Rotor blade arrangement
10989227 · 2021-04-27
Assignee
Inventors
Cpc classification
F05D2260/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/666
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/961
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The blades for a rotor of a gas turbine engine are all manufactured to the same design. However, manufacturing tolerances mean that in practice each individual blade is different to the others. It is proposed to arrange the blades around the circumference of the rotor in a manner that limits excessive stress being induced in the blades due to differences in the vibration response between a given blade and its two neighbouring blades.
Claims
1. A rotor for a gas turbine engine comprising a rotor hub and a plurality of rotor blades, each rotor blade being attached to the rotor hub at a rotor blade root, wherein: the plurality of rotor blades are arranged circumferentially around the rotor hub such that each rotor blade has two neighbouring rotor blades; the rotor blades have a critical mode shape that is excited at a frequency that corresponds to an excitation frequency in use, the natural frequency of a rotor blade for the critical mode shape being the critical natural frequency; the plurality of rotor blades define a median critical natural frequency; each rotor blade has a critical natural frequency that is either greater than, less than, or equal to the median critical natural frequency of all of the rotor blades; for a majority of rotor blades in a first set of rotor blades that have a critical natural frequency greater than the median, at least one of the neighbouring rotor blades also has a critical natural frequency greater than the median; for a majority of rotor blades in a second set of rotor blades that have a critical natural frequency less than the median, at least one of the neighbouring rotor blades also has a critical natural frequency less than the median; each rotor blade has a position in a list of the plurality of rotor blades ordered by ascending critical natural frequency; and a majority of the plurality of rotor blades have a position in the list of the plurality of rotor blades ordered by critical natural frequency that is within three places of the position in that the list of at least one of the neighbouring rotor blades of each of the majority of the plurality of rotor blades.
2. The rotor according to claim 1, wherein for all rotor blades of the plurality of rotor blades that do not define or exhibit the median critical natural frequency: rotor blades of the first set have at least one neighbouring rotor blade that also has a critical natural frequency greater than the median; and rotor blades of the second set have at least one neighbouring rotor blade that also has a critical natural frequency less than the median.
3. The rotor according to claim 1, wherein: the plurality of rotor blades form a third rotor blade set comprising a total number of n rotor blades, the standard deviation of the critical natural frequency of the rotor blades in the third rotor blade set being given by σ.sub.freq; and for the majority of the plurality of rotor blades, the difference between the critical natural frequency of the rotor blade and the critical natural frequency of at least one of its neighbouring rotor blades is less than the standard deviation of the critical natural frequency of the rotor blades in the third rotor blade set, σ.sub.freq.
4. The rotor according to claim 3, wherein the difference between the critical natural frequency of any given rotor blade in the third rotor blade set and the critical natural frequency of at least one of its neighbouring rotor blades is less than the standard deviation of the critical natural frequency of the rotor blades in the third rotor blade set, σ.sub.freq.
5. The rotor according to claim 1, wherein at least two adjacent blades from the plurality of rotor blades have a mean critical natural frequency that is closer to the critical natural frequency of the rotor blade with the highest critical natural frequency than to the median critical natural frequency.
6. The rotor according to claim 1, wherein at least two adjacent rotor blades have a mean critical natural frequency that is closer to the critical natural frequency of the rotor blade with the lowest critical natural frequency than to the median critical natural frequency.
7. The rotor according to claim 1, comprising: a subset R of p circumferentially adjacent rotor blades that all have a critical natural frequency that is greater than the median critical natural frequency, where p is given by:
p=max{g∈Z|g≤(n−1)/x} where: Z is the set of integers; n is the total number of rotor blades in the rotor; and x is an even number less than (n−1)/2.
8. The rotor according to claim 7, wherein x=2 or x=4.
9. The rotor according to claim 7, comprising at least two such subsets R of circumferentially adjacent rotor blades that all have a critical natural frequency that is greater than the median critical natural frequency, each subset R being circumferentially separated from another subset R by at least one rotor blade having a critical natural frequency that is less than the median critical natural frequency, wherein: the number of subsets R is equal to x/2.
10. The rotor according to claim 7, wherein within the subset R of circumferentially adjacent rotor blades, the critical natural frequency of each rotor blade is less than the critical natural frequency of the neighbouring rotor blade that is circumferentially closer to the rotor blade within the subset R that has the maximum critical natural frequency.
11. The rotor according to claim 10, wherein the rotor blade within the subset R that has the maximum critical natural frequency is positioned circumferentially centrally, such that the difference between the number of rotor blades in the subset R that are on the anticlockwise side of the rotor blade with the maximum critical natural frequency and the number of rotor blades in the subset R that are on the clockwise side of the rotor blade with the maximum critical natural frequency is either 0 or 1.
12. The rotor according to claim 1, comprising: a subset S of q circumferentially neighbouring rotor blades that all have a critical natural frequency that is less than the median critical natural frequency, where q is given by:
q=max{j∈Z|j≤(n−1)/y} where: Z is the set of integers; n is the total number of rotor blades in the rotor; and y is an even number less than (n−1)/2.
13. The rotor according to claim 12, wherein y=2 or y=4.
14. The rotor according to claim 12, comprising at least two such subsets S of circumferentially adjacent blades that all have a critical natural frequency that is less than the median critical natural frequency, each subset S being circumferentially separated from another subset S by at least one rotor blade having a critical natural frequency that is greater than the median critical natural frequency, wherein: the number of subsets S is equal to y/2.
15. The rotor according to claim 12, wherein within the subset S of circumferentially adjacent rotor blades, the critical natural frequency of each rotor blade is greater than the critical natural frequency of the neighbouring rotor blade that is circumferentially closer to the rotor blade within the subset S that has the minimum critical natural frequency.
16. The rotor according to claim 1, comprising a total of n rotor blades, wherein: if the rotor blades are arranged in critical natural frequency order from 1 to n, with blade 1 having the highest critical natural frequency and blade n having the lowest critical natural frequency, then rotor blade 1 and any one of rotor blades 2, 3 and 4 are neighbouring rotor blades, and wherein, optionally: rotor blade 2 and any one of rotor blades 3, 4 and 5 are neighbouring rotor blades that are different to and substantially circumferentially opposite to the rotor blade 1 and any one of 2, 3 and 4.
17. A rotor according to claim 1, wherein the excitation frequency is either the engine speed or a multiple of the engine speed of an engine in which the rotor is to be used.
18. A gas turbine engine comprising a rotor according to claim 1.
19. A method of assembling a rotor for a gas turbine engine, the rotor comprising a rotor hub and a plurality of rotor blades, each rotor blade having a critical natural frequency defined as the natural frequency of the rotor blade for a critical mode shape that is excited at a frequency that corresponds to an excitation frequency in use, wherein each rotor blade has a critical natural frequency that is either greater than, less than, or equal to the median rotor blade critical natural frequency of all of the plurality of rotor blades, the method comprising: attaching each rotor blade of the plurality of rotor blades to the rotor hub using a rotor blade root so as to arrange the rotor blades circumferentially around the rotor hub such that each rotor blade has two neighbouring rotor blades, wherein: the plurality of rotor blades define a median critical natural frequency; each rotor blade has a critical natural frequency that is either greater than, less than, or equal to the median critical natural frequency of all of the rotor blades; the method further comprises arranging the rotor blades such that: for the majority of rotor blades in a first set of rotor blades that have a critical natural frequency greater than the median critical natural frequency, at least one of the neighbouring rotor blades also has a critical natural frequency greater than the median; for the majority of rotor blades in a first set of rotor blades that have a critical natural frequency less than the median, at least one of the neighbouring rotor blades also has a critical natural frequency less than the median; each rotor blade has a position in a list of the plurality of rotor blades ordered by ascending critical natural frequency; and a majority of the plurality of rotor blades have a position in the list of the plurality of rotor blades ordered by critical natural frequency that is within three places of the position in the list of at least one of the neighbouring rotor blades of each of the majority of the plurality of rotor blades.
Description
DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
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DETAILED DESCRIPTION
(11) Aspects and embodiments of the present disclosure will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
(12)
(13) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(14) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(15) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(16) The epicyclic gearbox 30 is shown by way of example in greater detail in
(17) The epicyclic gearbox 30 illustrated by way of example in
(18) It will be appreciated that the arrangement shown in
(19) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(20) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(21) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(22) Whilst the described example relates to a turbofan engine, the disclosure may apply, for example, to any type of gas turbine engine, such as an open rotor (in which the fan stage is not surrounded by a nacelle) or turboprop engine, for example. In some arrangements, the gas turbine engine 10 may not comprise a gearbox 30.
(23) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
(24)
(25) The rotor 100 comprises a rotor hub 110 and rotor blades 120. The rotor 100 shown by way of example in
(26) The rotor blades 120 are evenly spaced around the circumference of the hub. Accordingly, the angle between each and every pair of neighbouring blades 120 is the same as the angle between each and every other pair of neighbouring blades 120. The blades 120 may be provided to the hub 110 in any suitable manner. In the
(27) The circumferential positions at which each of the blades 120 is provided to the hub 110 (which correspond to the positions of the slots 115 in the
(28) Accordingly, a given set of n blades 120, has a median critical natural frequency. Where the number n of blades 120 is odd, the median critical natural frequency is the critical natural frequency of the blade that has an equal number of blades with higher and lower critical natural frequencies in the set. Where the number n of blades 120 is odd, the median critical natural frequency is the mean critical natural frequency of the blade that has n/2 blades with a higher critical natural frequency and the blade that has (n−1)/2 blades with a higher critical natural frequency in the blade set. By way of example, the
(29) Once the median critical natural frequency has been calculated, the critical natural frequency of every blade 120 in the blade set can be normalized by the median critical natural frequency.
(30)
(31) It will be appreciated that the specific (and normalised) critical natural frequencies of the blades 120 in the blade set used for the examples of
(32) A set of n blades may be arranged in order of descending critical natural frequency, such that blade 1 is the blade with the highest critical natural frequency and blade n is the blade with the lowest critical natural frequency. Accordingly, the blades may be numbered 1 to n (i.e. 1, 2, 3 (n−2), (n−1), n), where the lower the critical natural frequency the blade, the higher the number.
(33) In each of
(34) In the
(35)
(36) The critical natural frequency of the rotor blades in the set of rotor blades 120 has a standard deviation σ.sub.freq calculated in the conventional manner. Purely by way of example, the standard deviation of the normalized critical natural frequency of the rotor blades 120 in the rotor blade set (of 36 rotor blades) is 0.028 (i.e. 2.8%). The arrangements of
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p=max{g∈Z|g≤(n−1)/x}
(38) where:
(39) Z is the set of integers;
(40) n is the total number of rotor blades in the rotor; and
(41) x is an even number less than (n−1)/2.
(42) The arrangements of
(43) The arrangement of
(44) The arrangement of
(45)
q=max{j∈Z|j≤(n−1)/y}
(46) where:
(47) Z is the set of integers;
(48) n is the total number of rotor blades in the rotor; and
(49) y is an even number less than (n−1)/2.
(50) The arrangements of
(51) The arrangement of
(52) The arrangement of
(53) Purely for completeness, and by way of non-limitative example, the table below shows the order of the rotor blades 120 provided around the circumference of the rotor 100 for each of the arrangements shown in
(54) TABLE-US-00001 Circumferential Blade Number Position FIG. 6 FIG. 7 FIG. 8 FIG. 9 A 1 1 20 20 B 3 3 22 24 C 36 18 24 28 D 34 20 26 32 E 5 5 28 36 F 7 7 30 34 G 32 22 32 30 H 30 24 34 26 I 9 9 36 22 J 11 11 35 18 K 28 26 33 14 L 26 28 31 10 M 13 13 29 6 N 15 15 27 2 O 24 30 25 4 P 22 32 23 8 Q 17 17 21 12 R 19 19 19 16 S 2 34 17 19 T 4 36 15 23 U 35 2 13 27 V 33 4 11 31 W 6 21 9 35 X 8 23 7 33 Y 31 6 5 29 Z 29 8 3 25 AA 10 25 1 21 AB 12 27 2 17 AC 27 10 4 13 AD 25 12 6 9 AE 14 29 8 5 AF 16 31 10 1 AG 23 14 12 3 AH 21 16 14 7 AI 18 33 16 11 AJ 20 35 18 15
(55) Once again, it will be appreciated that a number of blade arrangements other than those shown by way of example in
(56) Once the blades have been arranged in the desired pattern (for example the pattern of any one of
(57) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.