Concrete form stripping tool
10967490 · 2021-04-06
Inventors
Cpc classification
B25B27/14
PERFORMING OPERATIONS; TRANSPORTING
E04G19/00
FIXED CONSTRUCTIONS
E04G11/10
FIXED CONSTRUCTIONS
International classification
B66F3/00
PERFORMING OPERATIONS; TRANSPORTING
E04G11/10
FIXED CONSTRUCTIONS
E04G11/08
FIXED CONSTRUCTIONS
E04G17/04
FIXED CONSTRUCTIONS
B25B27/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tool for removing, from a set concrete wall, a concrete form of a type having a discontinuous structure is provided. The tool comprises a lever arm, comprising an engagement portion and a grasping portion. The engagement portion is positioned near one end of the lever arm, and the grasping portion is positioned near an opposite end of the lever arm. An engagement member is secured to the engagement portion. The engagement member is configured to engage the discontinuous structure. A pivoting member is mounted on the lever arm proximate the engagement portion. The pivoting member defines a pivot point around which the lever arm may rotate, whereby the engagement member will apply force to the discontinuous structure tending to pull the concrete form away from the set concrete wall when the engagement portion of the lever arm is pulled away from the set concrete wall when the engagement member is in engagement with the discontinuous structure.
Claims
1. A tool for removing, from a set concrete wall, a concrete form of a type having an engagable structure comprising: (a) a lever arm having two ends, comprising a form engagement portion positioned near one end of said lever arm and a grasping portion to be grasped by a user during use of the tool, said grasping portion positioned at the other end of said lever arm; (b) at least one engagement member, said engagement member being configured to mate with said engagable structure on said concrete form, said engagement member comprising an engagement member mounting portion and an engagement end, said engagement member being secured to said form engagement portion of said lever arm at the engagement member mounting portion of said engagement member; and (c) a pivoting member mounted on said lever arm proximate said engagement portion, said pivoting member defining a pivot point around which said lever arm may rotate, said engagement member extending, in the direction from said engagement member mounting portion to said engagement end, toward said pivot point, said pivot point being positioned with respect to said engagement member whereby rotation of the lever arm about said pivot point will apply force through said engagement member to said engagable structure tending to move said engagable structure and said concrete form away from said set concrete wall when the engagement portion of said lever arm is moved with respect to said set concrete wall and said engagement member is in engagement with said engagable structure.
2. The tool of claim 1, wherein said pivoting member comprises a pivot surface defined on a stud that is rigidly secured to said lever arm.
3. A tool as in claim 1, wherein said pivoting member comprises a wheel rotatably mounted near the engagement portion of the lever arm.
4. A tool as in claim 3, wherein the engagement member comprises a stud extending from said engagement portion, said stud having a base portion and an engagement end, said base portion of said stud being secured to said engagement portion of said engagement member and extending toward said pivot point, and said engagement end extending toward said grasping portion and being configured to engage a hole or slot in said concrete form, said hole or slot forming said engagable structure.
5. The tool of claim 3, further comprising a second engagement member secured to said lever arm at a position different from the position at which said engagement member is mounted, and the orientation of the engagement member with respect to the lever arm is different from the orientation of the second engagement member with respect to the lever arm.
6. A tool as in claim 3, wherein the engagement member is angularly oriented with respect to the lever arm.
7. A tool as in claim 6, wherein said angle is between 0° and 40°.
8. A tool as in claim 3, wherein the engagement member is a hooking member.
9. A tool as in claim 3, wherein the engagement member comprises a U-shaped engagement member, configured and dimensioned to slide under a knob on the concrete form, said U-shaped engagement member being rotatably mounted on said engagement portion of said lever arm.
10. A tool as in claim 9, wherein the engagement portion of said lever arm is smaller than one-third the length of the remaining portion of the lever arm.
11. The tool of claim 10, further comprising a second engagement member secured to said lever arm at a position different from the position at which said engagement member is mounted, said second engagement member comprising a stud extending from said engagement portion, said stud having a base portion and an engagement end, said base portion of said stud being secured to said engagement portion of said engagement member, and said engagement end being configured to engage a hole or slot in said concrete form.
12. A tool as in claim 11, wherein the second engagement member is a hooking member.
13. A tool as in claim 1, wherein said lever arm comprises a curved portion having a convex side and a concave side configured to support said grasping portion at an angle to said form engagement portion and further comprising an additional engagement member, i) said at least one engagement member being positioned radially outward from the convex side of the curved portion and ii) said additional engagement member being positioned radially inward from the concave side of the curved section.
14. A tool as in claim 1, wherein the at least one engagement member is positioned between the grasping portion of said lever arm and the pivot point of the pivoting member.
15. A tool as in claim 14, wherein the engagement portion of said lever arm is no larger than half the length of the remaining portion of the lever arm.
16. The tool of claim 1, wherein multiple engagement members are provided at multiple orientations with respect to the lever arm.
17. The tool of claim 1, further comprising a second engagement member secured to said lever arm at a position different from the position at which said at least one engagement member is mounted, and the orientation of the one engagement member with respect to the lever arm is different from the orientation of the second engagement member with respect to the lever arm.
18. Apparatus comprising a tool as in claim 1 and a plurality of concrete forms, said concrete forms comprising i) a substantially flat molding member, said molding member defining a molding surface and a rear support surface, and ii) a plurality of vertical members, said vertical members being secured to said rear support surface, said vertical members defining holes, said holes forming said engagable structure, and said holes being configured and dimensioned to be engaged by said engagement member.
19. Apparatus as in claim 18, wherein said holes are positioned, when molding members are placed adjacent to each other, to result in alignment of holes on one vertical member of one molding member with holes on a vertical member on an adjacent molding member, the aligned holes forming a locking channel, and further comprising: (d) at least two pin members for joining adjacent molding members, and configured to simultaneously pass through adjacent holes on two adjacent molding members, each of said pin members having a head at one end and a locking hole on the other and; and (e) at least two locking members configured and dimensioned to pass through the locking hole on a respective pin member.
20. Apparatus as in claim 19, wherein the locking members have the same configuration as said pin members, whereby the locking members and the pin members may be used interchangeably to perform joining and latching functions.
21. A method for removing, from a set concrete wall, a concrete form of a type having an engagable structure comprising: (a) engaging an engagement member, secured to an engagement portion at an end of a lever arm, with said engagable structure on said form, (b) moving the lever arm with respect to the set concrete wall, by applying force to a grasping portion of said lever arm on the opposite end of the lever arm from the engagement portion of the lever arm; and (c) pivoting said lever arm about a pivoting member mounted proximate to a curved section of said lever arm which is proximate to said engagement portion, whereby said engagement member applies force to said engagable structure tending to move said engagable structure away from said set concrete wall, said engagement member being engaged by placing said pivoting member and engagement member on opposite sides of said engagable structure, said engagement member being advanced in a direction toward said pivoting member to engage said engagable structure.
22. A tool for removing, from a set concrete wall, a concrete form of a type having an engagable structure comprising: (a) a lever arm having two ends, comprising a form engagement portion positioned near one end of said lever arm and a grasping portion to be grasped by a user during use of the tool, said grasping portion positioned at the other end of said lever arm; (b) a first engagement member, said first engagement member being configured to mate with said engagable structure on said concrete form, said first engagement member comprising an engagement member mounting portion and an engagement end, said first engagement member being secured to said form engagement portion of said lever arm at the engagement member mounting portion of said first engagement member; (c) a pivoting member mounted on said lever arm proximate said first engagement portion, said pivoting member defining a pivot point around which said lever arm may rotate, said pivot point being positioned with respect to said first engagement member whereby rotation of the lever arm about said pivot point will apply force through said first engagement member to said engagable structure tending to move said engagable structure and said concrete form away from said set concrete wall when the engagement portion of said lever arm is moved with respect to said set concrete wall and said first engagement member is in engagement with said engagable structure, said first engagement member extending, in the direction from said first engagement member mounting portion to said engagement end, toward said pivot point; and (d) a second engagement member secured to said lever arm at a position different from the position at which said first engagement member is mounted, the orientation of the first engagement member with respect to the lever arm being different from the orientation of the second engagement member with respect to the lever arm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The construction and operation of the inventive tool for concrete form extraction will become apparent from the following description taken in conjunction with the drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(21) The present invention is directed to a tool for extraction of concrete forms from a formed, hardened and cured concrete wall. The inventive tool is distinguishable over the prior art in that it is capable of use with and/or adaptable to numerous types of existing concrete forms, in many cases without requiring modification or adaption to the forms.
(22) The advantage of the inventive tool is derived, in part, from the use of a wheel in place of the fixed fulcrum of the prior art. This allows for easier extraction of concrete forms from set concrete walls. Ease-of-use is promoted by the provision of optional multiple engagement members which allow for a variety of orientations, directions of approach and angles of operation. In this manner, the use of the tool may be adapted to the orientation of the target forms in need of removal or extraction, as well as the nature of the wall sections and/or structural and other surroundings adjacent to the form to be removed.
(23) The advantageous characteristics of the disclosed device, in addition to providing an easy to use design and the capability of use with existing concrete form molds, also provides for efficient use by a single individual user, insofar as there is no need to place a separate fulcrum. In addition, because the inventive tool uses a wheel dependent instead of a fixed fulcrum point, forces applied to the wall and the concrete form are minimized, allowing extraction with minimal if any damage to the plywood forms. This allows the forms to be re-used a greater number of times in further concrete pouring operations, and with minimal introduction of surface irregularities to the walls being formed.
(24) The present invention may be used with existing concrete form designs. The panel system itself is multi-dimensional to conform to any wall length. The form sections come in many sizes thus allowing them to employed in construction conforming to a wide range of architectural specifications.
(25) The individual form sections that are joined to each other via a plurality of wedge bolts, allowing them to be secured in networks of forms which provide a mold system matching a desired wall dimension. The wedge bolt may be held in position by another wedge bolt performing a locking function and passing through a hole in the wedge bolt performing the joining function in a manner known to those of ordinary skill in the art. The joining and locking wedge bolts are typically identical.
(26) Forms are also stackable to achieve various wall heights. Typically, a first network of mold panels forms a first surface matching the outer surface of the wall being constructed. A second network of mold panels form a second surface constructed in facing spaced relationship to the first surface. The volume of the mold, which corresponds to the wall being constructed, is defined between the first and second surfaces. The wall is constructed by pouring concrete between the first and second surfaces and allowing it to cure and harden, after which the plywood mold sections are removed and, ideally, reused.
(27) A variety of concrete forms exist in the market, many of which utilize insertion points for interlocking units. The tool of the present disclosure is capable of use with a variety of existing concrete forms. For example, the disclosed tool may be used with forms produced by Wall-Ties & Forms and Symons® forms, which both utilize the joining pin method of form unit connection. The tool may further be used in connection with Peri Forms, Ulma Evermax forms, Sym-Ply forms, Harris Ply System, and Nevi Forms. The disclosed tool may be designed to function with doka forms as well, which utilize a key hole shape in their concrete form units (see
(28) In an exemplary embodiment of the present disclosure, the inventive tool comprises a lever arm having a grasping end and an angularly displaced engagement end. The lever arm is provided with at least one, but preferably a plurality of, engagement members secured to various points at various locations in an engagement portion of the lever, wherein the engagement members are generally proximate to and/or at the engagement end of the lever arm. The engagement members are each configured, dimensioned and positioned to engage holes typically provided in existing known plywood mold members. The grasping end is configured as to allow for the user to grasp the tool to apply the appropriate leverage and force to reposition the targeted concrete form.
(29) The tool further comprises a wheel against which the lever pivots and which, during use, rolls along and bears against, for example, a portion of a finished and substantially cured concrete surface. The wheel functions as a fulcrum providing leverage for the removal of the concrete form from its set position while additionally allowing the tool to glide on a hard surface, for example, the hardened concrete wall. During use, one of the engagement members is extended into and engages one of the holes on an existing concrete form in contact with the cured concrete surface, and which served as a model for forming the portion of the concrete surface which it is contacting. Next, using the wheel as a fulcrum, force may be applied to the grasping end of the lever to cause the engagement member to pry the concrete form from the cured concrete wall without damaging the wall. The prying operation is also without substantial friction resulting in a relatively small amount of force being needed for the lever to pry the mold from the concrete.
(30) In an alternative exemplary embodiment of the present disclosure, the tool comprises a number of engagement members which may be used to engage the holes on the concrete forms used to cast the wall. In use, one or more of the engagement members are engaged with the hole on the form and the lever is pulled in a direction which results in the engagement member engaging the wall being pulled away from the cast wall, separating the form from the cast wall. The addition of a plurality of engagement members allows the user to easily manipulate the concrete form mold by providing a variety of orientations and angles for the user to engage the existing holes within the form.
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(32) Turning to the details of the construction of form 1, the form is divided into a number of sectors by vertical struts 3 and horizontal spanners 4. Both the vertical struts 3 and horizontal spanners 4 are provided with a number of elongated holes 5 and 6, respectively. Elongated holes or slots 5 and 6 allow additional wall portions to be molded horizontally and vertically, respectively, through the placement of additional forms such as form 1. The elongated slots at the edges of the concrete forms may be locked to each other to form the network of forms forming the inner and outer networks of forms. While additional gated holes are illustrated on internal struts and spanners, these elongated slots may not be used for the use of such slots on all struts and spanners reduces the likelihood of an error in construction leaving a form without a slot needed to join to an adjacent form.
(33) Such joinder of forms to form networks of forms is achieved by the use of a joining spike, whose construction and use is well known to those of ordinary skill in the art. Such joining spikes are sometimes referred to as wedge bolts. They may join two forms to each other by having one joining spike passing through the elongated slots 5 or six in adjoining forms to support i both of the forms with respect to each other, as more fully appears below.
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(35) Curved section 22 is provided with plate brackets 42 and 44 capable of receiving bolts 46 which affix additional engagement members 48 and 49. Curved unit 22, short unit 24 as well as their components are further depicted in
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(40) In accordance with the invention it is contemplated that the tool may take alternate embodiments, such as the embodiment illustrated in
(41) To better understand the overall process of molding a wall using the inventive tool,
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(48) It is also contemplated that the inventive tool may be fabricated without a wheel, using a solid member instead. More particularly, as illustrated in
(49) The concrete form snipping tool of the present disclosure described herein may be utilized in the following non-limiting types of applications and uses: engaging a concrete form mold unit via the engagement member of the tool to achieve concrete form separation, and engaging a concrete form mold unit for separation of the mold unit from a concrete wall following the pouring and hardening of a concrete wall. The advantages of the disclosed concrete form snipping tool include the following: the capability of use with existing concrete form molds; capability of use by a single individual; and concrete form extraction which does not damage the plywood forms which are to be re-used in further concrete pouring operations.
(50) While illustrative embodiments of the invention have been described, it is noted that various modifications will be apparent to those of ordinary skill in the art in view of the above description and drawings. Such modifications are within the scope of the invention which is limited and defined only by the following claims.