Laser device and extreme ultraviolet light generation device using delay determination at a shutter
11006511 · 2021-05-11
Assignee
Inventors
Cpc classification
H01S3/10
ELECTRICITY
H05G2/008
ELECTRICITY
H01S3/09702
ELECTRICITY
International classification
H05G2/00
ELECTRICITY
H01S3/23
ELECTRICITY
Abstract
A laser device includes: a master oscillator (100) configured to output a pulse laser beam (L) based on a light emission trigger signal (S21); a delay circuit (153) configured to generate a switching signal (S10) after a predetermined delay time has elapsed since reception of the light emission trigger signal (S21); a high voltage switch (304) configured to generate a high voltage pulse based on the switching signal (S10); an optical shutter (32k) positioned on the optical path of the pulse laser beam (L) and driven based on the high voltage pulse; and a high voltage monitor (151) configured to detect the high voltage pulse and transmit a high voltage pulse sensing signal (S6) to the delay circuit (153). The delay circuit (153) determines the delay time based on the light emission trigger signal (S21) and the high voltage pulse sensing signal (S6).
Claims
1. A laser device for an EUV system, comprising: a laser control unit configured to generate a light emission trigger signal; a master oscillator configured to output a pulse laser beam based on the light emission trigger signal transmitted from the laser control unit; a delay circuit configured to receive the light emission trigger signal transmitted from the laser control unit and generate a switching signal after switching delay time F has elapsed since the reception; a high voltage switch configured to generate a high voltage pulse based on the switching signal transmitted from the delay circuit; an optical shutter positioned on an optical path of the pulse laser beam output from the master oscillator and driven based on the high voltage pulse output from the high voltage switch; and a high voltage monitor configured to detect the high voltage pulse output from the high voltage switch and, based on the high voltage pulse output, transmit a high voltage pulse sensing signal to the delay circuit, wherein when C represents a target value of a time between rise of the switching signal and application of the high voltage pulse to the optical shutter, and D represents a change amount by which timing of the application of the high voltage pulse shifts from the target value C toward a longer time side, wherein D is determined based on the high voltage pulse sending signal, and wherein the delay circuit updates the switching delay time to be F−D, every time the delay circuit receives the light emission trigger signal.
2. The laser device for an EUV system according to claim 1, wherein the delay circuit includes a counter configured to count at least an elapsed time since reception of the light emission trigger signal.
3. The laser device for an EUV system according to claim 2, wherein the delay circuit stops the counting by the counter when the high voltage pulse sensing signal is input, and calculates the change amount D based on a counted elapsed time.
4. The laser device for an EUV system according to claim 1, wherein a plurality of the optical shutters are provided along the optical path of the pulse laser beam.
5. The laser device for an EUV system according to claim 1, further comprising an amplifier configured to amplify the pulse laser beam output from the master oscillator.
6. An extreme ultraviolet light generation device configured to generate extreme ultraviolet light by irradiating a droplet made of a target material with a pulse laser beam, the extreme ultraviolet light generation device comprising the laser device for an EUV system according to claim 1 as a light source configured to emit the pulse laser beam.
7. A laser device for an EUV system, comprising: a laser control unit configured to receive an external trigger signal, generate a first light emission trigger signal after a first delay time has elapsed since the reception, and generate a second light emission trigger signal based on the external trigger signal; a master oscillator configured to output a pulse laser beam based on the first light emission trigger signal transmitted from the laser control unit; a delay circuit configured to receive the second light emission trigger signal transmitted from the laser control unit and generate a switching signal after a second delay time TO has elapsed since the reception; a high voltage switch configured to generate a high voltage pulse based on the switching signal transmitted from the delay circuit; an optical shutter positioned on an optical path of the pulse laser beam output from the master oscillator and driven based on the high voltage pulse output from the high voltage switch; and a high voltage monitor configured to detect the high voltage pulse output from the high voltage switch and based on the high voltage pulse output, transmit a high voltage pulse sensing signal to the laser control unit, wherein when C represents a target value of a time between rise of the switching signal and application of the high voltage pulse to the optical shutter, and D represents a change amount by which timing of the application of the high voltage pulse shifts from the target value C toward a longer time side, wherein D is determined based on the high voltage pulse sending signal, and wherein the delay circuit updates the second delay time to be TO−D, every time the delay circuit receives the second light emission trigger signal.
8. The laser device for an EUV system according to claim 1, wherein a frequency of updating the first delay time is set to be 50 kHz to 100 kHz.
9. The laser device for an EUV system according to claim 7, wherein the laser control unit includes a counter configured to count at least an elapsed time from reception of the external trigger signal.
10. The laser device for an EUV system according to claim 9, wherein the laser control unit stops the counting by the counter when the high voltage pulse sensing signal is input, and calculates the change amount D based on a counted elapsed time.
11. The laser device for an EUV system according to claim 7, wherein a plurality of the optical shutters are provided along the optical path of the pulse laser beam.
12. The laser device for an EUV system according to claim 7 further comprising an amplifier configured to amplify the pulse laser beam output from the master oscillator.
13. An extreme ultraviolet light generation device configured to generate extreme ultraviolet light by irradiating a droplet made of a target material with a pulse laser beam, the extreme ultraviolet light generation device comprising the laser device according to claim 7 as a light source configured to emit the pulse laser beam.
14. A laser device for an EUV system, comprising: a laser control unit configured to generate a light emission trigger signal based on a received external trigger signal and generate a switching signal after a third delay time B has elapsed since the reception of the external trigger signal; a master oscillator configured to output a pulse laser beam based on the light emission trigger signal transmitted from the laser control unit; a high voltage switch configured to generate a high voltage pulse based on the switching signal transmitted from the laser control unit; an optical shutter positioned on an optical path of the pulse laser beam output from the master oscillator and driven based on the high voltage pulse output from the high voltage switch; and a high voltage monitor configured to detect the high voltage pulse output from the high voltage switch and, based on the high voltage pulse output, transmit a high voltage pulse sensing signal to the laser control unit, wherein when C represents a target value of a time between rise of the switching signal and application of the high voltage pulse to the optical shutter, and D represents a change amount by which timing of the application of the high voltage pulse shifts from the target value C toward a longer time side, wherein D is determined based on the high voltage pulse sending signal, and wherein the laser control unit updates the third delay time to be B−D, every time the laser control unit receives received external trigger signal.
15. The laser device for an EUV system according to claim 14, wherein the laser control unit includes a counter configured to count at least an elapsed time since reception of the light emission trigger signal.
16. The laser device for an EUV system according to claim 15, wherein the laser control unit stops the counting by the counter when the high voltage pulse sensing signal is input, and calculates the change amount D based on a counted elapsed time.
17. The laser device for an EUV system according to claim 14, wherein a plurality of the optical shutters are provided along the optical path of the pulse laser beam.
18. An extreme ultraviolet light generation device configured to generate extreme ultraviolet light by irradiating a droplet made of a target material with a pulse laser beam, the extreme ultraviolet light generation device comprising the laser device according to claim 14 as a light source configured to emit the pulse laser beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present disclosure will be described below as examples with reference to the accompanying drawings.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DESCRIPTION OF EMBODIMENTS
(16) <Contents>
(17) 1. Overall description of EUV light generation device
(18) 1.1 Configuration
(19) 1.2 Operation
(20) 2. Comparative example
(21) 2.1 Configuration
(22) 2.2 Operation
(23) 2.3 Problem
(24) 3. Embodiment 1
(25) 3.1 Configuration of Embodiment 1
(26) 3.2 Operation of Embodiment 1
(27) 3.3 Effect of Embodiment 1
(28) 4. Embodiment 2
(29) 4.1 Configuration of Embodiment 2
(30) 4.2 Operation of Embodiment 2
(31) 4.3 Effect of Embodiment 2
(32) 5. Embodiment 3
(33) 5.1 Configuration of Embodiment 3
(34) 5.2 Operation of Embodiment 3
(35) 5.3 Effect of Embodiment 3
(36) Embodiments of the present disclosure will be described below in detail with reference to the accompanying drawings. The embodiments described below are examples of the present disclosure, and do not limit the contents of the present disclosure. Not all configurations and operations described in each embodiment are necessarily essential as configurations and operations of the present disclosure. Components identical to each other are denoted by an identical reference sign, and duplicate description thereof will be omitted.
1. Overall Description of EUV Light Generation Device
(37) 1.1 Configuration
(38)
(39) The EUV chamber 1 is a chamber for generating EUV light therein, and preferably a vacuum chamber. The EUV chamber 1 includes a stage 10, a first plate 11, a second plate 12 held in the EUV chamber 1 through the stage 10, a high reflectance off-axis parabolic mirror 13 held on the second plate 12, a high reflectance planar mirror 14 held on the second plate 12, and a laser beam introduction window 15. The first plate 11 is provided with a laser beam introduction through-hole 16. The high reflectance off-axis parabolic mirror 13 and the high reflectance planar mirror 14 constitute a laser focusing optical system 17 for focusing a pulse laser beam L to be described later.
(40) The EUV chamber 1 further includes an EUV light focusing mirror holder 20, an EUV light focusing mirror 21 held by the EUV light focusing mirror holder 20, a target receiver 22, and an EUV light pulse energy sensor 25. The EUV light focusing mirror 21 includes a reflection surface having, for example, a spheroidal surface shape, and is disposed so that the first focal point thereof is positioned in a plasma generation region 23 and the second focal point thereof is positioned at an intermediate focus point (IF) 24. The EUV light pulse energy sensor 25 is disposed to detect the pulse energy of EUV light generated in the plasma generation region 23.
(41) The laser device 3 generates the pulse laser beam L for exciting a target material. The laser device 3 is, for example, a master oscillator power amplifier type laser apparatus. Alternatively, the laser device 3 may be, for example, a combination of an yttrium aluminum garnet (YAG) laser device configured to generate a pre-pulse laser beam and a CO.sub.2 laser device configured to generate a main pulse laser beam. Alternatively, the laser device 3 may be another laser device. The pulse laser beam L output from the laser device 3 has, for example, a pulse width of several ns to several tens ns approximately and a frequency of 10 kHz to 100 kHz approximately.
(42) The light transfer optical system 4 includes a first high reflectance mirror 91 that reflects the pulse laser beam L output from the laser device 3 and changes the traveling direction thereof, and a second high reflectance mirror 92 that reflects, toward the window 15, the pulse laser beam L reflected by the first high reflectance mirror 91.
(43) The droplet supply unit 5 supplies, as a spherical droplet DL into the EUV chamber 1, a target material such as tin (Sn) or lithium (Li) used to generate EUV light. The droplet supply unit 5 includes a pressure adjuster 31, a tank 32 that stores the target material in a melted state, a heater 33 configured to melt the target material, a nozzle 34 that discharges the target material in the melted state, and a piezoelectric element 35 configured to vibrate the sidewall of the nozzle 34. The operation of the pressure adjuster 31 is controlled by a control unit 51 of the control system 50. The droplet DL is intermittently and periodically generated and proceeds on a droplet orbit Q in the EUV chamber 1.
(44) The droplet detection device 6 includes a light source unit 42 including a light source 40 such as a semiconductor laser configured to emit illumination light F having a wavelength, for example, in the visible range and an illumination optical system 41. The illumination optical system 41 focuses the illumination light F at a predetermined position P on the droplet orbit Q. When the droplet DL is present at the position P, the droplet DL partially blocks the illumination light F. The droplet detection device 6 also includes a light receiving unit 45 including a light receiving optical system 43 configured to focus the illumination light F and an optical sensor 44 configured to detect the focused illumination light F. The light receiving unit 45 is disposed facing to the light source unit 42.
(45) The illumination optical system 41 includes, for example, a condenser lens. The illumination light F having emitted from the light source 40 and then passed through the illumination optical system 41 focuses at the position P. The light receiving optical system 43 includes, for example, a condenser lens. Having focused at the position P and then diffused, the illumination light F is focused through the light receiving optical system 43 and incident on the optical sensor 44.
(46) 1.2 Operation
(47) In the above-described configuration, the target material in the tank 32 is heated to a predetermined temperature equal to or higher than the melting point thereof by the heater 33. For example, when the target material is Sn, Sn is heated to the temperature range of 250 to 290° C., which is equal to or higher than the melting point (232° C.) thereof. To perform the heating, the control unit 51 may control the operation of the heater 33 to perform temperature adjustment. The control unit 51 also controls the operation of the pressure adjuster 31 to maintain the pressure in the tank 32 at a pressure with which a jet of the melted target material is output at a predetermined speed from the nozzle 34. Then, the control unit 51 applies a droplet supply signal as a voltage signal having a predetermined waveform to the piezoelectric element 35 through a piezo power source (not illustrated). Accordingly, the piezoelectric element 35 vibrates, and the vibration is provided to the nozzle 34. In this manner, the jet output from the nozzle 34 is divided in a predetermined period due to the vibration of the nozzle 34 so that the droplet DL is intermittently supplied. The frequency of the vibration, in other words, the frequency of the droplet generation is set to be, for example, 50 kHz to 100 kHz approximately.
(48) The illumination light F output from the light source unit 42 of the droplet detection device 6 is received by the light receiving unit 45. As the droplet DL falling after generated as described above passes through the predetermined position P on the orbit Q, the illumination light F is blocked by the droplet DL. In this case, the received-light quantity of the illumination light F detected by the light receiving unit 45 decreases, and the signal level of an output signal output from the light receiving unit 45 decreases in accordance with the decrease of the received-light quantity. The timing at which the signal level becomes smaller than a certain threshold voltage indicates the timing at which the droplet DL passes through the predetermined position P. The output signal output from the light receiving unit 45 is input as a passing timing signal S1 to a control circuit 52 through the control unit 51. The control circuit 52 includes a delay circuit 53 (refer to
(49) The light emission trigger signal S2 is input to the laser device 3. Having received the light emission trigger signal S2, the laser device 3 outputs the pulse laser beam L as described later in detail. The pulse laser beam L is reflected at the first high reflectance mirror 91 and the second high reflectance mirror 92 of the light transfer optical system 4, and then incident into the EUV chamber 1 through the window 15.
(50) The pulse laser beam L is reflected at the high reflectance off-axis parabolic mirror 13 and the high reflectance planar mirror 14 of the laser focusing optical system 17, and then passes through an opening provided at a central part of the EUV light focusing mirror 21 and proceeds on the optical axis of the EUV light focusing mirror 21. The pulse laser beam L focuses in the plasma generation region 23 due to the effect of the high reflectance off-axis parabolic mirror 13. The droplet DL having reached the plasma generation region 23 becomes plasma through irradiation with the focused pulse laser beam L. Then, EUV light is generated from the plasma. When not irradiated with the pulse laser beam L, the droplet DL is received by the target receiver 22.
(51) The droplet DL is periodically generated, and the pulse laser beam L is output each time the droplet DL is detected by the droplet detection device 6. Accordingly, the EUV light is periodically generated. The EUV light periodically generated in this manner is incident on the exposure device 80 after having focused at the intermediate focus point 24. At the exposure device 80, the incident EUV light is used for semiconductor exposure or the like.
(52) The exposure device control unit 81 of the exposure device 80 outputs a burst signal S4. The burst signal S4 is input to the control circuit 52 through the EUV light generation control unit 2 and the control unit 51. The outputting of the light emission trigger signal S2 is performed only while the burst signal S4 is input from the exposure device control unit 81 to the control circuit 52. When no burst signal S4 is input to the control circuit 52, no light emission trigger signal S2 is output whether or not the passing timing signal S1 is input to the control unit 51. Thus, no pulse laser beam L is output in this case, and thus no EUV light is generated.
(53) The EUV light pulse energy sensor 25 illustrated in
(54) The plasma generation region 23 is moved based on a command from the exposure device 80 in some cases. When the plasma generation region 23 is moved in a direction parallel to the droplet orbit Q, the delay time until the control unit 51 outputs the light emission trigger signal S2 after detection of decrease of the signal level of the passing timing signal S1 may be changed. When the plasma generation region 23 is moved in a plane orthogonal to the droplet orbit Q, the stage 10 may be actuated to move the high reflectance off-axis parabolic mirror 13 and the high reflectance planar mirror 14 through the second plate 12 in the plane orthogonal to the droplet orbit Q.
(55)
(56) The block diagram in
(57) The MO 100 is preferably, for example, a CO.sub.2 laser oscillator including a Q switch or a quantum cascade laser (QCL) configured to oscillate in the amplification wavelength band of CO.sub.2 laser gas. When having received the light emission trigger signal S2, the MO 100 outputs the pulse laser beam L. The pulse laser beam L may be a linearly polarized beam. The PAs 311, 312, . . . , 31k, . . . , and 31n may be each a discharge-pumped amplifier disposed on the optical path of the pulse laser beam L output from the MO 100 and containing CO.sub.2 laser gas. The PAs 311, 312, . . . , 31k, . . . , and 31n may each include CO.sub.2 laser gas, a pair of electrodes, and a power source for performing high frequency discharge between the electrodes. With this configuration, the CO.sub.2 laser gas may be pumped so that a predetermined excitation intensity is achieved at each of the PAs 311, 312, . . . , 31k, . . . , and 31n. When the MO 100 has a small power (several tens mW) like the above-described QCL, the PAs 311, 312, . . . , 31k, . . . , and 31n may be each a regenerative amplifier including an optical resonator, an EO pockels cell, and a polarizer.
(58) The (n+1) optical shutters 320, 321, 322, . . . , 32k, . . . , and 32n each have a function to open only in a short time in which a pulse laser beam is allowed to pass. This optical shutter function will be described later in detail. After having passed through the optical shutters 320, 321, 322, . . . , 32k, . . . , and 32n, a pulse laser beam becomes the pulse laser beam L having a high intensity through sequential amplification at the PAs 311, 312, . . . , 31k, . . . , and 31n.
(59) The optical shutters 320, 321, 322, . . . , 32k, . . . , and 32n may each include an EO pockels cell or may each include an EO pockels cell and two polarizers. An optical shutter having low resistance to the pulse laser beam L is preferably disposed at a position on the upstream side where the pulse energy of the pulse laser beam L is relatively low, for example, between the MO 100 and the first PA 311 like the zero-th optical shutter 320 illustrated in
(60)
(61) In
(62) The optical shutter may be an optical isolator having the function of allowing the pulse laser beam L to pass from left to right in
(63) As illustrated in
(64) The operation of the laser control unit 300 is controlled by the control unit 51 of the control system 50. When the burst signal S4 is not input to the control unit 51, high voltage application to the optical shutters 320, 321, 322, . . . , 32k, . . . , and 32n is not performed. In other words, only while the burst signal S4 is input to the control unit 51, the pulse laser beam L is allowed to pass through the optical shutters 320, 321, 322, . . . , 32k, . . . , and 32n upon the high voltage application. When the plurality of optical shutters 320, 321, 322, . . . , 32k, . . . , and 32n are provided in this manner, each optical shutter may be opened at a timing at which the pulse laser beam L passes through the optical shutter.
2. Comparative Example
(65) 2.1 Configuration
(66) The following describes a laser device as a comparative example with reference to
(67) The laser device illustrated in
(68) 2.2 Operation
(69) After having received the light emission trigger signal S2, the MO 100 outputs a pulse laser beam. This pulse laser beam is amplified by, for example, a PA (not illustrated) as illustrated in
(70) 2.3 Problem
(71)
(72) As illustrated in
(73) To apply high voltage to the optical shutter 32k at the timing at which the pulse laser beam L passes through the optical shutter 32k as described above, the time between the rise of the light emission trigger signal S2 and the start of the high voltage application needs to be constant. Specifically, when the time is constantly (B+C) and the high voltage has a waveform as illustrated with dashed line b in
(74) However, in the high voltage switch 304, the time between the reception of the light emission synchronization trigger signal S10 and the start of the high voltage application varies with temperature change in some cases. When this time variation, what is called a time drift occurs, the high voltage waveform illustrated in
3. Embodiment 1
(75) 3.1 Configuration of Embodiment 1
(76) The following describes a laser device according to Embodiment 1 with reference to
(77) 3.2 Operation of Embodiment 1
(78)
(79) When the control illustrated in
(80) Subsequently at step SP2, the delay circuit 153 sets the count value of the counter of the delay circuit 153 to be zero. The delay circuit 153 receives, as an external trigger signal, the light emission trigger signal S2 illustrated in
(81) At step SP5, when the count value becomes equal to (B−D.sub.i-1), the delay circuit 153 outputs the light emission synchronization trigger signal S10, and accordingly, the high voltage switch 304 starts a switching operation to apply a high voltage pulse to the optical shutter 32k. In this manner, the light emission synchronization trigger signal S10 acts as a switching signal for starting the operation of the high voltage switch 304. The optical shutter 32k allows light passing while the high voltage pulse is applied, and accordingly, the pulse laser beam L passes through the optical shutter 32k. The value B represents a target value of the delay time between the inputting of the light emission trigger signal S21 to the delay circuit 153 and the outputting of the light emission synchronization trigger signal S10 as illustrated in
(82) The high voltage monitor 151 illustrated in
(83) 3.3 Effect of Embodiment 1
(84) Through the processing described above, the delay time between the outputting of the light emission trigger signal S21 and the outputting of the light emission synchronization trigger signal S10 becomes equal to (B−D.sub.i-1) as illustrated in
(85) The timing at which pulse high voltage is applied to the optical shutter 32k may be controlled based on detection of the pulse laser beam L. However, in this case, it cannot be determined whether decrease of the output of the pulse laser beam L is due to error in the timing of the high voltage application or MO output decrease, and thus such control is inaccurate.
4. Embodiment 2
(86) 4.1 Configuration of Embodiment 2
(87) The following describes a laser device according to Embodiment 2 with reference to
(88) 4.2 Operation of Embodiment 2
(89) The operation of the configuration in
(90) When the control illustrated in
(91) Subsequently at step SP12, the laser control unit 330 sets the count value of the counter to be zero. The laser control unit 330 receives, as an external trigger signal, the light emission trigger signal S2 illustrated in
(92) Having received the first light emission trigger signal S21, the MO 100 illustrated in
(93) The high voltage monitor 151 illustrated in
(94) 4.3 Effect of Embodiment 2
(95) Through the processing described above, the delay time between the outputting of the first light emission trigger signal S21 and the outputting of the light emission synchronization trigger signal S10 becomes equal to (B−D.sub.i-1) as illustrated in
5. Embodiment 3
(96) 5.1 Configuration of Embodiment 3
(97) The following describes a laser device according to Embodiment 3 with reference to
(98) 5.2 Operation of Embodiment 3
(99) The delay circuit 153 is controlled by the laser control unit 350.
(100) The control illustrated in
(101) In Embodiment 3, as illustrated in
(102) 5.3 Effect of Embodiment 3
(103) With this configuration, Embodiment 3 achieves an effect basically same as that in Embodiment 1. Specifically, in the Embodiment 3 as well, the timing at which pulse high voltage is applied to the optical shutter 32k can be made coincide with the timing at which the pulse laser beam L passes through the optical shutter 32k as illustrated with solid line b in
(104) The above description is intended to provide not restriction but examples. Thus, the skilled person in the art would clearly understand that the embodiments of the present disclosure may be changed without departing from the scope of the claims.
(105) Terms used throughout the present specification and the claims should be understood as non-limiting terms. For example, it should be understood that the terms “includes” and “included” mean that “the present invention is not limited to a subject described as being included”. It should be understood that the term “has” means that “the present invention is not limited to a subject described as being had”. It should be understood that the indefinite article “a” in the present specification and the claims means “at least one” or “one or more”.