Retrofit lamp and a lighting system using the same
10986713 · 2021-04-20
Assignee
Inventors
- Dmytro Viktorovych Malyna (Achel, BE)
- Luna X. Zhang (Eindhoven, NL)
- Yuangiang Liu (Shanghai, CN)
- Gu Yuan Chen (Eindhoven, NL)
- Yun Fei Duan (Shanghai, CN)
- Tijmen Cornelis VAN BODEGRAVEN (EINDHOVEN, NL)
- JIE FU (SHANGHAI, CN)
- ZHI QUAN CHEN (SHANGHAI, CN)
- Shiguang Sun (Shanghai, CN)
- Raimundo De Heer Galisteo (Uden, NL)
- Marcus Cornelis Van Meel (Helmond, NL)
Cpc classification
H05B47/25
ELECTRICITY
Y02B20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05B45/3578
ELECTRICITY
H05B45/48
ELECTRICITY
International classification
H05B45/48
ELECTRICITY
Abstract
A retrofit lamp is to be used with a ballast. A shunt switch is provided in parallel with an output load and is adapted to shunt input terminals of the lamp using pulse width control so as to tune the current through the lighting element. This current control is used to enable compatibility with different ballasts and to provide dimming control. A detection circuit is used to detect an abnormal drive condition of the retrofit lamp and the pulse width control of the shunt switch can then be overridden by holding the shunt switch at a stable state for a certain duration. This prevents overload conditions and avoids DC signals in the event of component failures.
Claims
1. A retrofit lamp to be used with a ballast, comprising: a pair of input terminals adapted to connect to said ballast; an output load to be driven by said ballast and comprising at least a lighting element (LED); a shunt switch (M1) in parallel with said output load and adapted to shunt said input terminals using pulse width control so as to tune the current through the lighting element; a detection circuit adapted to detect an abnormal drive condition of the retrofit lamp; a control circuit adapted to override the pulse width control of the shunt switch and to hold the shunt switch at a stable state for a certain duration; and a diode bridge rectifier (D1, D2, D3, D4) between the input terminals and the output load, and the shunt switch (M1) is placed between the diode bridge rectifier and the output load, wherein said abnormal drive condition is a short circuit of at least one diode (D1, D2, D3, D4) in said diode bridge rectifier, and wherein said control circuit is adapted to hold the shunt switch at a low impedance state to override said pulse width control when the short circuit of at least one diode in said diode bridge rectifier is detected.
2. A retrofit lamp as claimed in claim 1, said abnormal drive condition is an overcurrent condition, and the detection circuit comprises: a current sensing element (R) adapted to sense the current through the shunt switch when said shunt switch is conductive; and a comparing circuit (U1) adapted to compare the sensed current with a threshold; wherein the control circuit is adapted to hold the shunt switch at high impedance state to override said pulse width control when the sensed current exceeds the threshold.
3. A retrofit lamp as claimed in claim 2, wherein the current sensing element comprises a current sense resistor (R) for sensing a current flowing to or from one of the input terminals, and said current sense resistor is in series between the diode bridge rectifier and an interconnection of the shunt switch (M1) and the output load, and the control circuit is adapted to turn off said shunt switch.
4. A retrofit lamp as claimed in claim 3, wherein the comparing circuit comprises a comparator (U1) for comparing the voltage across the current sense resistor with a reference value (limit), and wherein the output of the comparator is used to control the shunt switch (M1).
5. A retrofit lamp as claimed in claim 2, wherein the control circuit comprises a control gate between the output of the comparing circuit and a control terminal of the shunt switch (M1).
6. A retrofit lamp as claimed in claim 1, wherein the output load further comprises a current limiting circuit in series with the lighting element.
7. A retrofit lamp as claimed in claim 6, wherein the current limiting circuit is adapted to limit the current through the lighting element below a maximum value.
8. A retrofit lamp as claimed in claim 6, wherein the current limiting circuit comprises a current source circuit (Q1, Q2, R2, R3).
9. A retrofit lamp as claimed in claim 1, wherein said detection circuit comprises a voltage detection circuit (R3, C3, Q3) coupled at least to a first diode in said diode bridge rectifier and adapted to detect the short circuit according to a change of a voltage on said first diode, and said control circuit is adapted to turn on said shunt switch constantly in both positive and negative half cycles of an output of the ballast.
10. A retrofit lamp as claimed in claim 1, wherein the lighting element comprises an LED array, and/or the retrofit lamp comprises a tubular LED lamp or a high bay lamp.
11. A retrofit lamp to be used with a ballast, comprising: a pair of input terminals adapted to connect to said ballast; an output load to be driven by said ballast and comprising at least a lighting element (LED); a shunt switch (M1) in parallel with said output load and adapted to shunt said input terminals using pulse width control so as to tune the current through the lighting element; a detection circuit adapted to detect an abnormal drive condition of the retrofit lamp; a control circuit adapted to override the pulse width control of the shunt switch and to hold the shunt switch at a stable state for a certain duration; and A retrofit lamp as claimed in claim 1, wherein said abnormal drive condition comprises an absence of a phase of an AC voltage input to the ballast, and said control circuit is adapted to hold the shunt switch at high impedance state to override said pulse width control in synchronization with said absence of the phase of the AC voltage input into the ballast.
12. A retrofit lamp as claimed in claim 11, wherein said control circuit is further adapted to: control the shunt switch to turn on and off alternatively in at least one subsequent AC period after a recovery of the phase of the AC voltage input to the ballast so as to reduce the current amplitude provided to the output load; and the control circuit is further adapted to: switch a configuration of the output load to a high forward voltage state when holding the shunt switch at high impedance state in the abnormal drive condition of the retrofit lamp; and switch the configuration of the output load to a low forward voltage state otherwise.
13. A retrofit lamp as claimed in claim 11, wherein said control circuit comprises: a current sensing component for sensing the current from the ballast; a zero crossing detection component for detecting a zero crossing of the current from the ballast; a dip detection component for detecting said absence of the AC voltage input to the ballast; and a flip-flop component for outputting an logic to turn off said shunt switch upon a trigger of the detected zero crossing at the zero crossing detection component or the detected absence of the AC voltage input at the dip detection component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:
(2)
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(4)
(5)
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(7)
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(13)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(14) The invention provides a retrofit lamp to be used with a ballast wherein a shunt switch is provided in parallel with an output load and adapted to shunt input terminals of the lamp using pulse width control so as to tune the current through the lighting element. This current control is used to enable compatibility with different ballasts and to provide dimming control. A detection circuit is used to detect an abnormal drive condition of the retrofit lamp and the pulse width control of the shunt switch can then be overridden by holding the shunt switch at a stable state for a certain duration. This prevents risk caused by the abnormal condition such as overload conditions or DC signals in the event of component failures.
(15)
(16) In parallel with the load 18 is a shunt switch M1 controlled using pulse width modulation of a gate signal “gate”.
(17) In each half cycle of the input to the LED lamp 10, more specifically in each half cycle of the input current Iin lamp, the shunt switch M1 regulates the output current by shorting the load for a fraction of the cycle. The same shunt function is performed in opposite polarity half cycles to provide balanced control.
(18)
(19) The top plot shows the mains input Vin.
(20) The second plot shows the gate signal. When it is high, the lamp voltage Vin lamp is shorted to zero.
(21) The third plot shows the current Iin lamp. It is not in phase with the input voltage as a result of the inductance L of the ballast. It also shows an initial increase in the magnitude of the slope when the shunt switch is closed. When the gate signal of the MOSFET M1 is high, the current is shunted back to the ballast without flowing into the LEDs; when the gate signal of the MOSFET is low, the current flows into the LEDs. In the example as shown, the non-shunting duration happens at the start of each half cycle (at zero crossing of the input current) and then the shunting duration follows. It can be understood that this order may be reversed: the shunting duration may happen at the zero crossing and then the non-shunting duration follows.
(22) The fourth plot shows a zero crossing detector (ZCD) signal which detects crossing points of the lamp current Iin lamp. This is used to set the timing of the gate control signal and in this example it defines the end timing of the gate control signal. This signal may be obtained via the current sense resistor R or via voltage detection on one of the rectifier diodes.
(23) The bottom plot shows the lamp voltage Vin lamp. The ballast enables a substantially constant voltage magnitude to be delivered to the lamp as a result of the constant forward voltage of LEDs, the smoothing function of the inductor and capacitor over the timescale of the AC period.
(24)
(25) The top plot shows the lamp input current Iin lamp, the second plot shows the voltage VD3 across one diode D3 of the diode bridge, and the bottom plots shows the shunt switch gate signal. The zero crossing detector signal ZCD in this example instead sets the timing of the start of the gate control signal “gate”.
(26) There is a blanking period t.sub.B from a crossing point of the current Iin lamp, and in this blanking period t.sub.B the voltage on the diode D3 is not detected or any trigger is ignored so as to exclude misdetection of a false zero crossing. This may be needed as a result of oscillations which may arise at a certain time (e.g. 6 ms) after each zero crossing. By setting t.sub.B to be larger (e.g. 7 ms) this oscillation is blanked and the right signal is always detected.
(27) A first aspect of the invention relates to the problem that a disturbance to the mains signal Vin can disrupt the balance (over time) of the circuit operation, which can result in an overcurrent situation.
(28) The effect of an interruption to one half cycle of the mains input Vin is shown in
(29) This imbalance and saturation of the ballast will cause an uncontrolled high current in the lamp and the circuit breaker of the power supply (ballast) will trigger.
(30)
(31) The same circuit components as present in
(32) The LED lamp 10 is again connected to an electromagnetic ballast 12 which receives a mains input Vin. The ballast has a pair of output terminals which connect to the input terminals 14, 16 of the lamp 10. The full bridge rectifier again comprises four diodes D1, D2, D3, D4. Three LEDs of the load 18 are shown (LED1, LED2, LED3) as well as the parallel buffer capacitor C1 and the diode D5. The shunt switch M1 is in parallel with the output load 18.
(33) The lamp 10 further comprises a detection circuit 50 which is used to detect an abnormal drive condition of the retrofit lamp. In the example of
(34) A control circuit 52 is adapted to override the pulse width control of the shunt switch M1 and to hold the shunt switch at a stable state for a certain duration. The control circuit 52 for example comprises a control gate between the output of the detection circuit and a control terminal of the shunt switch M1.
(35) In this embodiment, this duration is linked to the time during which the overcurrent situation is detected. More specifically, the duration is as long as the overcurrent situation may last.
(36) The detection circuit 50 comprises the current sense resistor R which is also used for the normal cyclic control such as current control for dimming purpose, and it senses the current through the shunt switch M1 when the shunt switch is conductive. A comparing circuit U1 compares the sensed current with a threshold “Ilimit”. The comparing circuit U1 comprises a comparator.
(37) When the limit is exceeded, the output of the comparator U1 goes high. The control circuit 52 is an AND gate, and it receives an inverted version of the comparator output. The other input to the AND gate is the normal gate control signal “gate” which is the PWM signal. Thus, when the comparator output is high, the output of the AND gate is forced low and the shunt switch M1 is turned off.
(38) The AND gate thus holds the shunt switch off (i.e. at a high impedance state) to override the pulse width control provided by the signal “gate” when the sensed current exceeds the threshold. This arrangement prevents the ballast becoming saturated by reducing the time that the ballast is presented with a short circuit load.
(39) The gate control signal provides the normal control cycle of the shunt switch. The comparator output functions as a disable line, so that whenever the comparator output indicates a high current, the shunt switch is turned off.
(40) Since the shunt switch M1 is turned off, the input current has to flow through the LED which has a certain impedance so as to limit the over current.
(41) In a preferable embodiment, in order to protect the LED from being damaged by the overcurrent, as well as providing a more reliable current limiting function, the output load 18 further comprises a current limiting circuit 54 in series with the lighting element arrangement (LED1, LED2, LED3). As shown, the current limiting circuit 54 may be in the middle of the LED string, but it may equally be at either end.
(42) This current limiting circuit 54 is used to protect the lighting element. When the shunt switch M1 is forced to switch off because of a detected high current, the current will flow to the output load (i.e. the buffer capacitor and the LED arrangement). It is therefore desirable to limit the current that can flow to the lighting element to prevent damage.
(43) Without the current limiting circuit, there could be situations in which the LED current could keep increasing. The current limiting circuit causes the output capacitor to store more energy and thus helps to discharge the ballast. Note that the current limiting circuit may not be needed if the output current will still remain within the specifications of the LED arrangement.
(44) The current limiting circuit 54 for example comprises a linear current source comprising a pair of back to back bipolar NPN transistors Q1 and Q2. The current is set by resistor R2, e.g. 0.7/R2 where the gate voltage of Q2 is 0.7V. When the current exceeds the desired limit, the voltage across R2 turns on the transistor Q2 which then lowers the base voltage of the transistor Q1 and makes the transistor Q1 operate in linear mode, thus the impedance of the load as a whole increases and reduces the current of the LED arrangement. Q1 is in a saturation mode of operation during normal operation and has very low power dissipation. More specifically, when the current on R2 is within the limit, the transistor Q2 is not conductive, and the base voltage of the transistor Q1 is still high and the transistor Q1 is in saturation mode.
(45) Transistor Q2 is a small signal transistor which is used to control the current through Q1. The current through Q2 is very low, so the LED current (of all LEDs) is essentially the same as the current through Q1.
(46) The overall circuit limits both the input and output current to the LED arrangement.
(47) There are many different current source circuits which may be used to provide a current limiting function, and this is only one simple example.
(48) A second aspect of the invention relates to the problem of a short across a diode of the rectifier.
(49) Referring back to
(50) It will have the same frequency as the mains. However, if both rising and falling edges are detected with every edge being treated as an event, the event signal will have double the frequency of the mains. The asymmetry of this signal can be used as a detection mechanism. The fault condition is thus easy to be diagnose using a controller. There are also other known solutions to detect a short circuiting of a diode in the rectifier.
(51) When the controller detects an abnormal mains signal, it again provides a control signal to M1 to turn it on. Again, by shorting using M1 the ballast will have a symmetric voltage and current. The shunt switch M1 is turned on at least in a complementary manner with respect to the duration in which the shorted diode shorts the rectifier bridge. More specifically, if for example D4 short circuits, in a negative half cycle wherein the terminal 16 is positive, D4 directly conducts the input current back to the terminal 14 via the diode D2 and here the MOSFET M1 may be either closed or open. In the positive half cycle wherein the terminal 14 is positive, the shunt switch M1 conducts, and the input current flows via diode D1, MOSFET M1 and diode D4 back to the terminal 16. In a further embodiment, the MOSFET M1 is always closed in both positive and negative half cycles.
(52) In this embodiment, the certain duration, for which the state of the shunt switch is held as low impedance, may be forever since the short circuited diode is not likely to be recovered.
(53) The circuit may be used to monitor the voltage across two diodes in different branches of the rectifier, for example diodes D3 and D4. If any diode in the diode bridge is shorted, either D3 or D4 voltage will be a constant DC voltage.
(54)
(55) For each monitored voltage, there is a DC blocking capacitor C3, C4 in series with a sense resistor R3, R4. The sense resistor delivers a gate voltage to a transistor Q3, Q4.
(56) When the voltage across diode D3 or D4 is constant the resistor R3, R4 no longer receives a charging current from the DC blocking capacitor C3, C4, so the transistor Q3, Q4 will stay off.
(57) The capacitor C3, C4, resistor R3, R4 and transistor Q3, Q4 together function as a detection circuit, which detects a short circuit according to a frequency and/or shape change of a voltage on the respective monitored diode. There is also a change in the symmetry of the voltages across the diodes other than the one which has become short circuit.
(58) A current source 13, 14 delivers charge to a capacitor C30, C40. When the voltage across the capacitor C30, C40 goes higher than a reference Vref, an output of a comparator U3, U4 goes high. When either of these comparator outputs goes high (as determined by OR gate A2), the shunt switch is turned on by override signal “OVR”. In normal operation, C30 and C40 are reset to 0V at each mains cycle, based on cyclic charging and discharging caused by transistors Q3 and Q4 cyclically turning on and off. A rectifier diode D7, D8 in each circuit ensures that there is only control of the transistor Q3, Q4 during positive half cycles, giving a cyclic charging operation. By carefully setting the value of Vref, the comparator will never trigger during normal operation.
(59) In this case, the control circuit is adapted to hold the shunt switch M1 at a low impedance state (on) to override the pulse width control when a short circuit of at least one diode in said diode bridge rectifier is detected. The shunt switch is turned constantly in both positive and negative half cycles while the diode short circuit fault remains present.
(60) The circuit of
(61) Alternatively, the two approaches may be used in combination. In this case, the circuit of
(62)
(63) It can be seen from the examples above that in different situations the shunt switch may need to be held on (low impedance short circuit) or off (high impedance open circuit) depending on the type of abnormal drive condition detected.
(64) The current detecting circuit and voltage monitoring circuit are only examples and many alternative circuits may be used. Similarly, the current source circuit may be of any type, or other current limiting circuits may be used.
(65) Two examples of “abnormal drive condition” have been discussed above. But those skilled in the art may understand that, by overriding the PWM switching of the shunt switch and holding its state, other abnormal drive conditions can be handled. In an example, an open circuit of one diode can also be mitigated. For example, if D2 in
(66) In a further embodiment, still another abnormal drive condition is coped with. This abnormal drive condition is the root cause of the abovementioned overcurrent in the first embodiment. It is the absence of mains half-cycle(s) of the AC input voltage into the ballast, also called as a mains dip. During the absence of the mains half-cycle(s) of the AC input voltage, a flux density in the inductor of the ballast during this dip will stay somewhere between a positive max and a negative max. When mains recovers and re-applies, the inductor will quickly saturate when positive max is reached. Saturation of the inductor will be observed as a current spike of high amplitude. This high current spike will trip a mains circuit breaker (MCB) which is a part of electrical installation, and power will be off. Such a turn-off of the light is simply unacceptable. The similar phenomena occurs at startup when the lamp is turned on. Another negative effect of the ballast saturation and the following (high) inrush current is that when the shunt switch is getting open, the inrush current will flow to the buffer el-cap and charge it first together with increasing LED current. Too high LED current will result in failure of LEDs and the lamp.
(67) With reference to
(68) In a further embodiment, because of the ballast recovery after the dip the peak current of the LEDs is observed in the following mains cycle(s). Exceeding specification of the peak pulsed current of the LEDs will result in early failure of the lamp. Therefore, the shunt switch M1 is also turned on during the period T (in which the shunt switch M1 is designed to be turned off), as soon as the peak LED current is reached. The switch M1 is turned off when LED current decays from the peak, by for example 10% to 20%. It may take several switching actions before LED current finally reduces back to the safe value. This is shown in the dashed block in
(69) With reference to the
(70) Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.