Valve device
10989313 ยท 2021-04-27
Assignee
Inventors
Cpc classification
Y10T137/7668
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K37/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/0492
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/0407
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve device has an outer valve casing externally fitted to an existing fluid pipe, an inner valve casing housed in the outer valve casing and an inner packing for sealing a gap between them. The inner packing includes an annular portion mounted along a periphery of an upper side surface of the inner valve casing and a plurality of U-shaped portions extending downward from the annular portion and to be mounted over an entire length from a side surface to a bottom surface of the inner valve casing. An enclosed space sandwiched between an inner surface of the outer valve casing and an outer surface of the inner valve casing is formed between the U-shaped portions that are adjacent to each other. The inner packing is provided with a connecting portion for connecting the plurality of U-shaped portions to one another.
Claims
1. A valve device comprising: an outer valve casing externally fitted to an existing fluid pipe; an inner valve casing housed in the outer valve casing and having a valve body capable of shutting off or switching a flow path of a fluid flowing in the existing fluid pipe; and an inner packing arranged to seal a gap between the outer valve casing and the inner valve casing, wherein the inner packing includes an annular portion mounted along a periphery of an upper side surface of the inner valve casing and a plurality of U-shaped portions extending downward from the annular portion and to be mounted over an entire length from a side surface to a bottom surface of the inner valve casing, and each U-shaped portion contacts the side surface and the bottom surface of the inner valve casing, an enclosed space sandwiched between an inner surface of the outer valve casing and an outer surface of the inner valve casing is formed between the U-shaped portions that are adjacent to each other, the inner packing is provided with a connecting portion for connecting the plurality of U-shaped portions to one another, and the connecting portion is formed to be thinner than the U-shaped portions.
2. The valve device according to claim 1, wherein the connecting portion is disposed on a bottom surface of the inner valve casing.
3. The valve device according to claim 2, wherein each of the U-shaped portions includes an arcuate part and a pair of linear parts extending from both ends of the arcuate part toward the side surface of the inner valve casing as viewed from the bottom surface side of the inner valve casing, and the connecting portion is provided along a direction of extension of the arcuate part or along a direction of extension of the linear parts.
4. The valve device according to claim 1, wherein the outer valve casing has a communication port for allowing the enclosed space to communicate with an outside and an opening/closing member for opening and closing the communication port.
5. A valve device comprising: an outer valve casing externally fitted to an existing fluid pipe; an inner valve casing housed in the outer valve casing and having a valve body capable of shutting off or switching a flow path of a fluid flowing in the existing fluid pipe; and an inner packing arranged to seal a gap between the outer valve casing and the inner valve casing, wherein the inner packing includes an annular portion mounted along a periphery of an upper side surface of the inner valve casing and a plurality of U-shaped portions extending downward from the annular portion and to be mounted over an entire length from a side surface to a bottom surface of the inner valve casing, and each U-shaped portion contacts the side surface and the bottom surface of the inner valve casing, an enclosed space sandwiched between an inner surface of the outer valve casing and an outer surface of the inner valve casing is formed between the U-shaped portions that are adjacent to each other, and the inner packing is provided with a connecting portion for connecting the plurality of U-shaped portions to one another wherein the enclosed space extends vertically at a plurality of positions on the side surface of the inner valve casing so as to communicate with one another on the bottom surface side of the inner valve casing.
6. The valve device according to claim 5, wherein the connecting portion is disposed on a bottom surface of the inner valve casing.
7. The valve device according to claim 6, wherein each of the U-shaped portions includes an arcuate part and a pair of linear parts extending from both ends of the arcuate part toward the side surface of the inner valve casing as viewed from the bottom surface side of the inner valve casing, and the connecting portion is provided along a direction of extension of the arcuate part or along a direction of extension of the linear parts.
8. The valve device according to claim 5, wherein the outer valve casing has a communication port for allowing the enclosed space to communicate with an outside and an opening/closing member for opening and closing the communication port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
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(9)
(10)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) An embodiment of the present invention will be explained with reference to the drawings.
(12) [Configuration of Valve Device]
(13) As shown in
(14) The outer valve casing 3 surrounds the outer peripheral surface of the water pipe K in a predetermined portion in a sealed state. The outer valve casing 3 is vertically split into two, an upper half member 3A and a lower half member 3B. The outer packings 5 are attached to the upper half member 3A and the lower half member 3B, respectively. The outer packings 5 are formed separately from the inner packing 6.
(15) The upper half member 3A has an opening 32 through which the inner valve casing 4 and the like can be inserted and removed. In
(16) The inner valve casing 4 is constituted by a substantially cylindrical case having an axis along the vertical direction. Like the outer valve casing 3, the inner valve casing 4 is made of a metal material. The inner valve casing 4 in
(17) The inner packing 6 is attached to the outer surface of the inner valve casing 4. Like the outer packing 5, the inner packing 6 is formed of an elastic material such as rubber. As shown in
(18) The annular portion 61 seals a gap between the inner surface of the outer valve casing 3 and the outer surface of the inner valve casing 4 at the opening 32. The U-shaped portions 62 seal a gap between the inner surface of the outer valve casing 3 and the outer surface of the inner valve casing 4 around the through holes 41 to 43. An enclosed space S sandwiched between the inner surface of the outer valve casing 3 and the outer surface of the inner valve casing 4 is formed between the adjacent U-shaped portions 62. In
(19) The inner packing 6 is fitted in a groove 44 (see
(20) As shown in
(21) The connecting portion 63 is provided along the direction of extension of the arcuate parts 62A. As a result, the connecting portion 63 is provided to extend in the direction in which the tension acts on the inner packing 6, so that the U-shaped portions 62 can be firmly connected to one another. Alternatively or additionally, it is also possible to provide the connecting portion 63 along the direction of extension of the linear parts 62S as in another embodiment described later. Further, the detachment of the inner packing 6 is liable to occur at the bent portions of the inner packing 6, and thus, it is preferable to provide the connecting portion 63 at the bent portions of the inner packing 6 as shown in
(22) As shown in
(23) As shown in
(24) As described above, if the sealing performance between the outer valve casing 3 and the inner valve casing 4 is appropriately exhibited, water in the water pipe K does not enter the enclosed space S. Therefore, if water is not continuously discharged from the drain 35 of the outer valve casing 3 or a drain of an insertion device 83 described later upon assembling the valve device 1 without interrupting water supply, a worker can check that the sealing performance is appropriately exhibited between the outer valve casing 3 and the inner valve casing 4. If not, water enters into the enclosed space S, and therefore, the worker can check that the sealing performance is not appropriately exhibited. Since the connecting portion 63 does not interrupt the enclosed space S as described above, it does not affect the work for checking the sealing performance.
(25) [Fixing Unit for Inner Valve Casing]
(26) The fixing unit for fixing the inner valve casing 4 to the outer valve casing 3 will be described. However, the present invention is not limited to the configuration described below. For example, a bolt disclosed in Patent Document 2 filed by the present applicant can also be used to fix the inner valve casing 4 to the outer valve casing 3. A bolt with a sharp tip may be used as such a bolt. In addition, the fixing unit does not necessarily use the enclosed space S. It may have a structure for fixing the inner valve casing 4 by engaging a predetermined member with the upper surface of the inner valve casing 4.
(27) In the present embodiment, the outer valve casing 3 has the tubular communication port 33 for allowing the enclosed space S to communicate with the outside and a piece 37 incorporated in the communication port 33, as shown in
(28) As already stated, the enclosed space S defined by the inner packing 6 is formed between the inner surface of the outer valve casing 3 and the outer surface of the inner valve casing 4. Since water does not enter the enclosed space S, the piece 37 can protrude into the enclosed space S. The piece 37 is engaged with the side surface of the inner valve casing 4 below the annular portion 61, and thus, can be used even if the height of the outer valve casing 3 is small. Further, since the communication port 33 in which the piece 37 is incorporated is provided in the outer valve casing 3, it is unnecessary to connect another member for fixing the inner valve casing 4 to the outer valve casing 3. Therefore, the valve device 1 is excellent in usability for fixing the inner valve casing 4 to the outer valve casing 3.
(29) The inner surface of the communication port 33 has a shape that restricts the rotation of the piece 37, and the piece 37 is housed in the communication port 33 in a non-rotatable manner. Therefore, when a bolt member 38b, which will be described later, is screwed, co-rotation of the piece 37 can be prevented. In
(30) In the present embodiment, an engagement surface 37f of the piece 37 to be engaged with the outer surface of the inner valve casing 4 has a flat surface, and thus, the outer surface of the inner valve casing 4 is not damaged by the engagement surface 37f. In addition, the engagement surface 37f is inclined upward toward the enclosed space S, and a part of the outer surface of the inner valve casing 4 to be in contact with the engagement surface 37f has an inclined surface 4f inclined in the same direction as the engagement surface 37f. Therefore, the piece 37 can be smoothly engaged with the outer surface of the inner valve casing 4. The engagement surface 37f and the inclined surface 4f are configured to be in surface contact with each other.
(31) In
(32) [Assembly of Valve Device]
(33) An example of a procedure for assembling the valve device 1 with a construction method without interrupting water supply will be described. First, the outer valve casing 3 is externally fitted to the existing water pipe K, and the water pipe K is cut inside the outer valve casing 3 by using a cutting device (not shown) connected to the outer valve casing 3 (cutting step). For example, the outer valve casing 3 is mounted on the upstream side of a specific section of a pipeline of the water pipe K where repair or removal is needed. In the operation for mounting the outer valve casing 3, the upper half member 3A and the lower half member 3B are joined to each other by tightening the fixing tool, and the gap between the split portions 30 is sealed with the outer packings 5 and 5. During this process, the end 7a of the branch piping 7 is inserted between the split portions 30 to connect the branch piping 7 to the outer valve casing 3. A plug 81 is attached to the end 7b of the branch piping 7 (see
(34) After completing tightening of the fixing tool, the cutting device is connected to the opening 32 of the outer valve casing 3 via a working valve 82 (see
(35) In the cutting step, it is preferable that the piece 37 is housed in the communication port 33 so as not to protrude into the enclosed space S by using the jig 38 attached in a sealed state to the communication port 33, as shown in
(36) Next, in place of the cutting device, the insertion device 83 is connected to the outer valve casing 3, and the inner valve casing 4 is inserted into the outer valve casing 3 by using the insertion device 83 as shown in
(37) In the insertion step, the inner packing 6 attached to the inner valve casing 4 seals the gap between the outer valve casing 3 and the inner valve casing 4 as described above, and the enclosed space S defined by the inner packing 6 is formed between the inner surface of the outer valve casing 3 and the outer surface of the inner valve casing 4. When the inner valve casing 4 moves downward, the inner packing 6 comes into contact with the inner surface of the outer valve casing 3. However, since the inner packing 6 can be prevented from being detached due to the connecting portion 63, the enclosed space S is appropriately formed. Further, in the insertion step, the piece 37 is housed in the communication port 33 so as not to protrude into the enclosed space S by the operation from the outside through the communication port 33 as shown in
(38) Even if the sealing performance between the outer valve casing 3 and the inner valve casing 4 is appropriately exhibited, water is accumulated in the enclosed space S immediately after the insertion step. Therefore, the drain 35 is opened to discharge water in the enclosed space S. If water is not continuously discharged from the drain 35, it can be checked that the sealing performance between the outer valve casing 3 and the inner valve casing 4, in particular, the sealing performance due to the U-shaped portions 62, is appropriately exhibited. If water is not continuously discharged even if the drain (not shown) of the insertion device 83 is opened, it can be checked that the sealing performance between the outer valve casing 3 and the inner valve casing 4, particularly the sealing performance due to the annular portion 61, is appropriately exhibited. After the sealing performance is checked, the jig 38 is removed from the communication port 33.
(39) Next, the inner valve casing 4 is fixed to the outer valve casing 3 (fixing step). In this fixing step, by an operation from the outside through the communication port 33, the piece 37 is projected into the enclosed space S and engaged with the outer surface of the inner valve casing 4, as shown in
(40) After the inner valve casing 4 is fixed to the outer valve casing 3, the working valve 82 and the insertion device 83 are removed from the outer valve casing 3. Then, as shown in
Other Embodiments
(41) The above-described embodiment shows an example in which the valve device is configured as a switching valve (three-way switching valve) that can switch the flow path by a rotary valve body. However, the present invention is not limited thereto. For example, the valve device may be configured as a gate valve that can shut off the flow path by a valve body which is vertically movable as disclosed in Patent Document 2 filed by the present applicant.
(42) The above embodiment shows an example where the inner packing has three U-shaped portions. However, the present invention is not limited thereto. For example, when the valve device is configured as a gate valve as described above, the inner packing may have two U-shaped portions arranged to surround a pair of through holes. The number of U-shaped portions of the inner packing is, for example, two to four.
(43)
(44) While the valve device according to the present invention is applicable to a water pipe, it is not limited thereto, and it can be widely applied to a fluid pipe used for various fluids, such as liquids or gases, other than water.
(45) The present invention is not limited to the embodiment mentioned above, but can be improved and modified variously within the scope of the present invention.