Short-circuit braking of an LLM
10978969 · 2021-04-13
Assignee
Inventors
Cpc classification
H02K11/21
ELECTRICITY
B60L13/10
PERFORMING OPERATIONS; TRANSPORTING
H02P3/06
ELECTRICITY
B65G54/02
PERFORMING OPERATIONS; TRANSPORTING
B60L7/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
H02P3/00
ELECTRICITY
H02K11/21
ELECTRICITY
H02P3/06
ELECTRICITY
Abstract
In order to enable safe deceleration of a transport unit of a long-stator linear motor, wherein in a normal mode a plurality of drive coils of the long-stator linear motor are energized in such a way that a magnetic field coupled to a transport unit is moved along a direction of motion in order to move the transport unit along the direction of motion, according to the invention a switching to a controlled short-circuit mode is performed during the braking operation of the transport unit, in which at least some of the drive coils are short-circuited at least over a first time interval in said mode.
Claims
1. A method for controlling a plurality of drive coils of a long-stator linear motor, comprising: in a normal operation, the drive coils are energized such that a magnetic field coupled to a transport unit is moved along a direction of motion in order to move the transport unit along the direction of motion; and during a braking operation, the transport unit is switched to a controlled short-circuit mode in which at least some of the drive coils are short-circuited at least over a first time interval.
2. The method according to claim 1, wherein, in the controlled short-circuit mode, the at least some of the drive coils are operated at idle for at least a second time interval.
3. The method according to claim 2, wherein a total short-circuit current flowing through the drive coils is determined, wherein a target short-circuit current (ic_soll) with a maximum driving force-forming short-circuit current component icq is determined by a predetermined relationship, wherein in the controlled short-circuit mode, in a short-circuit phase in which the short-circuit current is less than the target short-circuit current (ic_soll), the at least some of the drive coils are operated short-circuited, in an idle phase, in which the short-circuit current reaches or exceeds the target short-circuit current (ic_soll), the at least some of the drive coils are operated at idle.
4. The method according to claim 3, wherein the predetermined relationship is as follows:
5. The method according to claim 2, wherein a total short-circuit current flowing through the drive coils is determined, wherein a target short-circuit current with a maximum driving force-forming short-circuit current component icq is determined by a predetermined relationship, wherein in the controlled short circuit mode, in a short-circuit phase in which the short-circuit current is less than the target short-circuit current multiplied by a factor (a), the at least some of the drive coils are operated short-circuited, in an intermediate phase in which the short-circuit current is equal to or greater than the target short-circuit current multiplied by a factor (a) and is less than the target short-circuit current multiplied by a term 2−a, the at least some of the drive coils are alternately operated short-circuited and in idle, and in an idle phase, in which the short-circuit current corresponds to or exceeds the target short-circuit current multiplied by the term 2−a, the at least some of the drive coils are operated at idle.
6. The method according to claim 5, wherein, in a mixing phase, each of the at least some of the drive coils is operated alternately short-circuited over a short-circuit interval and in idle over an idle interval, wherein the duration of the short-circuit interval and the duration of the idle interval are determined.
7. The method according to claim 6, wherein, in the mixing phase, the duration of the short-circuit interval to the duration of the idle interval is calculated via a third order polynomial and an error deviation.
8. The method according to claim 5, wherein the factor (a) of 0.85 is selected.
9. The method according to claim 2, wherein only the drive coils that are magnetically coupled with the transport unit are switched to the controlled short-circuit mode.
10. The method according to claim 9, wherein the drive coils that are magnetically coupled to the transport unit are determined by a position sensor.
11. The method according to claim 9, wherein the drive coils that are magnetically coupled to the transport unit are detected using a coil short-circuit current (icm) induced in the respective drive coil.
12. A long-stator linear motor (LLM) comprising: a plurality of drive coils; and at least one transport unit, wherein the drive coils are energized via a LLM control system, which is controlled by a coil controller, such that a magnetic field coupled to the transport unit is moved along a direction of motion in order to move the transport unit along the direction of motion, and wherein a short-circuit controller is provided which, during a braking operation of the transport unit, short-circuits at least some of the drive coils at least over a first time interval.
13. The long-stator linear motor according to claim 12, wherein the short-circuit controller is connected upstream of the coil controller and during the braking operation, the coil controller instructs the at least some of the drive coils to short circuit over at least one time interval.
14. A long-stator linear motor (LLM) comprising: a plurality of drive coils; at least one transport unit; and an LLM control unit comprising one of a full bridge having four switches or a half bridge having two switches, wherein, via the LLM control unit, coils of the plurality of drive coils are selectively energizable to generate a magnetic field coupled to the transport unit that is movable along a direction of motion to move the transport unit along the direction of motion, and wherein, via the LLM control unit, a braking operation of the transport unit is effected by short-circuiting at least some of the drive coils at least over a first time interval.
15. The long-stator linear motor according to claim 14, wherein the LLM control unit comprises a half bridge having two switches, and wherein the short-circuiting effected by the half bridge having two switches is a pulse width modulation short circuit in which the two switches are alternately switched.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is described in greater detail in the following with reference to
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10)
(11) The drive coils Sm disposed next to one another in the direction of motion x are arranged on the transport path 20 on a stationary support structure 3 (only indicated in
(12) A transport unit 1 has laterally arranged first magnets M1 along the direction of motion x and, as shown in
(13) The transport path 20 may be arbitrarily shaped, depending on the application and need and may include closed and/or open sections. The transport path 20 does not have to lie in a plane, but can also be arbitrarily guided in space. Usually, a transport path 20 consists of several combined transport segments each having a number of drive coils Sm. Likewise, turnouts are known to guide a transport unit 1 from a first transport path 20 to a second transport path 20. As is known, the driving force required for the movement of the transport unit 1 is formed by the driving force-forming current component iq (q-component) of a stator current i.sub.A. The stator current i.sub.A is a current vector with a q- and a d-component (normal force-forming current component) and is equal to the vectorial total current of all coil currents i.sub.m of the drive coils Sm acting on the transport unit 1. Thus, for the normal forward movement of the transport unit 1 the driving force-forming current component iq (q-component) is sufficient. The normal force not serving the non-forward-motion is formed from the normal force-forming current component id (d component) of the stator current i.sub.A, In a long-stator linear motor, usually a plurality of drive coils Sm act simultaneously on the transport unit 1 in order to achieve a movement in the direction of motion x. If no d components are present, the driving force-forming current component iq is equal to the vectorial total current of all coil currents i.sub.m of the drive coils Sm acting on the transport unit 1. The driving force-forming current component iq calculated in the coil controller R must therefore be converted to the actual coil currents i.sub.m of the drive coils Sm and divided and applied thereto, which is well known. The basic operating principle of a long-stator linear motor 2 is well known, so that will not be discussed further here.
(14) As part of a braking operation, a transport unit 1 can be braked by short-circuiting corresponding drive coils Sm, for example those cooperating with the transport unit 1, or all drive coils Sm, or for example those drive coils Sm arranged in the direction of motion, etc. For this purpose, for example, the switches of the full bridges VB/half bridges HB are brought by the LLM control unit 4 to the appropriate position, and this can be initiated by a short-circuit controller K. Of course, the short circuit can be generated in other ways, for example by a switch in parallel to the drive coils Sm. “Short-circuited” can mean a full short circuit when using full bridges in the LLM controller 4,
(15)
(16) Half-bridges HB can also be controlled by the LLM controller 4 in order to energize the drive coils Sm with a coil current i.sub.m, for example as shown in
(17) A direct short circuit of the drive coil Sm through the two switches S11 and S12 is not possible when using a half-bridge HB, since the switches S11 and S21 must never be closed at the same time. In order not to short-circuit the operating voltage Ub, a “PWM short-circuit” is therefore provided when using half-bridges HB. A PWM short-circuit means that in each case the upper switch S11 and the lower switch S21 of a half-bridge HB are alternately switched, for example by a 50/50 cycle over period T. Thus, the same potential Ux prevails at both terminals Sm1, Sm2 of drive coil Sm—analogous to the full bridge VB shown in
(18) A PWM short circuit is at no time equal to a full short circuit, but can be interpreted as a short circuit over a time integral of the coil voltage over a switching cycle. Of course, the drive coils Sm concerned are no longer supplied with the coil current i.sub.m by the control unit R in this case. However, owing to the further movement in the direction of motion x, a coil short-circuit current icm arises in the drive coils Sm coupled to the transport unit 1 due to a voltage induced by an EMF (electro-magnetic force).
(19) Since the stator current i.sub.A (in the dq coordinate system) is equal to the vectorial total current of all coil currents in, the short-circuit current ic (in the dq coordinate system) also results as the vectorial total of the coil short-circuit currents icm.
(20) Also shown in
(21) An estimate of the relationship between the driving force-forming current component iq as a function of the total short-circuit current ic can be formed without requiring additional information regarding the position or angle. For this purpose, stator voltage equations derived for a multiphase power supply are assumed. The stator equations are solved according to velocity and the steady state case (i.e. no changes over time, which in turn means zero velocity) assumed. Taking into account the relation ic=√{square root over (icq.sup.2+icd.sup.2)}, the stator equations are solved according to
(22)
The flux of the permanent magnet Ψ can be approximately assumed to be constant. The relationship thus determined is used in the force equation, whereupon the force equation is derived according to the short-circuit current ic. Setting the derived force equation to zero corresponds to an optimal relationship of driving force-forming current component iq to the total short-circuit current ic, i.e. a maximization of the driving force-forming current component iq. From this, the relationship f for the optimum target short-circuit current ic_soll can be derived:
(23)
(24) The optimum target short-circuit current ic_soll with a maximum driving force-forming short-circuit current component icq can thus be determined on the basis of the stator voltage equations according to the relationship f:
(25)
(26) The corresponding values for the inductance L and the flux Ψ can be determined by experiments, for example.
(27)
(28) In order to determine the actual short-circuit current ic at the beginning of a braking operation, but also in each cycle after the start of the braking operation, all drive coils Sm, the drive coils Sm of a segment, or only those drive coils Sm (if known) coupled to the transport unit 1 can be short-circuited for a short time interval. The short-circuit current ic can be calculated as the vectorial total of the coil short-circuit currents icm that are measured.
(29)
(30) When a full bridge VB is used (see
(31) As limiting cases, a short-circuit interval tc_ll of zero (i.e. an idle interval tc_ll in the amount of the period T) or a short-circuit interval tc_ll in the amount of the period T (and thus an idle interval tc_ll of zero) would be conceivable. However, the short-circuit interval tc_ll should advantageously not be at zero, but just above it, preferably at the minimum safety period, in particular in the case of a PWM short-circuit of a half-bridge HB.
(32) The selection of the correct ratio of short-circuit interval tc_ks to idle interval tc_ll can be carried out by the short-circuit controller K, which can be connected upstream of the control unit R (as indicated in
(33) Advantageously, in the controlled short-circuit mode M three phases A, B, C are provided. In a short-circuit phase A, in which the short-circuit current ic is smaller than the target short-circuit current ic_soll multiplied by a factor a, ic≥ic_soll.Math.a, the at least some of the drive coils Sm interacting with a transport unit 1 operate in a short circuit over each period T, i.e. permanently, since the actual short-circuit current ic is smaller than the target short-circuit current ic_soll. When using full bridges VB in the LLM controller 4, this can mean a full short-circuit, or when using a half-bridge HB in the LLM controller 4, a “PWM short circuit”. This means that in the short-circuit phase A within each period T, the short-circuit interval tc_ks is maximized and the idle interval ic_ll is minimized. In this case, the short-circuit interval tc_ks can extend over the entire period T, whereby the idle interval tc_ll is zero. Basically, for the short-circuit phase A, a minimum duration for the idling phase tc_ll (i.e., a maximum duration for the short-circuit phase tc_ks) may be provided, which can correspond to a predefined minimum safety period. For example, for the one period T of 25 μs, the minimum duration of the idle phase tc_ll may correspond to a predefined minimum safety period, for example 500 ns.
(34) In a mixed phase B, in which the short-circuit current ic is equal to or greater than the target short-circuit current ic_soll multiplied by a factor a, ic≥ic_soll.Math.a and advantageously smaller than the target short-circuit current ic_soll multiplied by (2−a): ic<ic_soll.Math.(2−a), the at least some of the drive coils Sm operate alternately in short circuit and idle. This means that in a period T short-circuit interval tc_ks and idle interval tc_ll alternate. In particular, the respective duration of short-circuit interval tc_ks and idle interval to_ll can be calculated within a period T for the mixed phase B via a third-order polynomial with an error deviation e_ic. The error deviation e_ic represents the deviation of the short-circuit current ic from the target short-circuit current ic_soll.
(35) In an idle phase C in which the short-circuit current is equal to or exceeds the target short-circuit current ic_soll multiplied by the term (2−a), ic≥ic_soll.Math.(2−a), the at least some of the drive coils Sm are operated at idle. The short-circuit controller K maximizes the idle interval tc_ll and minimizes the short-circuit interval tc_ks. In this case, the idle interval tc_ll can extend over the entire period T, whereby the short-circuit interval tc_ks is zero. However, a minimum short-circuit interval tc_ks greater than zero or a maximum idle interval tc_ll smaller than the period T may also be provided. For example, if a factor a of zero is selected, then only the mixed phase B is used.
(36) For example, if a factor a of one is selected, the operation takes place in the short-circuit phase A if the short-circuit current ic is less than the target short-circuit current ic_soll and the idle phase C if the short-circuit current ic is equal to or greater than the target short-circuit current ic_soll. Accordingly, there is no mixed phase B in this special case.
(37) The factor a can be determined in advance or predetermined, with a factor of a=0.85 for short-circuit current control of a long-stator linear motor having proven to be particularly advantageous. The boundary between idle phase A and mixed phase B is shown in dashed lines in
(38) Advantageously, in the mixing phase B, the at least some of the drive coils Sm are operated alternately over a short-circuit interval tc_ks in the short circuit mode and in idle mode over an idle interval tc_ll, the duration of the short-circuit interval tc_ks being determined for the duration of the idle interval tc_ll.
(39)
(40) In
(41) The selection of the drive cons Sm controlled according to the controlled short-circuit mode M, can be fundamentally free. Thus, all drive coils Sn or some of the drive coils Sn can be switched to the controlled short-circuit mode M. Advantageously, the magnetically-coupled drive coils Sm can be switched to the controlled short-circuit mode M using the transport unit T1.
(42) Which drive coils Sm are coupled to the transport unit 1 can be determined via the current position of the transport unit 1. This position detection can take place by suitable position sensors, which may already be provided on the long-stator linear motor, for example as described in AT 519 238 A1.
(43) However, which coils Sm in the short-circuited state drive a coil short-circuit current icm (which is measured) can also be detected. From this it can be concluded which of the drive coils Sm are magnetically coupled to the transport unit 1.
(44) If it is detected that the transport unit 1 continues to move during the braking operation in such a way that a further drive coil Sm present in the direction of motion x is coupled to the transport unit 1 (e.g. since a coil short-circuit current icm is induced), then this drive coil Sm can also be switched to the short-circuit mode M. As a rule, this has the consequence that a drive coil Sm is no longer coupled to the transport unit 1 counter to the direction of motion x, so that it no longer has to remain in short-circuit mode M. However, the fact that the drive coil Sm is no longer coupled to the transport unit 1 counter to the direction of motion x can also be detected via position sensors or via the non-induction of a coil short-circuit current icm. It can be seen that the last drive coil Sm coupled counter to the direction of motion x is no longer coupled to the transport unit 1, which indicates that the next coil Sm located in the direction of motion x is operated in the short-circuit mode M instead of the first-mentioned drive coil Sm.
(45) Advantageously, the short-circuit current ic can be limited, for example to a threshold value icmax, by the short-circuit controller K. This can be done by switching from short circuiting to idle. Thus, it is possible to control the (average) short-circuit current ic—as long as enough kinetic energy is present in the transport unit 1.