Heat source unit for refrigeration apparatus
11009241 · 2021-05-18
Assignee
Inventors
Cpc classification
F24F1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2013/227
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A chiller unit, which is a heat source unit, includes devices, such as a compressor and an electric component box in a machine chamber in a lower portion thereof, and a heat exchanger in an air passage in an upper portion thereof. A drain pan is disposed under the heat exchanger, and a drain gutter is disposed under the outflow port of the drain pan. The drain gutter includes a main drain port at its end portion where the depth of the drain gutter is deepest, and a secondary drain port at its end portion where the depth of the drain gutter is shallowest. The drain gutter has a guide portion, the end of which protrudes to the outside of the casing.
Claims
1. A heat source unit for a refrigeration apparatus, the heat source unit comprising: a compressor; a heat exchanger which allows a refrigerant to exchange heat with air; a fan; an electric component box for housing an electric component; and a casing for housing the compressor, the heat exchanger, the fan, and the electric component box, wherein a lower portion of the casing is a closed space separated from an outside, and constitutes a machine chamber in which the compressor and the electric component box are housed, an upper portion of the casing is provided with the heat exchanger and the fan, and constitutes an air passage through which air flows, the heat source unit includes a drain pan disposed under the heat exchanger and receives condensed water generated in the heat exchanger, and a drain gutter which is disposed under an outflow port that is open in a bottom plate of the drain pan, and which receives water that has passed through the outflow port, the drain gutter has a depth which gradually increases from one end to the other end of the drain gutter, a main drain port is formed at an end portion of the drain gutter where the depth of the entire drain gutter is deepest, and the main drain port is intended to drain water in the drain gutter to an outside of the machine chamber, a secondary drain port is formed at an end portion of the drain gutter where the depth of the entire drain gutter is shallowest, the secondary drain port being intended to drain water in the drain gutter to the outside of the machine chamber, the main drain port and the secondary drain port are formed in side plates of the drain gutter, and a lowermost portion of the secondary drain port is lower in position than an uppermost portion of the main drain port.
2. A heat source unit for a refrigeration apparatus, the heat source unit comprising: a compressor; a heat exchanger which allows a refrigerant to exchange heat with air; a fan; an electric component box for housing an electric component; and a casing for housing the compressor, the heat exchanger, the fan, and the electric component box, wherein a lower portion of the casing is a closed space separated from an outside, and constitutes a machine chamber in which the compressor and the electric component box are housed, an upper portion of the casing is provided with the heat exchanger and the fan, and constitutes an air passage through which air flows, the heat source unit includes a drain pan disposed under the heat exchanger and receives condensed water generated in the heat exchanger, and a drain gutter which is disposed under an outflow port that is open in a bottom plate of the drain pan, and which receives water that has passed through the outflow port, the drain gutter has a depth which gradually increases from one end to the other end of the drain gutter, a main drain port is formed at an end portion of the drain gutter where the depth of the entire drain gutter is deepest, and the main drain port is intended to drain water in the drain gutter to an outside of the machine chamber, a secondary drain port is formed at an end portion of the drain gutter where the depth of the entire drain gutter is shallowest, the secondary drain port being intended to drain water in the drain gutter to the outside of the machine chamber the secondary drain port is formed in a side plate of the drain gutter, and the drain gutter includes a guide portion which protrudes outward from the side plate of the drain gutter and which extends from a periphery of the secondary drain port to the outside of the casing.
3. The heat source unit of claim 2, wherein the guide portion constitutes a groove-like drain passage, an upper side of which is open.
4. The heat source unit of claim 2, wherein the casing is provided with a cover member which covers upper, front, and lateral sides of a protruding portion of the guide portion which protrudes to the outside of the casing.
5. A heat source unit for a refrigeration apparatus, the heat source unit comprising: a compressor; a heat exchanger which allows a refrigerant to exchange heat with air; a fan; an electric component box for housing an electric component; and a casing for housing the compressor, the heat exchanger, the fan, and the electric component box, wherein a lower portion of the casing is a closed space separated from an outside, and constitutes a machine chamber in which the compressor and the electric component box are housed, an upper portion of the casing is provided with the heat exchanger and the fan, and constitutes an air passage which air flows, the heat source unit includes a drain pan disposed under the heat exchanger and receives condensed water generated in the heat exchanger, and a drain gutter which is disposed under an outflow port that is open in a bottom plate of the drain pan, and which receives water that has passed through the outflow port, the drain gutter has a depth which gradually increases from one end to the other end of the drain gutter, a main drain port is formed at an end portion of the drain gutter where the depth of the entire drain gutter is deepest, and the main drain port is intended to drain water in the drain gutter to an outside of the machine chamber, a secondary drain port is formed at an end portion of the drain gutter where the depth of the entire drain gutter is shallowest, the secondary drain port being intended to drain water in the drain gutter to the outside of the machine chamber a lower portion of the casing is provided with a maintenance opening capable of being opened and closed so as to take the compressor out of the machine chamber, and the drain gutter is disposed along a side surface of the casing which is opposite to a side surface of the casing where the maintenance opening is formed.
6. The heat source unit of claim 3, wherein a lower portion of the casing is provided with a maintenance opening capable of being opened and closed so as to take the compressor out of the machine chamber, and the drain gutter is disposed along a side surface of the casing which is opposite to a side surface of the casing where the maintenance opening is formed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) Embodiments of the present invention will be described in detail with reference to the drawings. Note that the following embodiments and variations are merely beneficial examples in nature, and are not intended to limit the scope, applications, or use of the invention.
(13) The chiller unit (1) of this embodiment constitutes a heat source unit of an air conditioner which is a refrigeration apparatus. The chiller unit (1) has a refrigerant circuit in which a refrigerant is circulated to perform a refrigeration cycle, and is configured to cool or heat heat medium water by the refrigerant. The heat medium water cooled or heated in the chiller unit (1) is supplied to a fan coil unit (not shown) and is used to cool or heat the indoor space.
(14) Now, a detailed structure of the chiller unit (1) will be described. Note that the terms in the following description which indicate directions, such as “front,” “rear,” “right,” “left,” “upper,” “top,” “lower,” and “bottom” refer to the directions shown in
(15) As shown in
Casing
(16) As shown in
(17) The lower casing (40) is formed in a rectangular parallelepiped shape that is long in the front-rear direction. The lower casing (40) is provided with one support frame (41) and a plurality of side panels. The support frame (41) is a frame in a rectangular parallelepiped shape, and is long in the front-rear direction. The side panels are provided on the front, rear, right, and left side surfaces of the support frame (41) so as to cover each side surface of the support frame (41). The internal space of the lower casing (40) constitutes mechanical chambers (31A, 31B, 31C, and 31D) of the subunits (5A, 5B, 5C, and 5D).
(18) In the lower casing (40), four side panels (43a) corresponding to the respective subunits (5A to 5D) are detachably attached to the right side surface of the support frame (41). The right side surface of the support frame (41) serves as a maintenance opening (42) covered with the side panels (43a) which is detachable from, and attachable to, the support frame (41). In other words, the four maintenance openings (42) corresponding to the respective subunits (5A to 5D) are formed on the right side surface of the lower casing (40).
(19) The upper casing (50) is in a box-like shape that is long in the front-rear direction. As shown in
(20) The upper casing (50) includes a fan housing (51), support columns (53), shielding plates (54, 55, and 56), and drain pans (60). The fan housing (51) is in a flat rectangular parallelepiped shape, and is disposed on the top of the upper casing (50). As shown in
Arrangement of Devices in Machine Chamber
(21) A single compressor (11), a single receiver (12), and a single system electric component box (15) are disposed in each of the machine chambers (31A to 31D) of the subunits (5A to 5D). The system electric component boxes of the respective subunits (5A to 5D) accommodate electric components, such as an inverter board for driving the compressors (11) of the respective subunits (5A to 5D).
(22) A first water heat exchanger (14a) is disposed in the machine chamber (31B) of the second subunit (5B). A second water heat exchanger (14b) is disposed in the machine chamber (31C) of the third subunit (5C). The first water heat exchanger (14a) is shared by the first subunit (5A) and the second subunit (5B). The second water heat exchanger (14b) is shared by the third subunit (5C) and the fourth subunit (5D).
(23) An operating electric component box (16) is disposed in the machine chamber (31A) of the first subunit (5A). The operating electric component box (16) houses an electric component, such as a control board having a CPU for controlling the operation of the compressor (11) or the like. The operating electric component box (16) is shared by the four subunits (5A to 5D). A water pump (13) is disposed in the machine chamber (31D) of the fourth subunit (5D). The water pump (13) is used to circulate the heat source water between the chiller unit (1) and the fan coil unit, and is shared by the four subunits (5A to 5D).
Shape of Heat Exchanger, Arrangement of Devices in Air Passage, and Shielding Plate
(24) A single first air heat exchanger (21), a single second air heat exchanger (22), and a single fan (25) are disposed in each of the air passages (32A to 32D) of the respective subunits (5A to 5D).
(25) Each of the first air heat exchanger (21) and the second air heat exchanger (22) is a so-called cross-fin type fin-and-tube heat exchanger, and exchanges heat between a refrigerant and air. As shown in
(26) Five shielding plates (54, 55, and 56) are provided in the upper casing (50). As shown in
(27) As shown in
(28) As shown in
Drain Gutter
(29) A drain gutter (70) is provided in the casing (30) of the chiller unit (1). The drain gutter (70) is a member which receives water flowing out of the outflow ports (62) of the drain pan (60) of each subunit (5A to 5D), and discharges the water to the outside of the casing (30).
(30) As shown in
(31) As shown in
(32) As shown in
(33) As shown in
(34) The drain gutter (70) is disposed under the drain pans (60) of the respective subunits (5A to 5D) (see
(35) As shown in
(36) The protruding portion of the guide portion (84) of the drain gutter (70), which protrudes to the outside through the side panel (43b) of the casing (30), is covered with a cover member (44) attached to the casing (30). The cover member (44) is a box-like member, the lower and rear surfaces of which are open. That is, the cover member (44) covers the upper, front, and left sides of the protruding portion of the guide portion (84). which protrudes to the outside through the side panel (43b) of the casing (30).
Water Draining From Drain Pan
(37) When the first air heat exchanger (21) and the second air heat exchanger (22) function as evaporators, moisture in the air is condensed in these heat exchangers (21 and 22), and the condensed water thus generated flows down to the drain pan (60). The chiller unit (1) of the present embodiment has the blowout openings (52) formed in the upper surface of the casing (30). In rainfall, rainwater enters the air passage (32A to 32D) from the blowout opening (52) and falls into the drain pan (60). The water (such as condensed water, rainwater, etc.) which has flowed into the drain pan (60) flows along the inclined bottom plate (61) of the drain pan (60), and flows down to the drain gutter (70) through the outflow ports (62).
(38) The water flows into the drain gutter (70) from the drain pans (60) of the respective subunits (5A to 5D). The water gathered into the drain gutter (70) from the drain pans (60) of the respective subunits (5A to 5D) flows along the inclined bottom plate (71) of the drain gutter (70) toward the rear end of the drain gutter (70). The water in the drain glitter (70) flows into the hose connection part (82) through the main drain port (81), and is drained to the outside of the casing (30) through the drain hose connected to the hose connection part (82).
(39) A relatively large foreign substance, such as fallen leaves, may enter the air passages (32A to 32D) of the chiller unit (1). When such a relatively large foreign substance flows into the drain gutter (70) from the drain pan (60) together with water, the main drain port (81), the drain hose connected to the main drain port (81), or other portions of the drain gutter (70) may be clogged. If water cannot be drained from the main drain port (81), the water is accumulated in the drain gutter (70). In addition, when a large amount of rainwater is fallen into the air passages (32A to 32D) of the heat source unit in a short period of time due to localized heavy rain or the like, the flow rate of water flowing into the drain gutter (70) may exceed the flow rate of water flowing out of the main drain port (81) even without the clogging of the main drain port (81) and the drain hose. Water is accumulated in the drain gutter (70) in this case, as well.
(40) As the amount of water accumulated in the drain gutter (70) increases, the water surface level in the drain gutter (70) gradually increases. The water surface level in the drain gutter (70) reaches the lowermost portion (specifically, the bottom surface of the guide portion (84)) of the secondary drain port (83) before reaching the upper edge of the left-side panel (73) of the drain gutter (70). The water in the drain gutter (70) therefore passes through the secondary drain port (83), and is guided to the outside of the casing (30) by the guide portion (84).
(41) In this manner, according to the present embodiment, even in a situation in which a sufficient flow rate of water cannot be drained from the main drain port (81), the water in the drain gutter (70) can be drained to the outside of the machine chambers (31A to 31D) from the secondary drain port (83), which prevents the water from overflowing from the drain gutter (70). Since the water does not overflow from the drain gutter (70), the water does not enter the machine chambers (31A to 31D), and hence does not fall down to the compressors (11) nor to the electric component boxes (15 and 16).
(42) The water in the drain gutter (70) flows out not only from the secondary drain port (83), but also from the auxiliary drain port (86) in the situation in which a sufficient flow rate of water cannot be drained from the main drain port (81). The water that has flowed out of the auxiliary drain port (86) flows down to the machine chamber (31D) of the fourth subunit (5D). In the machine chamber (31D) of the fourth subunit (5D), the water pump (13) is provided under the auxiliary drain port (86) of the drain gutter (70) (i.e., at a position closer to the rear side of the machine chamber (31D)) (see
Advantages of Embodiment
(43) The present embodiment provides the drain gutter (70) which receives water flowing out from the outflow ports (62) of the drain pans (60), and the drain gutter (70) is provided with the main drain port (81) at its end portion where the depth of the drain gutter (70) is deepest, and the secondary drain port (83) at its end portion where the depth of the drain gutter (70) is shallowest. In this configuration, even in a situation in which a sufficient amount of water cannot flow out from the main drain port (81), the water in the drain gutter (70) can be drained to the outside of the machine chambers (31A to 31D) from the secondary drain port (83), which prevents the water from overflowing from the drain gutter (70). The present embodiment therefore prevents failure of the compressor (11) and the electric components housed in the electric component boxes (15 and 16) caused by the water overflowing from the drain gutter (70), which can improve the reliability of the chiller unit (1).
(44) The drain gutter (70) of the present embodiment is configured such that the lowermost portion of the secondary drain port (83) is lower in position than the uppermost portion of the main drain port (81). Thus, water is drained from the secondary drain port (83) before the water surface in the drain gutter (70) reaches the uppermost portion of the main drain port (81). Thus, the present embodiment reliably prevents the overflow of water from the drain gutter (70).
(45) Further, the drain gutter (70) of the present embodiment includes the drain passage (85) comprised of the guide portion (84), and the upper side of the drain passage (85) is open. Thus, even if a relatively large foreign substance enters the drain passage (85) from the drain gutter (70), the foreign substance is not caught by the guide portion (84), and is drained to the outside of the casing (30) together with water. This configuration of the present embodiment contributes to reliably draining water in the drain gutter (70) from the secondary drain port (83) to the outside of the casing (30) even if a foreign substance enters the drain passage (85). The overflow of water from the drain gutter (70) is therefore reliably avoided, which further improves the reliability of the chiller unit (1).
(46) In the present embodiment, the cover member (44) provided for the casing (30) covers the upper, front, and lateral sides of the protruding portion of the guide portion (84) which protrudes to the outside of the casing (30). This configuration allows the water, which has flowed out from the secondary drain port (83), to be drained reliably to the outside of the casing (30) through the guide portion (84), and prevents rainwater and wind from entering the inside of the drain gutter (70) from the secondary drain port (83).
(47) The drain gutter (70) of the present embodiment is disposed along the side surface (i.e., the left side surface) of the casing (30) which is opposite to the side surface of the casing (30) where the maintenance opening (42) is formed. Thus, the drain gutter (70) can be installed under the drain pans (60) without a decrease in workability in maintenance work for the devices (such as the compressor (11) and the electric component boxes (15 and 16)) arranged in the machine chambers (31A to 31D) and in the work of removing the devices through the maintenance opening (42).
Reference Art
(48)
INDUSTRIAL APPLICABILITY
(49) As can be seen from the foregoing description, the present invention is useful for a heat source unit for a refrigeration apparatus.
DESCRIPTION OF REFERENCE CHARACTERS
(50) 1 Chiller Unit (Heat Source Unit)
(51) 11 Compressor
(52) 15 System Electrical Component Box (Electric Component Box)
(53) 21 First Air Heat Exchanger
(54) 22 Second Air Heat Exchanger
(55) 25 Fan
(56) 30 Casing
(57) 31A, 31B, 31C, 31D Machine Chamber
(58) 32A, 32B, 32C, 32D Air Passage
(59) 42 Maintenance Opening
(60) 44 Cover Member
(61) 60 Drain Pan
(62) 61 Bottom Plate
(63) 62 Outflow Port
(64) 70 Drain Gutter
(65) 81 Main Drain Port
(66) 83 Secondary Drain Port
(67) 84 Guide Portion
(68) 85 Drain Passage