manifold to produce a cooled flow of greenhouse gas through the outlet opening into the greenhouse; wherein the air moving device is turned on by the controller on when the greenhouse temperature drops below a lower threshold temperature to produce a cool flow of greenhouse gas into the inlet opening that is heated in the lower heat exchange manifold to produce a heated flow of greenhouse gas through the outlet opening into the greenhouse; a heat reservoir configured between the at least five extension conduits and the floor of the greenhouse, wherein said heat reservoir is in thermal communication with the lower heat exchange manifold, said heat reservoir configured to store heat from the hot flow of greenhouse gas and subsequently transfer the stored heat to the cool flow of greenhouse gas; thereby moderating the temperature of the greenhouse gas; wherein the lower heat exchange manifold comprises: an inlet traverse conduit coupled to the inlet conduit and having a plurality of extension openings; said plurality of extension conduits configured under the floor of the greenhouse enclosure and coupled with the extension openings of the inlet traverse conduit; and an outlet traverse conduit having a plurality of extension openings and coupled with the plurality of extension conduits; and wherein heat is exchanged between the flow of greenhouse gas in transfer and the heat reservoir and wherein the heat exchange takes place below the floor of the greenhouse enclosure; the greenhouse system comprising two heat exchange manifolds including an upper heat exchange manifold extending horizontally above said lower heat exchange manifold that extends horizontally a reservoir distance from the upper heat exchange manifold, said upper heat exchange manifold comprising: a) an inlet traverse conduit coupled to the inlet conduit and having a plurality of extension openings; b) a plurality of extension conduits coupled with the extension openings of the inlet traverse conduit; wherein the plurality of extension conduits includes at least five extension conduits; c) an outlet traverse conduit having a plurality of extension openings and coupled with the plurality of extension conduits; wherein the heat reservoir is configured between the upper heat exchange manifold and the lower heat exchange manifold.
2. The greenhouse system of claim 1, wherein the reservoir distance is at least 50 cm.
3. The greenhouse system of claim 1, wherein the heat reservoir comprises soil.
4. The greenhouse system of claim 1, wherein the upper heat exchange manifold is coupled with an upper inlet conduit that extends into the greenhouse enclosure and having an upper manifold inlet opening for receiving an upper manifold inlet flow of greenhouse gas and an upper manifold outlet conduit that extends from said upper heat exchange manifold into the greenhouse enclosure and having an upper manifold outlet opening to provide a flow of upper manifold outlet flow of greenhouse gas into the greenhouse enclosure; and wherein the lower heat exchange manifold is coupled with a lower manifold inlet conduit that extends into the greenhouse enclosure and having a lower manifold inlet opening for receiving a lower manifold inlet flow of greenhouse gas and a lower manifold outlet conduit that extends from said lower heat exchange manifold into the greenhouse enclosure and having a lower manifold outlet opening to provide a flow of lower manifold outlet flow of greenhouse gas into the greenhouse enclosure.
5. The greenhouse system of claim 1, wherein the inlet opening is configured more proximal to the ceiling of the greenhouse enclosure than the outlet opening.
6. The greenhouse system of claim 1, further comprising a thermal medium system comprising: a) a thermal medium conduit for receiving a flow of thermal medium from outside of the greenhouse enclosure; wherein the thermal medium conduit extends to the heat reservoir and transfers heat to the heat reservoir under the greenhouse.
7. The greenhouse system of claim 6, wherein the thermal medium is air.
8. The greenhouse system of claim 6, wherein the thermal medium comprises water.
9. The greenhouse system of claim 6, wherein the thermal medium is heated by conductive heat transfer with a solar panel.
10. The greenhouse system of claim 6, wherein the thermal medium is heated by heat transfer with compost.
11. The greenhouse system of claim 6, comprising a thermal reservoir for receiving the thermal medium from the thermal medium conduit, and wherein the thermal reservoir is in thermal communication with the heat exchange manifold.
12. A greenhouse system comprising a ground to air heat transfer system comprising: a) a greenhouse enclosure having a ceiling; b) a greenhouse enclosure floor; c) an inlet conduit that extends from an inlet opening within the greenhouse enclosure to a lower heat exchange manifold that is configured below the floor of the greenhouse; the inlet opening configured to receive an inlet flow of greenhouse gas; d) said lower heat exchange manifold comprising a plurality of extension conduits coupled with the inlet conduit and extending horizontally under the floor of the greenhouse; wherein the plurality of extension conduits includes at least five extension conduits; e) an outlet conduit coupled with the plurality of extension conduits and extending up to an outlet opening and into the greenhouse enclosure; wherein the outlet opening exhausts greenhouse gas that has flowed through the lower heat exchange manifold back into the greenhouse enclosure; f) an air moving device configured to produce a flow of greenhouse gas from the greenhouse enclosure, through the inlet opening of the inlet conduit, through the lower heat exchange manifold and back into the greenhouse enclosure through the outlet opening; g) a controller; wherein the air moving device is turned on by the controller when a greenhouse temperature exceeds an upper threshold temperature to produce a hot flow of greenhouse gas into the inlet opening that is cooled in the lower heat exchange manifold to produce a cooled flow of greenhouse gas through the outlet opening into the greenhouse; wherein the air moving device is turned on by the controller when the greenhouse temperature drops below a lower threshold temperature to produce a cool flow of greenhouse gas into the inlet opening that is heated in the lower heat exchange manifold to produce a heated flow of greenhouse gas through the outlet opening into the greenhouse; h) a heat reservoir configured between the at least five extension conduits and the floor of the greenhouse, wherein said heat reservoir is in thermal communication with the lower heat exchange manifold, said heat reservoir configured to store heat from the hot flow of greenhouse gas and subsequently transfer the stored heat to the cool flow of greenhouse gas; thereby moderating the temperature of the greenhouse gas; wherein the lower heat exchange manifold comprises: an inlet traverse conduit coupled to the inlet conduit and having a plurality of extension openings; said plurality of extension conduits configured below the floor of the greenhouse enclosure and coupled with the extension openings of the inlet traverse conduit; and an outlet traverse conduit having a plurality of extension openings and coupled with the plurality of extension conduits; and wherein heat is exchanged between the flow of greenhouse gas in the lower heat exchange manifold and the heat reservoir and wherein the heat exchange takes place below the floor of the greenhouse enclosure; the greenhouse system comprising two heat exchange manifolds including an upper heat exchange manifold extending horizontally above said lower heat exchange manifold that extends horizontally a reservoir distance from the upper heat exchange manifold, said upper heat exchange manifold comprising: a) an inlet traverse conduit coupled to the inlet conduit and having a plurality of extension openings; b) a plurality of extension conduits coupled with the extension openings of the inlet traverse conduit; wherein the plurality of extension conduits includes at least five extension conduits; c) an outlet traverse conduit having a plurality of extension openings and coupled with the plurality of extension conduits; wherein the heat reservoir is configured between the upper heat exchange manifold and the lower heat exchange manifold.
13. The greenhouse system of claim 12, wherein the heat reservoir comprises soil.
14. The greenhouse system of claim 12, wherein the upper heat exchange manifold is coupled with an upper inlet conduit that extends into the greenhouse enclosure and having an upper inlet opening for receiving an upper inlet flow of greenhouse gas and an upper outlet conduit that extends from said upper heat exchange manifold into the greenhouse enclosure and having an upper outlet opening to provide a flow of upper outlet flow of greenhouse gas into the greenhouse enclosure; and wherein the lower heat exchange manifold is coupled with a lower inlet conduit that extends into the greenhouse enclosure and having a lower inlet opening for receiving a lower inlet flow of greenhouse gas and a lower outlet conduit that extends from said lower heat exchange manifold into the greenhouse enclosure and having a lower outlet opening to provide a flow of lower outlet flow of greenhouse gas into the greenhouse enclosure.
15. The greenhouse system of claim 12, wherein the inlet opening is configured more proximal to the ceiling of the greenhouse enclosure than the outlet opening.
16. The greenhouse system of claim 12, further comprising a thermal medium system comprising: a) a thermal medium conduit for receiving a flow of thermal medium from outside of the greenhouse enclosure; wherein the thermal medium conduit extends to the heat reservoir and transfers heat to the heat reservoir.
17. The greenhouse system of claim 16, comprising a thermal medium pump to pump the thermal medium through the thermal medium conduit.
18. The greenhouse system of claim 16, wherein the thermal medium is air.
19. The greenhouse system of claim 16, wherein the thermal medium comprises water.
20. The greenhouse system of claim 16, wherein the thermal medium comprises glycol.
21. The greenhouse system of claim 16, wherein the thermal medium is heated by conductive heat transfer with a solar cell.
22. The greenhouse system of claim 16, wherein the thermal medium is heated by heat transfer with compost.
23. The greenhouse system of claim 16, comprising a thermal reservoir for receiving the thermal medium from the thermal medium conduit, and wherein the thermal reservoir is in thermal communication with the heat exchange manifold.
24. The greenhouse system of claim 23, wherein at least one of the heat exchange manifolds extends around the thermal reservoir to exchange heat with the thermal reservoir.
25. The greenhouse system of claim 23, wherein the thermal reservoir is an enclosure having an inlet and an outlet.
26. The greenhouse system of claim 25, wherein the thermal medium is heated by heat transfer with a photovoltaic cell.
27. The greenhouse system of claim 25, wherein the thermal medium is heated by heat transfer with compost.
28. The greenhouse system of claim 12, wherein the ground to air heat transfer system is pressurized to reduce radon gas buildup within the greenhouse enclosure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the principles of the invention.
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(23) Corresponding reference characters indicate corresponding parts throughout the several views of the figures. The figures represent an illustration of some of the embodiments of the present invention and are not to be construed as limiting the scope of the invention in any manner. Further, the figures are not necessarily to scale, some features may be exaggerated to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
(24) As used herein, the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having” or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Also, use of “a” or “an” are employed to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the invention. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
(25) In cases where the present specification and a document incorporated by reference include conflicting and/or inconsistent disclosure, the present specification shall control.
(26) Certain exemplary embodiments of the present invention are described herein and are illustrated in the accompanying figures. The embodiments described are only for purposes of illustrating the present invention and should not be interpreted as limiting the scope of the invention. Other embodiments of the invention, and certain modifications, combinations and improvements of the described embodiments, will occur to those skilled in the art and all such alternate embodiments, combinations, modifications and improvements are within the scope of the present invention.
Definitions
(27) Windows, as used herein, is a light transmission material and may comprise glass panes, double wall and inert gas filed glass panes, hard and soft polymer sheets, such as polycarbonate and the like.
(28) A wall or a north or south extension of an exemplary greenhouse consisting essentially of windows has a surface area that is at least 90% windows and comprises windows and may comprise supports configured between the windows that have a width that are no more than 10% of the width of the window and preferably not more than 5% of the width of the windows.
(29) Power Light, as used herein, is light that has a portion of the wavelengths removed and preferably is a wavelength spectrum(s) that is easily absorbed by plants and is conducive to plant growth and health.
(30) A gable, as defined herein, is the support for the south extension and may be the top of the north wall or may be offset from the north wall. An offset gable is configured closer to the north wall than the south wall, as described herein.
(31) A diffusive reflective surface, as used herein, is a reflective surface that reflects light across a span of at least 130 degrees and preferably at least 150 degrees.
(32) A heat reservoir, as used herein, is a reservoir for thermal heat transfer with the GAHT system and particularly with the heat exchange manifold. A heat reservoir may transfer or receive heat with the GAHT system. A heat reservoir may be configured under the greenhouse and may comprise soil, stone, gravel, thermally conductive additives such as metal, water, a thermal reservoir that receives a thermal medium and the like.
(33) A thermal reservoir, as used herein is configured to receive a thermal medium and is configured to exchange heat with the GAHT system.
(34) As shown in
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(36) The north wall 50 has insulation 56 to prevent heat loss from the greenhouse, such as at night. In addition, the north extension 24 has insulation 28 to prevent heat loss. The sunlight or natural light 120 enters through the south extension windows 21 and is interior light 122 within the greenhouse. This interior light is incident on the inside surface 54 of the north wall 50 which has a reflective surface 58 and reflects off as reflected light 124. Reflected light 124 reflects off the inside surface of the north wall to provide multidirectional sunlight within the interior of the greenhouse. Note that the interior light or reflected light may be power light 126, as described herein. As described herein, this is beneficial for plant growth. Sunlight or natural light 120 also pass through the south wall windows 41 as well as the east wall windows 61, 61′. A door 19 may be configured on the east and/or on the west wall, or any of the other wall for additional light transmission. As shown in
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(39) The interior of the greenhouse may comprise an odor reducing compound 85, such as TiO2, that will react with VOCs to reduce odor. The odor reducing compound may be configured along the north wall, the south, east and/or west walls, or along the inside surface of the north extension, and/or south extension. It may be preferred to have the odor reducing compound in an area where it will have direct light exposure and it may be configured on a reflective sheet or sheet that is configured, in some cases, to be actuated along the north wall. The wavelength of light may be about 380 nm for reacting the VOCs in the presence of the odor reducing compound.
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(50) TABLE-US-00002 TABLE 2 Production Production Difference between Difference between Example 1 and ground and Example conventional 1 Greenhouse greenhouse AVG 159% 198% AVG Winter Months 198% 248% (October-March)
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(52) TABLE-US-00003 TABLE 3 Production Production Difference between Difference between Example 1 and ground and Example conventional 1 Greenhouse greenhouse AVG 113% 120% AVG Winter Months 122% 130% (October-March)
(53) It is to be understood that the GAHT system may be configured with any of the greenhouses shown in
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Example 1
(59) An exemplary greenhouse of the present invention as generally shown in
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Comparative Example
(61) A standard greenhouse having a length of 30 m (100 ft) and width of 10 m (30 ft) but oriented with a center gable extending east/west was used for the comparative model. The entire structure was windows having a 1.5R value. Also, for the models as detailed in
(62) It will be apparent to those skilled in the art that various modifications, combinations and variations can be made in the present invention without departing from the spirit or scope of the invention. Specific embodiments, features and elements described herein may be modified, and/or combined in any suitable manner. Thus, it is Intended that the present invention cover the modifications, combinations and variations of this invention provided they come within the scope of the appended claims and their equivalents.