Interchangeable chisel holder
10968740 · 2021-04-06
Assignee
Inventors
- Karsten Buhr (Willroth, DE)
- Andreas Jost (Königswinter, DE)
- Thomas Lehnert (Oberraden, DE)
- Sebastian Hofrath (Hennef, DE)
- Martin Lenz (Großmaischeid, DE)
Cpc classification
International classification
E01C23/12
FIXED CONSTRUCTIONS
E21C35/183
FIXED CONSTRUCTIONS
Abstract
The invention relates to an interchangeable chisel holder (40) which can be fixed to a milling drum (15) of a ground-working machine (10), having a forward chisel holder (42) for the interchangeable holding of a forward chisel (20), preferably a round-shaft chisel, and having a rearward chisel (30, 31), which is held on the interchangeable chisel holder (40), wherein, as based on a working movement (76) of the interchangeable chisel holder (40) when used in the ground-working machine (10), the rearward chisel (30, 31) is arranged behind the forward chisel holder (42). In such an interchangeable candleholder (40) provision can be made, according to the invention, for the rearward chisel (30, 31) to be held on the interchangeable chisel holder (40) axially and fixed in the circumferential direction of the chisel holder. Maintenance-induced stoppages of the ground-working machine can thus be reduced and the loss of chisels can at least be lowered.
Claims
1. An interchangeable chisel holder apparatus, comprising: a chisel holder configured to be fastened to a milling drum of a soil working machine, the chisel holder including: a base; a plug connector integrally connected to and extending from one side of the base; a leading protrusion integrally connected to the base and including a leading chisel receiving fixture extending from another side of the base and including a leading chisel receiving bore configured to interchangeably hold a leading chisel; a trailing chisel receiving fixture including a bore; and wherein the base, the plug connector and the leading protrusion have a common center plane including a longitudinal axis of the leading chisel receiving bore, and the bore of the trailing chisel receiving fixture is asymmetrically laterally offset from the center plane; and a trailing chisel mounted on the chisel holder after the leading chisel receiving fixture, the trailing chisel including a trailing chisel tip and a shank connected indirectly or directly to the trailing chisel tip, the shank of the trailing chisel being received in the bore of the trailing chisel receiving fixture such that the trailing chisel is fixed axially and in a circumferential direction of the trailing chisel, and such that the trailing chisel is asymmetrically laterally offset from the center plane.
2. The apparatus of claim 1, wherein: the leading chisel receiving fixture is configured to interchangeably hold a round-shank chisel.
3. The apparatus of claim 1, wherein: the trailing chisel includes the trailing chisel tip formed, at least in some areas, of a superhard material.
4. The apparatus of claim 3, wherein the superhard material is selected from the group consisting of: a diamond material; a diamond-reinforced material; a silicon carbide material; cubic boron nitride; and combinations of at least two of the aforementioned materials.
5. The apparatus of claim 3, wherein the superhard material includes at least in part a diamond material selected from the group consisting of: a monocrystalline diamond; a polycrystalline diamond; a chemically separated diamond; a physically separated diamond; a natural diamond; an infiltrated diamond; a diamond layer; successive diamond layers; a thermally stable diamond; and a silicon-bonded diamond.
6. The apparatus of claim 3, wherein: the trailing chisel includes the trailing chisel tip and a trailing cutting edge; and the trailing chisel tip includes a base support formed of a carbide material, the base support facing toward the trailing cutting edge being covered by the superhard material.
7. The apparatus of claim 3, wherein: the superhard material is configured as a layer.
8. The apparatus of claim 1, wherein: the trailing chisel is connected in a non-exchangeable manner to the chisel holder.
9. The apparatus of claim 1, wherein: the trailing chisel includes the trailing chisel tip soldered to the chisel holder so that the trailing chisel tip is directly and non-detachably connected to the chisel holder.
10. The apparatus of claim 1, wherein: the shank is held in the trailing chisel receiving fixture by a connection selected from the group consisting of: an integrally bonded connection; a non-positive connection; and a positive connection.
11. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture; and the trailing chisel is configured and arranged to rework a milling performed by the leading chisel.
12. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture; and the trailing chisel is configured and arranged to cut a smaller chip volume than is the leading chisel.
13. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture, the leading chisel including a leading chisel tip and a leading cutting edge; the trailing chisel includes the trailing chisel tip and a trailing cutting edge; and the chisel holder is mounted on the milling drum and the leading chisel and the trailing chisel are configured and arranged on the chisel holder such that the leading cutting edge of the leading chisel tip is arranged on a larger radius from a rotational axis of the milling drum than is the trailing cutting edge of the trailing chisel tip.
14. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture, the leading chisel including a leading chisel tip and a leading cutting edge; the trailing chisel includes the trailing chisel tip and a trailing cutting edge; and the chisel holder is mounted on the milling drum and the leading chisel and the trailing chisel are configured and arranged on the chisel holder such that the leading cutting edge of the leading chisel tip and the trailing cutting edge of the trailing chisel tip are arranged on radii equal to within ±3 mm from a rotational axis of the milling drum.
15. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture, the leading chisel including a leading chisel tip and a leading cutting edge; the trailing chisel includes the trailing chisel tip and a trailing cutting edge; the chisel holder is mounted on the milling drum and the leading chisel and the trailing chisel are configured and arranged on the chisel holder such that the leading cutting edge of the leading chisel tip and the trailing cutting edge of the trailing chisel tip are arranged at first and second radii, respectively, from a rotational axis of the milling drum; and the first and second radii and a distance between the leading cutting edge and the trailing cutting edge are such that given a predefined speed of advancement of the soil working machine and a predefined rotation speed of the milling drum, the trailing chisel has a predefined depth of penetration into a material to be milled.
16. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture, the leading chisel including a leading chisel tip and a leading cutting edge; the trailing chisel includes the trailing chisel tip and a trailing cutting edge; a distance between the leading cutting edge and the trailing cutting edge is in a range of from 45 mm to 75 mm; and the chisel holder is mounted on the milling drum and the leading chisel and the trailing chisel are configured and arranged on the chisel holder such that the leading cutting edge of the leading chisel tip is arranged on a larger radius from a rotational axis of the milling drum and the trailing cutting edge of the trailing chisel tip is arranged on a smaller radius from the rotational axis of the milling drum, the smaller radius being from 1 mm to 7 mm smaller than the larger radius.
17. The apparatus of claim 16, wherein: the distance between the leading cutting edge and the trailing cutting edge is in a range of from 50 mm to 60 mm.
18. The apparatus of claim 16, wherein: the smaller radius is from 2 mm to 5 mm smaller than the larger radius.
19. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture, the leading chisel including a leading chisel tip and a leading cutting edge; the trailing chisel includes the trailing chisel tip and a trailing cutting edge; and the chisel holder is mounted on the milling drum and the leading chisel and the trailing chisel are configured and arranged on the chisel holder such that a setting angle of the trailing chisel relative to a radial line running from a rotational axis of the milling drum through the trailing cutting edge is smaller than a setting angle of the leading chisel relative to a radial line running through the leading cutting edge.
20. The apparatus of claim 19, wherein: the setting angle of the trailing chisel is between 25° and 35°; and the setting angle of the leading chisel is between 35° and 45°.
21. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture; the chisel holder is mounted on the milling drum; and the chisel holder includes a joining zone where the trailing chisel is joined to the chisel holder, and the joining zone is at least partially covered by the leading chisel in a direction of a working movement of the chisel holder from the trailing chisel.
22. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture; the chisel holder is mounted on the milling drum; and the chisel holder includes a joining zone where the trailing chisel is joined to the chisel holder, and the joining zone is at least partially covered by a body region of the chisel holder in a direction of a working movement of the chisel holder from the trailing chisel.
23. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture; a wear protection element is arranged between the leading chisel fixture and the leading chisel; the chisel holder is mounted on the milling drum; and the chisel holder includes a joining zone where the trailing chisel is joined to the chisel holder, and the joining zone is at least partially covered by the wear protection element in a direction of a working movement of the chisel holder from the trailing chisel.
24. The apparatus of claim 1, wherein: the leading chisel is received in the leading chisel fixture; and the chisel holder is mounted on the milling drum and the leading chisel and the trailing chisel are configured and arranged on the chisel holder such that the trailing chisel follows the path of the leading chisel as the milling drum rotates.
Description
(1) The invention is explained in greater detail below on the basis of an illustrative embodiment represented in the drawings, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) During use, the machine frame 12 is moved over the subsoil to be tilled at a speed of advancement inputted via the control system 17. Chisels 20, 30, 31 arranged on the rotating milling drum 15 and shown in
(10)
(11) The leading chisel tip 22 is usually soldered to the chisel head 21 along a contact surface. In the chisel head 21 is incorporated, for this purpose, a receiving fixture 21.2, into which the chisel tip 22 is inserted and soldered.
(12) As shown in
(13) The interchangeable chisel holder 40 is equipped with a leading protrusion 41, in which, as shown in
(14) The leading protrusion 41 is molded onto a base 43 of the interchangeable chisel holder 40. Laterally offset and opposite to the leading protrusion 41, a plug connector 44 is integrally connected to the base 43. The plug connector 44 can be introduced into a plug socket of a base part 60 shown in
(15) Through the rotation of the milling drum 15 and the advancement of the soil tillage machine 10, the tool combination 50 is moved in accordance with a working movement 76 indicated by an arrow. Based on this working movement 76, after the leading protrusion 41 a first trailing protrusion 45 is molded onto the base 43 of the interchangeable chisel holder 40. The leading protrusion 41 and the first trailing protrusion 45 are connected to one another along their mutually facing sides. At its end facing away from the base 43, the first trailing protrusion 45 forms a first front side 45.1. Molded into this first front side 45.1 is a solder recess 45.2. In the shown embodiment, the first trailing chisel 30 is formed merely of a trailing chisel tip 32. This has a base support 33. The base support is of cylindrical configuration. It is made of a hard material, in the present case of carbide. To the base support 33 is connected a superhard material 34, in the present case in the form of a polycrystalline diamond. The superhard material 34 forms, facing away from the base support 33, a trailing cutting edge 35. To this end, it is of conical configuration and, facing toward the base support 33, is adapted to the outer cylindrical contour thereof. As a result, the base support 33 is on its end completely covered by the superhard material 34. Opposite to the trailing cutting edge 35, the base support 33 is inserted in the solder recess 45.2 of the first trailing protrusion 45 and soldered to the latter.
(16)
(17) Starting from the rotational axis 15.1, shown in
(18) Starting from the rotational axis 15.1 of the milling drum 15, two radial lines 72 are respectively run through the leading cutting edge 23 of the leading chisel 20 and the trailing cutting edge 35 of the first trailing chisel 30. They there cross a leading center line 73.1 of the leading chisel 20 or a trailing center line 73.2 of the first trailing chisel 30. The leading center line 73.1 is oriented along the axis of symmetry of the leading chisel 20 in the direction of the longitudinal extent thereof. Correspondingly, the trailing center line 73.2 runs along the axis of symmetry of the first trailing chisel 30. The leading center line 73.1 indicates the orientation of the leading chisel 20, while the trailing center line 73.2 marks the orientation of the first trailing chisel 30. The leading chisel 20 and the first trailing chisel 30 are oriented respectively at a setting angle 74, marked by a double arrow, in relation to the associated radial line 72. The setting angle 74 of the first trailing chisel 30 is here chosen smaller than the setting angle 74 of the leading chisel 20.
(19) In
(20) The second trailing chisel 31 has a pedestal 36, which is integrally connected to a shank 37 shown in
(21) The second trailing protrusion 46 is arranged, based on the working movement 76 of the material combination 50, after the leading protrusion 41. Hence also the second trailing chisel 31, based on the working movement 76, is positioned after the leading chisel 20. When the tool combination 50 is fitted, the leading cutting edge 23 is arranged on the larger radius 70, and the trailing cutting edge 35 of the second trailing chisel 31 on the smaller radius 71, as is shown in
(22)
(23) A center plane 75 of the tool combination 50 is marked by a dashed line. The center plane 75 here relates to the plug connector 44, the base 43 and the leading protrusion 41 of the interchangeable chisel holder 40, as well as to the leading chisel 20. It hence runs through the center of the leading chisel tip 22. The second trailing chisel 31 is arranged laterally offset from the center plane 75. This enables the tool combination 50 comprising the two chisels 20, 30, 31 to be fastened to the milling drum 15 such that it is obliquely inclined in the direction of the longitudinal extent of this same, wherein the second trailing chisel 31, upon rotation of the milling drum 15, follows the path of the leading chisel 20. As a result of the oblique arrangement, it is achieved that the leading chisel 20 mounted rotatably about its central longitudinal axis penetrates obliquely into the soil material to be removed. This has the effect that the leading chisel 20 rotates about its center longitudinal axis and is hence evenly worn along its periphery.
(24)
(25) In the tool combinations 50 shown in
(26) Transversely to the working movement 76, the leading chisel 20 is dimensioned larger than the trailing chisel 30, 31, so that it protrudes beyond the latter on both sides. As a result, the soil material removed by the leading chisel 20 is guided predominantly past the trailing chisel 30, 31. Likewise, the leading chisel 20 and/or the wear protection disk 26 and/or the leading protrusion 41 covers the joining region between the trailing chisel 30, 31 and the trailing protrusion 45, 46 of the interchangeable chisel holder 40 along the working movement 76. The joining region between the trailing chisel 30, 31 and the trailing protrusion 45, 46 of the interchangeable chisel holder 40 is thus protected from high abrasive wear. It can thereby reliably be avoided that the trailing protrusion 45, 46 washes out and the joining surface between the trailing chisel 30, 31 and the trailing protrusion 45, 46 is exposed. A situation in which the trailing chisel 30, 31 gets lost due to the wearing of the interchangeable chisel holder 40 is hence avoided.
(27) The trailing chisel tip 32 of the trailing chisel 30, 31 is at least partially formed of a superhard material. The trailing chisel tip 32 is hence configured harder in comparison to the leading chisel tip 22 of the leading chisel 20, which is preferably made of a carbide. The trailing chisel tip 32, and hence the trailing chisel 30, 31, are thus configured significantly more resistant to abrasively induced wear than the leading chisel tip 22, and hence the leading chisel 20. Combined with the previously described, protected arrangement of the trailing chisel 30, 31, this has a significantly longer service life than the leading chisel 20. Given appropriate design and arrangement of the trailing chisel 30, 31, the service life of the trailing chisel 30, 31 lies in the order of magnitude of the service life of the interchangeable chisel holder 40. As a result, the trailing chisel 30, 31 cannot be exchangeably connected to the interchangeable chisel holder 40, in particular cannot be connected to the interchangeable chisel holder 40 such that it cannot be exchanged in a non-destructive manner. By contrast, the leading chisel 20, which is exposed to heavy mechanical wear, is fastened in an easily exchangeable manner to the interchangeable chisel holder 40. In the event of a worn leading chisel 20, this can thus be easily exchanged. Since the trailing chisel 30, 31, due to its long service life, no longer has to be exchanged, maintenances involving corresponding stoppage times of the soil tillage machine 10 shall be provided only for the exchange of the leading chisel 20. The operating costs of the soil tillage machine 10 can thereby be kept low.
(28) The superhard material is in the present case realized as a polycrystalline diamond. In accordance with the present invention, it can also be formed as a diamond material, as a diamond-reinforced material, as a silicon carbide material, as a cubic boron nitride, or as combinations of at least two of the aforementioned materials. All these materials or material combinations have a greater hardness than the carbide from which the leading chisel is produced, and hence a greater resistance to wear. Besides the polycrystalline diamond, a monocrystalline diamond, chemically separated diamond, physically separated diamond, natural diamond, infiltrated diamond, one or more successive diamond layers, thermally stable diamond, or silicon-bonded diamond can also be used as the diamond material.
(29) During a milling process, the tool combination 50, due to the rotation of the milling drum 15 and the advancement of the soil tillage machine 10, is moved through the soil material to be removed. The trailing cutting edge 35 of the trailing chisel 30, 31 is arranged, based on the rotational axis 15.1 of the milling drum 15, on a smaller radius 71, or a same radius as the leading cutting edge 23 of the leading chisel 20. Hence, and as a result of the diminished geometry of the trailing chisel 30, 31 in relation to the leading chisel 20, the leading chisel 20 cuts a larger volume than the trailing chisel 30, 31. According to the invention, the trailing chisel 30, 31 is designed and arranged to rework the milling of the leading chisel 20. In particular, a coarser milling is performed by the leading chisel 20, and a finer milling by the trailing chisel 30, 31. Correspondingly, the trailing cutting edge 32 of the trailing chisel 30, 31 is spatially arranged in such a way in relation to the leading cutting edge 23 of the leading chisel 20 that, given predefined operating parameters of the soil tillage machine 10, each of the chisels 20, 30, 31 has a customized depth of penetration into the soil material.
(30) For the performance of a fine milling, a depth of penetration of less than 15 mm, for instance, is suitable for the trailing chisel 30, 31. Typical operating parameters of the soil tillage machine 10 for such a milling process are a rotation speed of the milling drum 15 of 130 r.p.m., a speed of advancement of the soil tillage machine 10 of 20 m/min, and a milling depth of 100 mm. The larger cutting circle 70.1 of the leading cutting edge 23 measures, for instance, around 980 mm. From the milling depth of 100 mm and the larger cutting circle 70.1, a milling angle of 37.25°, within which the chisels 20, 30, 31, when the soil tillage machine 10 is operated with forward travel, engage in the soil material. From the engagement of the tool combination into the soil through to its exit from the soil, the soil tillage machine 10 moves forward about 15 mm. In order to obtain a desired cutting depth of the trailing chisel 30, 31 of, for example, 12 mm, as is suitable for the performance of a precision-milling, the smaller radius 71 on which the trailing cutting edge 35 of the trailing chisel 30, 31 is arranged must hence be chosen to be 3 mm smaller than the larger radius 70 on which the leading cutting edge 23 of the leading chisel 20 is arranged. Through the suitable arrangement of the trailing cutting edge 35 of the trailing chisel 30, 31, based on the leading cutting edge 23 of the leading chisel 20, the depth of penetration of the trailing chisel into the soil material can thus be set and predefined for predefined operating parameters of the soil tillage machine 10. It thereby becomes possible for the leading chisel 20 to execute, for example, a coarse milling task, for instance roughing, while the trailing chisel 30, 31 is designed for a precision milling, for instance finishing. The trailing chisel 30, 31 thus reworks the milling of the leading chisel 20. It hence determines the obtained milled surface pattern. Due to the very low wearing of the trailing chisel 30, 31, this milled surface pattern remains at least broadly the same, even after lengthy period of use of the tool combination 50 and high wearing of the leading chisel 20.
(31) The leading chisel 20 is held in the leading chisel receiving fixture 42 of the interchangeable chisel holder 40 such that it is rotatable about its center longitudinal axis. When the leading chisel 20 engages in the removed soil material, it is rotated about its center longitudinal axis. The leading chisel 20 hence becomes evenly worn over its periphery, whereby its service life is significantly extended. By contrast, the trailing chisel 30, 31 is non-rotatably connected to the interchangeable chisel holder 40. Due to the extreme hardness of the trailing chisel tip 32, only minor wearing of the trailing chisel 30, 31 occurs, so that no rotatable mounting of the trailing chisel 30, 31 is necessary. As a result of the rigid connection of the trailing chisel 30, 31 to the interchangeable chisel holder 40, vibrations in the trailing chisel tip 32 can be avoided. Such vibrations can lead to the fracture of the superhard material 34.