Display apparatus
11846835 · 2023-12-19
Assignee
Inventors
Cpc classification
H10N70/882
ELECTRICITY
G02F1/01
PHYSICS
H10N70/8613
ELECTRICITY
G02F1/0054
PHYSICS
H10N70/231
ELECTRICITY
International classification
G02F1/00
PHYSICS
G02F1/01
PHYSICS
H10N70/00
ELECTRICITY
Abstract
A display apparatus includes a reflective layer with reflective material. One or more stacks of additional layers are provided on the reflective layer. Each stack has an optically switchable layer. A plurality of switching elements are located on a side of the reflective layer opposite to the one or more stacks or form part of the reflective layer. Each switching element is operable to apply heating to a switchable portion of the optically switchable layer and thereby change an appearance of the switchable portion when viewed from a viewing side of the display apparatus. The apparatus applies the heating by driving an electrical current through the switching element to generate Joule heating in the switching element. The electrical current flows in an electrical circuit including a portion of the reflective layer.
Claims
1. A display apparatus, comprising: a reflective layer comprising reflective material, and one or more stacks of additional layers provided on the reflective layer, wherein each stack comprises an optically switchable layer; and a plurality of switching elements located on a side of the reflective layer opposite to the one or more stacks or forming part of the reflective layer, each switching element being operable to apply heating to a switchable portion of the optically switchable layer and thereby change an appearance of the switchable portion when viewed from a viewing side of the display apparatus, wherein: the apparatus is configured to apply the heating by driving an electrical current through the switching element to generate Joule heating in the switching element, wherein the electrical current flows in an electrical circuit comprising a portion of the reflective layer, and the reflective layer comprises a pattern of regions of different thermal conductivity, the pattern being such as to increase the thermal resistance between each region of the reflective layer that corresponds to a switching element and each region of the reflective layer that corresponds to a different switching element.
2. The apparatus of claim 1, wherein each switching element comprises a resistive component in series with the portion of the reflective layer.
3. The apparatus of claim 2, wherein the resistive component is positioned behind the reflective layer when viewed from the viewing side of the display apparatus.
4. The apparatus of claim 2, configured such that when an electrical current is being driven through the resistive component to drive the switching element, Joule heating associated with the electrical current is higher in the resistive component than in the reflective layer.
5. The apparatus of claim 1, wherein each region corresponding to a switching element comprises an inner sub-region surrounded by a thermally insulating region that surrounds only that inner sub-region, wherein the average thermal conductivity of the material or materials forming the inner sub-region is higher than the average thermal conductivity of the material or materials forming the thermally insulating region surrounding the inner sub-region.
6. The apparatus of claim 1, wherein the inner sub-region predominantly comprises a metallic material and the thermally insulating region predominantly comprises a non-metallic material having a lower thermal conductivity than the metallic material.
7. The apparatus of claim 1, wherein the reflective layer is patterned so that each switching element comprises a localized path of high electrical resistance formed within the reflective layer, the localized path being such that at least 25% of the Joule heating provided by the switching element is provided by Joule heating within the localized path.
8. The apparatus of claim 1, wherein the optically switchable layer is configured such that switching of the optically switchable layer causes the apparatus to provide one or both of the following effects for incident radiation within a predetermined frequency range: i) a change in reflectivity of a factor of at least 50; or ii) a change in phase that is within 5% of nπ/2 radians, where n is an integer.
9. The apparatus of claim 8, wherein the predetermined frequency range has a bandwidth of less than 100 nm.
10. The apparatus of claim 9, wherein the effect (i) and effect (ii) are not provided for incident radiation outside of the predetermined frequency range.
11. The apparatus of claim 1, wherein the optically switchable layer comprises a phase change material, the phase change material being switchable between a plurality of stable states, each of the stable states having a different refractive index relative to each of the other stable states.
12. The apparatus of claim 11, wherein the phase change material is switchable by application of heat between the plurality of stable states.
13. The apparatus of claim 11, wherein the phase change material comprises one or more of the following: an oxide of vanadium; an oxide of niobium; an alloy or compound comprising Ge, Sb, and Te; an alloy or compound comprising Ge and Te; an alloy or compound comprising Ge and Sb; an alloy or compound comprising Ga and Sb; an alloy or compound comprising Ag, In, Sb, and Te; an alloy or compound comprising In and Sb; an alloy or compound comprising In, Sb, and Te; an alloy or compound comprising In and Se; an alloy or compound comprising Sb and Te; an alloy or compound comprising Te, Ge, Sb, and S; an alloy or compound comprising Ag, Sb, and Se; an alloy or compound comprising Sb and Se; an alloy or compound comprising Ge, Sb, Mn, and Sn; an alloy or compound comprising Ag, Sb, and Te; an alloy or compound comprising Au, Sb, and Te; and an alloy or compound comprising Al and Sb.
14. The apparatus of claim 11, wherein the phase change material comprises one of GeTe, Ge2Sb2Te5 and Ag3In4Sb76Te17.
15. The apparatus of claim 1, further comprising an integrated circuit layer formed on a side of the reflective layer opposite to the one or more stacks, the integrated circuit layer comprising at least one integrated circuit chip that comprises one or more of: 1) all or a portion of each of a plurality of the switching elements; 2) electronics for driving a plurality of the switching elements.
16. The apparatus of claim 1, wherein the reflective layer is metallic.
17. The apparatus of claim 1, wherein each of the one or more stacks of additional layers further comprises a spacer layer, each spacer layer being provided between the reflective layer and the optically switchable layer that is in the same stack as the spacer layer.
18. The apparatus of claim 1, wherein each of the one or more stacks of additional layers further comprises a capping layer, wherein the optically switchable layer in each stack is provided between the capping layer and the reflective layer.
19. A spatial light modulator comprising the apparatus of claim 1.
20. A projection system comprising the spatial light modulator of claim 19.
21. A security document comprising the apparatus of claim 1.
Description
(1) The invention will now be further described, by way of example, with reference to the accompanying drawings, in which:
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(26) Throughout this specification, the terms “optical” and “light” are used, because they are the usual terms in the art relating to electromagnetic radiation, but it is understood that in the context of the present specification they are not limited to visible light. It is envisaged that the invention can also be used with wavelengths outside of the visible spectrum, such as with infrared and ultraviolet light.
(27) Certain embodiments of the invention are based on newly recognised applications of a novel phase-change material (PCM) based reflective display technology, described for example in Nature 511, 206-211, 2014; WO2015097468A1), and in which the optical appearance is determined by the thickness of a stack of sub-micron scale solid-state layers, the lower of which is a reflective layer (also referred to as a mirror layer). In such devices, the active PCM layer is only approximately 10 nm thick, and by switching it between its amorphous and crystalline states via optical, thermal or electrical means, the wavelength dependent complex refractive index is altered significantly. This results in fast (potentially sub ms), repeatable, reversible switching between two bright, vividly coloured, stable states, both of which require no energy to maintain. The nanoscale thickness of the PCM layer means that nanoscale spatial patterning is possible. A method of switching independent, larger area (10-100 micron square) regions of a PCM based optical stack is disclosed in European patent application EP16000280.4, in which microheater elements are provided in each pixel region behind, and electrically isolated from, the reflective layer.
(28) Embodiments of the present disclosure relate to a display apparatus 1, examples of which are depicted in most detail in
(29) One or more stacks 10 of additional layers are provided on the reflective layer 12. Each stack 10 comprises an optically switchable layer 16. The optically switchable layer 16 is a layer formed from a material which is capable of being switched so as to cause a region of the display to change its appearance. In the particular examples shown in
(30) In an embodiment the optically switchable layer 16 comprises a phase change material (PCM). The PCM is switchable by application of an electrical signal or heat between a plurality of stable states. Each stable state has a different refractive index (optionally including a different imaginary component of the refractive index, and thereby a different absorbance) relative to each of the other stable states. The optically switchable layer 16 may however be formed in other ways, for example so as to implement an LCD or an OLED display. In an embodiment all layers in each stack 10 are solid-state and configured so that their thicknesses as well as refractive index and absorption properties combine so that the different states of the optically switchable layer (e.g. PCM) result in different, visibly distinct, reflection spectra. Optical devices of this type are described in Nature 511, 206-211 (10 Jul. 2014), WO2015/097468A1, WO2015/097469A1, EP16000280.4 and PCT/GB2016/053196.
(31) In an embodiment the PCM comprises, consists essentially of, or consists of, one or more of the following: an oxide of vanadium (which may also be referred to as VOx); an oxide of niobium (which may also be referred to as NbOx); an alloy or compound comprising Ge, Sb, and Te; an alloy or compound comprising Ge and Te; an alloy or compound comprising Ge and Sb; an alloy or compound comprising Ga and Sb; an alloy or compound comprising Ag, In, Sb, and Te; an alloy or compound comprising In and Sb; an alloy or compound comprising In, Sb, and Te; an alloy or compound comprising In and Se; an alloy or compound comprising Sb and Te; an alloy or compound comprising Te, Ge, Sb, and S; an alloy or compound comprising Ag, Sb, and Se; an alloy or compound comprising Sb and Se; an alloy or compound comprising Ge, Sb, Mn, and Sn; an alloy or compound comprising Ag, Sb, and Te; an alloy or compound comprising Au, Sb, and Te; and an alloy or compound comprising Al and Sb (including the following compounds/alloys in any stable stoichiometry: GeSbTe, VOx, NbOx, GeTe, GeSb, GaSb, AgInSbTe, InSb, InSbTe, InSe, SbTe, TeGeSbS, AgSbSe, SbSe, GeSbMnSn, AgSbTe, AuSbTe, and AlSb). Preferably, the PCM comprises one of Ge.sub.2Sb.sub.2Te.sub.5 and Ag.sub.3In.sub.4Sb.sub.76Te.sub.17. Furthermore, any of the above materials can comprise one or more dopants, such as C or N. Other materials may be used.
(32) PCMs are known that undergo a drastic change in both the real and imaginary refractive index when switched between amorphous and crystalline phases. The switching can be achieved for example by heating induced by suitable electric pulses or by a light pulse from a laser light source, or, as in embodiments described below, by thermal conduction of heat generated by a switching element in thermal contact with the PCM. There is a substantial change in the refractive index when the material is switched between amorphous and crystalline phases. The material is stable in either state. Switching can be performed an effectively limitless number of times. However, it is not essential that the switching is reversible.
(33) A further enhancement applicable to all embodiments using PCM is that the PCM does not have to be switched simply between a fully crystalline and a fully amorphous state. A mixture of phases can be achieved, such as 20% crystalline, 40% crystalline etc. The resulting effective refractive index of the material is somewhere between the two extremes of fully crystalline and fully amorphous depending on the degree of partial crystallisation. Between four and eight distinct mixed phases can be readily achieved, having the corresponding number of different detectable reflectivities, but with appropriate control the number can be much higher, such as 128.
(34) Although some embodiments described herein mention that the material layer is switchable between two states such as crystalline and amorphous phases, the transformation could be between any two solid phases, including, but not limited to: crystalline to another crystalline or quasi-crystalline phase or vice-versa; amorphous to crystalline or quasi-crystalline/semi-ordered or vice versa, and all forms in between. Embodiments are also not limited to just two states.
(35) In an embodiment, the PCM comprises Ge.sub.2Sb.sub.2Te.sub.5 (GST) in a layer less than 200 nm thick. In another embodiment, the PCM comprises GeTe in a layer less than 100 nm thick.
(36) The additional layers forming each stack 10 may be deposited using sputtering in the case of inorganic material layers such as the PCM, ITO, SiO.sub.2, and so on, which can be performed at a relatively low temperature of 100 C or even 70 C or lower. Polymeric layers can be formed by spin-coating and curing. Additional layers may also be provided as necessary. The low temperature process means that the optical apparatus 1 does not have to be fabricated at the same time as the article comprising the optical apparatus 1; the optical apparatus 1 can be retro-fitted as a surface coating applied later.
(37) In an embodiment, the one or more stacks 10 of additional layers further comprises a spacer layer 14 (which may comprise a single layer or a plurality of different layers) provided between the reflective layer 12 and the optically switchable layer 16 in the same stack 10 as the spacer layer 14. The thickness and refractive index of the material or materials forming the spacer layer 14 are chosen to create a desired spectral response (via interference).
(38) Additionally or alternatively, in various embodiments, each of the one or more stacks 10 of additional layers further comprises a capping layer 18 (which may comprise a single layer or a plurality of different layers). The optically switchable layer 16 in each stack 10 is provided between the capping layer 18 and the reflective layer 12. As with the spacer layer 14, the thickness and refractive index of the material or materials forming the capping layer 18 are chosen to create a desired spectral response (via interference and/or absorption). Arrangements in which the spacer layer 14 and/or the capping layer 18 each comprise two or more layers of different material having different complex refractive indices, so as to expand the range of colours and/or other optical effects producible by the display apparatus 1, are discussed in PCT/GB2016/053196.
(39) Materials which may be used to form the spacer layer 14 and the capping layer 18 may include (but are not limited to) ZnO, TiO.sub.2, SiO.sub.2, Si.sub.3N.sub.4, TaO and ITO.
(40) As shown for example in
(41) The apparatus 1 applies the heating by driving an electrical current through the switching element 20 to generate Joule heating (resistive heating) in the switching element 20. The electrical current flows in an electrical circuit comprising a portion of the reflective layer 12. Using the reflective layer 12 as part of the circuit avoids the need to provide separate electrical elements (e.g. conductive tracks) for this purpose. The apparatus 1 can therefore be manufactured more cheaply and compactly. Furthermore, the reflective layer 12 can be patterned to provide additional advantages, as described below.
(42) In an embodiment, the switching element 20 comprises a resistive component in series with a portion of the reflective layer 12 that serves as a return current path. This is the case in the embodiment of
(43) Driving electronics for driving the switching elements 20 may be provided in a variety of different ways. Typically the driving electronics will be provided behind the reflective layer 12 in silicon (typically CMOS) and may therefore be referred to as a silicon backplane. An example configuration is depicted in
(44) In the embodiments of
(45) In the embodiment of
(46) In other embodiments, the reflective layer 12 comprises a pattern of regions of different thermal conductivity, the pattern being such as to increase the thermal resistance between each region of the reflective layer 12 that corresponds to a switching element 20 (i.e. which is above a particular switching element 20, or which forms part of a switching elements 20) and each region of the reflective layer 12 that corresponds to a different switching element. This thermal isolation reduces or prevents undesirable spreading of heat laterally via the reflective layer 12, which can cause cross-talk between different switching elements 20 (i.e. by allowing heating provided by one switching element 20 to affect a temperature of a switchable portion of the optically switchable layer 16 that is associated with a different switching element 20).
(47) An example of such an embodiment is shown in
(48) In an embodiment each switching element 20 comprises a localized path 35 of high electrical resistance formed within the reflective layer 12. The localized path 35 is such that at least 25%, optionally at least 50%, optionally at least 75%, optionally at least 90%, optionally at least 95%, optionally at least 99%, of the Joule heating provided by the switching element 20 is provided by Joule heating within the localized path 35. By providing a significant portion of, a majority of, or even substantially all of, the heating via the localized path 35 within the reflective 12 layer, the need for other, separate heating elements (e.g. below the reflective layer 12) is reduced or removed, thereby reducing manufacturing cost and/or increasing device compactness. An example of such an embodiment is depicted in
(49) Example driving electronics are depicted in
(50) In an embodiment, the optically switchable layer 16 is configured such that switching of the optically switchable layer 16 causes the apparatus 1 to provide one or both of the following effects for incident radiation within a predetermined frequency range on the apparatus 1: i) a change in reflectivity of a factor of at least 50, optionally at least 100, optionally at least 250, optionally at least 500, optionally at least 1000; or ii) a change in phase that is within 5% of nπ/2 radians, where n is an integer.
(51) In an embodiment, the predetermined frequency range has a bandwidth of less than 100 nm, optionally less than 50 m, optionally less than 25 nm, optionally less than 10 nm, optionally less than 5 nm.
(52) In an embodiment, the effect (i) and effect (ii) are not provided for incident radiation outside of the predetermined frequency range.
(53) The inventors have recognised that such high contrast, narrow bandwidth response behaviour is achievable particularly effectively using PCM, despite the fact that PCMs have traditionally been used solely for achieving broadband effects such as changes in reflected colour spectra. The behaviour means the display apparatus 1 can be used efficiently in applications where such high contrast, narrow bandwidth behaviour is desirable, such as in spatial light modulators (which may be illuminated using narrowband sources such as lasers or LEDs), or in security documents such as banknotes or passports, where security features can be made to appear only when the security document is illuminated with narrowband light of the appropriate frequency.
(54) Exemplary structures and graphs showing their high contrast narrowband behaviour are discussed below with reference to
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(56) The optical frontplane and performance described with reference to
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(59) Display apparatus 1 according to various embodiments can be used as a spatial light modulator (SLM), for example as part of a microdisplay for a projection system. Example projection systems are shown in
(60) According to embodiments, as depicted in
(61) The light beam reflected by the apparatus 1, having been spatially modulated according to the input data, is then optionally gathered by an output optical arrangement 212, which may provide a projection, magnification, demagnification or Fourier optics function, and the intended image is formed at a surface 214 some distance from the apparatus 1.
(62) In an embodiment, the apparatus 1 (SLM) modulates the amplitude of the input beam to provide a direct representation of the intended image, and the output optics 212 then magnifies and focuses this image onto a screen at the image plane, as in a conventional projection system. In this way, each pixel in the apparatus 1 (SLM) provides modulation for each pixel in the output image and the observed image is a direct mapping of the 2D state of the SLM, as shown in
(63) In an embodiment, the apparatus 1 (SLM) modulates the amplitude of input beams from coherent sources 201-203, such as laser diodes, and the pixels of the apparatus 1 (SLM) are now scaled to diffract the input light, and the output optics 212 are configured to act as a Fourier lens to result in a 2D holographic image at the replay field plane 214. In this way, there is no direct mapping of the state of any given pixel in the apparatus 1 (SLM) to the appearance of the image at a pixel region in the image plane, as all pixels in the apparatus 1 (SLM) contribute to the appearance of all regions of the image.
(64) In an embodiment, the apparatus 1 (SLM) is configured to modulate the phase change on reflection of the input beams, rather than the amplitude, and again the pixels of the apparatus 1 (SLM) are now scaled to diffract the input light, and the output optics 212 are configured act as a Fourier lens to result in a 2D holographic image at the replay field plane 214. By using the apparatus 1 (SLM) to modulate only the phase of the incident light, absorption in the apparatus 1 (SLM) is minimised and it becomes possible to use almost all of the input light in the output image.
(65) In an embodiment, the apparatus 1 (SLM) is again configured to diffract the input light beams via amplitude or phase modulation, but the pattern imposed on the apparatus 1 (SLM), rather than being calculated to result in a 2D holographic image for viewing on a screen, is configured to produce a 3D hologram with a volumetric output image 216, for direct viewing from a viewing region 218, as illustrated in
(66) In an embodiment, rather than directing light from each of the three light sources 201-203 to the whole of the active area of the apparatus 1 (SLM) and operating them in succession to provide a colour sequential image, a set of masks or reflectors 220 are used in the input optics 210 to cause light from each of the sources 201-203 to fall on a different sub-set of the pixel regions of the apparatus 1 (SLM). These sets of pixel regions may then be configured with a different optical frontplane so as to provide optimal modulation (either amplitude or phase) of light of the particular narrow wavelength band emitted by the source 201-203 illuminating each set.
(67) In an embodiment, three separate apparatuses 1 (SLMs) are used to modulated the light from each of the sources 201-203, the modulated beams then being superimposed to form the full colour image.
(68) In an embodiment, the input/output systems 210, 212 are configured to produce a 3D holographic image, or sequence of 2D holographic images at different distances from the apparatus 1 (SLM).
(69) In an embodiment, an example of which is depicted in
(70) In an embodiment, the projection system using the apparatus 1 forms part of a head-up display or head mounted display for driver information in a vehicle, augmented reality or virtual reality headsets. An example of an arrangement usable in a heat mount display arrangement is depicted in
(71) In the above embodiments, the one or more stacks 10 each comprise only a single optically switchable layer 16 (e.g. PCM). This is not essential. In other embodiments, plural optically switchable layers may be provided. The additional optically switchable layer or layers may enhance the contrast or expand the range of possible colours producible by the display. The plural optically switchable layers may for example comprise a switchable attenuator. Where a plurality of stacks 10 are provided, switchable attenuator layers in different stacks together provide a pixelated switchable attenuator. The pixelated switchable attenuator may be positioned above other optically switchable layers (e.g. PCM) and in registration with the switching elements 20.
(72) The optical frontplane may be provided with two or more optically switchable layers 16 that each comprise PCM, so as to allow switching of each pixel region in the apparatus 1 between three or more different states, each giving a different reflectivity or phase change for the input light beams. For example, two PCM layers may be used each of which may be switched independently to give four different states corresponding to the combinations of the two states of each layer. Alternatively, it may not be possible to switch one of the layers into a particular state without switching the other layer into the same state, in which case three different states may be accessible for each pixel region.
(73) The display apparatus 1 may be utilised in any product in which it is desired to provide a viewable image or other spatially controlled phase or amplitude modulation of an input light beam, using for example an SLM. Such products include so-called pico-projectors, head-up displays, head-mounted displays, augmented and virtual reality headsets, holographic projection devices, beam steerers, optical interconnects and multiplexers, and optical correlators. The display apparatus 1 may also be used to form part of a security document. The display apparatus 1 may be used in an active state (e.g. SLM) or passive (e.g. security document).