Walk-behind floor scraper machine
10968647 · 2021-04-06
Assignee
Inventors
Cpc classification
International classification
Abstract
A walk-behind floor scraper machine for removing floor covering from a floor surface is disclosed. In one aspect, the machine includes a base frame, an electric motor secured to the base frame, and a scraper assembly movably secured to the base frame and driven by the electric motor. The machine also includes a rear wheel arrangement including a pair of wheels having a rotational axis. In one aspect, the machine includes a hydraulic circuit with a hydraulic pump driven by the electric motor and a hydraulic motor powered by the hydraulic pump. The hydraulic motor has a drive axle coupled to the wheels, wherein the drive axle is coaxially aligned with the rotational axis. In one aspect, the machine can include a hydraulic tank-frame integral to the chassis of the machine that simultaneously stores hydraulic fluid and structurally supports the hydraulic motor.
Claims
1. A walk-behind floor scraper machine for removing floor covering from a floor surface; the walk-behind floor scraper machine comprising: a) a chassis including a unitarily formed first part extending in a generally vertical first direction and a second part extending in a second direction orthogonal to the first direction, the first part defining an end wall and a first sidewall and second sidewall extending from the end wall, wherein the chassis first sidewall includes a first open recess and the chassis second sidewall includes a second open recess; b) an electric motor secured to the second part; c) a scraper assembly movably secured to the second part and driven by the electric motor; d) a rear wheel arrangement including a pair of wheels having a rotational axis; and e) a hydraulic circuit including: i) a hydraulic pump driven by the electric motor; and ii) a hydraulic motor powered by the hydraulic pump, the hydraulic motor having a drive axle coupled to each of the pair of wheels, wherein the drive axle is coaxially aligned with the rotational axis and received by the first and second open recesses, the hydraulic motor including a motor body defining a first mounting flange mounted to the chassis first sidewall proximate the first open recess and defining a second mounting flange mounted to the chassis second sidewall proximate the second open recess, wherein the hydraulic motor imparts structural integrity to the chassis first part.
2. The walk-behind floor scraper machine of claim 1, wherein the drive axle includes a pair of coaxially aligned and interconnected drive axles extending into the hydraulic motor.
3. The walk-behind floor scraper machine of claim 2, wherein the drive axle is directly coupled to each of the pair of wheels.
4. The walk-behind floor scraper machine of claim 1, wherein the hydraulic circuit is configured such that the rear wheel arrangement can be driven such that the pair of wheels propel the machine in a forward direction with an operator input member of the hydraulic circuit in a first position and in a reverse direction with the operator input member in a second position.
5. The walk-behind floor scraper machine of claim 1, wherein the walk-behind floor scraper machine further includes a hydraulic fluid storage tank mounted to the chassis.
6. The walk-behind floor scraper machine of claim 5, wherein the hydraulic fluid storage tank is formed at least partially by the chassis first part.
7. The walk-behind floor scraper machine of claim 6, wherein at least a portion of the hydraulic fluid storage tank is located vertically above the hydraulic motor drive axle.
8. The walk-behind floor scraper machine of claim 1, wherein the hydraulic circuit includes an operator input member for controlling hydraulic flow to the hydraulic motor.
9. The walk-behind floor scraper machine of claim 8, wherein the operator input member is connected to a control valve in the hydraulic circuit, and wherein the hydraulic pump is a gear-type pump.
10. The walk-behind floor scraper machine of claim 8, wherein the operator input member is connected to the hydraulic pump, and wherein the hydraulic pump is a hydrostatic-type pump.
11. A walk-behind floor scraper machine for removing floor covering from a floor surface; the walk-behind floor scraper machine comprising: a) a chassis defining a first part having a first sidewall and a second sidewall separated by a first interior width; b) an electric motor secured to a base frame of the chassis; c) a scraper assembly movably secured to the base frame and driven by the electric motor; d) a rear wheel arrangement including a pair of wheels having a rotational axis; and e) a hydraulic circuit including: i) a hydraulic pump driven by the electric motor; and ii) a hydraulic motor powered by the hydraulic pump and mounted to the chassis first part and secured to the first and second sidewalls, the hydraulic motor having a drive axle coupled to each of the pair of wheels received into open recesses in the first and second sidewalls, wherein the drive axle is coaxially aligned with the rotational axis, the hydraulic motor including a motor body defining a total outside width generally equaling the first interior width, wherein the hydraulic motor imparts structural integrity to the base frame.
12. The walk-behind floor scraper of claim 11, wherein the chassis includes a unitarily formed first part having an end wall from which the first and second sidewalls extend.
13. The walk-behind floor scraper machine of claim 12, wherein the chassis first sidewall includes a first open recess and the chassis second sidewall includes a second open recess, wherein the first and second open recesses receive the hydraulic motor drive axle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the description, illustrate several aspects of the present disclosure. A brief description of the drawings is as follows:
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DETAILED DESCRIPTION
(47) Various examples will be described in detail with reference to the drawings, wherein like reference numerals represent like parts and assemblies throughout the several views. Reference to various examples does not limit the scope of the claims attached hereto. Additionally, any examples set forth in this specification are not intended to be limiting and merely set forth some of the many possible examples for the appended claims. Referring to the drawings wherein like reference numbers correspond to like or similar components throughout the several figures.
(48) Referring to
(49) The tank-frame assembly 20 stores hydraulic fluid associated with a hydraulic system 100, as described in more detail later, and structurally supports a hydraulic motor 110. The hydraulic motor 110 is connected to and drives a pair of wheels 12. In one example, the wheels 12 are solid metal wheels provided with a rubber or plastic covering at the outer perimeter to provide traction against a floor surface. As it is desirable for a floor scraper machine to be relatively heavy, high mass wheels can be advantageous.
(50) The walk-behind floor scraper machine 10 can be provided with further features that add weight to the machine 10. For example, the machine 10 can be provided with a weighted shroud 50 and a front weight assembly 60, both of which include integral or connected weights. In one example, the weighted shroud 50 weighs about 17 pounds while the front weight assembly 60 weighs about 32 pounds. The weighted shroud 50 and front weight assembly 60 can be provided with different weights without departing from the concepts herein. The weighted shroud 50 simultaneously functions to add weight to the machine 10 and to provide a protective covering for components of the hydraulic system 100. In one example, the weighted shroud 50 is bolted to the base frame 32 and to the tank-frame assembly 20. A front weight 64 of the front weight assembly 60 is bolted to the front of the base frame 32 via the mounting bracket 62. The weighted shroud 50 and a front weight assembly 60 are discussed in further detail later in this description.
(51) The walk-behind floor scraper machine 10 is also shown as including a scraper assembly 40 that is driven by an electric motor 70 in either a reciprocating or an orbital motion. The electric motor 70 is mounted (e.g. bolted) to the base frame 32 and has a shaft 72 that extends to the bottom side of the base frame 32, where the shaft 72 is connected to the scraper assembly via an eccentric coupler or fitting 78 and a flange bearing 49. In operation, when the electric motor 70 is activated and the shaft rotates 70, a reciprocating or orbital motion is imparted onto the scraper assembly 40, via the interacting eccentric coupler 74 and flange bearing 49, such that the scraper assembly 40 can be powered to efficiently remove a floor covering material. The scraper assembly 40 is discussed in further detail later in this description.
(52) The walk-behind floor scraper machine 10 is also shown as including a handle assembly 80 for maneuvering and controlling the floor scraper machine 10. As shown, the handle assembly 80 include a first support arm 82a and a second support arm 82b (collectively support arms or structure 82) that are connected to the tank-frame assembly 20, for example by welding. The support arms 82a, 82b are arranged in a parallel configuration and each include a plurality of radially arranged openings 82c. The handle assembly 80 also includes a handle beam structure 84 with a main beam 84a and a cover 84b. The main beam 84a and cover 84b are formed as open channels and can be bent to shape from flat metal (e.g. steel) sheet stock. As shown, the main beam 84a is rotatably mounted to and supported by the support arms 82a, 82b via a pin or axle 84c. The handle beam structure 84 also includes an indexing pin 84d which can be received into the openings 82c, such that the rotational position of the handle beam structure 84 can be indexed and secured at preconfigured positions. In operation, the handle assembly 80 can be rotatably positioned to best suit the height of the operator. In one aspect, the top of the support arms 82a, 82b is equal to or less than 22 inches from the floor surface upon which the machine 10 rests to allow the machine 10 to extend under a desk when the handle assembly 80 is rotated in a below-horizontal position.
(53) A handle bar assembly 86 including a horizontal bar 86a and a pair of handles 86b are rotatably secured to the handle beam structure 84. An operator can grip the handles 86b and rotate the horizontal bar in either direction to control the direction and speed of the machine 10 via a linkage system 88. As shown, the linkage system includes a rotating member 88a fixed to the bar 86a, wherein the rotating member 88a includes an offset pin that is connected to a linkage member 88b. The linkage member 88b is connected to another linkage member 88g via a tie rod 88c. In the embodiment shown, the tie rod 88c includes a threaded portion on which two threaded nuts 88d, 88f are mounted. A fork member 88e is attached to the main beam 84a and is disposed between the two threaded nuts 88d, 88f With this structure, the position of the threaded nuts 88d, 88f can be adjusted to provide end stops against the fork member 88e to limit the rotational movement of the bar 86a. The linkage member 88g is connected to the valve 130 of the hydraulic system 100.
(54) In operation, when the handles 86b are pushed forward and rotated clockwise (e.g. from view in
(55) The walk-behind floor scraper machine 10 and hydraulic system 100 are further shown as being provided with a hydraulic pump 120 and the aforementioned control valve 130. The hydraulic pump 120 is driven by the electric motor 70, and provides fluid power to the hydraulic motor 110. As described previously, the control valve 130 is controlled via the handle bar assembly 86 and operates to limit fluid flow to the hydraulic motor 110 and to control the rotational direction of the hydraulic motor 110. The hydraulic system 100 is discussed in further detail later in this description.
(56) The walk-behind floor scraper machine 10 is also shown as including a kick plate 90 having a ledge or step 92. The step 92 provides a surface for an operator to use a foot to gain leverage for lifting the front end of the machine in an upward direction. In the example shown, the kick plate 90 is structured as an open channel and is mounted to the support arms 82b by mechanical fasteners and/or welding. The kick plate 90 also functions to cover and protect hydraulic lines extending from the handle assembly 80 and from the hydraulic motor 110. Referring to
(57) Referring to
(58) As shown, the first and second parts 22, 24 are joined together such that the end walls 22a, 24a face each other and such that the sidewalls 22b, 22c, 24b, 24c form an interior volume 20a for holding hydraulic fluid. The interior volume 20a can be sized to suit a particular configuration depending upon the type of hydraulic pump 120 and motor 110. In order to allow hydraulic supply and return lines and venting ports to enter the interior volume 20a, various openings 22g can be provided in the end walls 22a, 24a and/or sidewalls 22b, 22c, 24b, 24c. The openings 22g can be provided with bushings, grommets, fittings, and the like to ensure that a leak proof seal exists between the attached components or tubing and the end walls 22a, 24a and/or sidewalls 22b, 22c, 24b, 24c.
(59) In the example shown, one of the openings 22g is configured with a threaded fitting 23 for accepting an inlet strainer 29. As shown at
(60) In one aspect, the sidewalls 22b, 22c of the first part 22 of the tank-frame assembly 20 extend beyond the sidewall 24c of the second part 24. This portion of the sidewalls 22b, 22c is provided with a recessed area 22d sized and shaped to receive and support the hydraulic motor 110. Mounting openings 22e are provided such that fasteners (e.g. bolts, screws, etc.) can be used to removably secure the hydraulic motor 110 to the sidewalls 22b, 22c. One advantage of integrating the tank into the structural framing of the machine 10 in the disclosed configuration is that the weight of the hydraulic fluid is disposed directly above the hydraulic motor 110, and thus the drive axles of the hydraulic motor and the attached wheels 12. This additional weight allows for the wheels 12 to have increased traction. Another advantage of the disclosed configuration is that the hydraulic motor 110 and the components supported by the base frame 32 (e.g. the pump 120) can be easily accessed without having to first remove a fluid storage tank. Typical prior art hydraulic machines require the full removal of a fluid storage tank in order to service the components supported by the chassis, such as the hydraulic pump and hydraulic motor. Yet another advantage of the disclosed design is that the hydraulic motor 110 imparts structural integrity to the tank-frame assembly 20, and thus the overall assembly, once the hydraulic motor 110 is bolted to the sidewalls 24b, 24c.
(61) The tank-frame assembly 20 is also provided with a pair of openings or slots 22f in the end wall 22a of the first part 22. The slots 22f are configured to receive corresponding projections 32d of the base frame 32 such that the base frame 32 can be adequately aligned to and structurally supported by the first part 22 of the tank-frame assembly 20. In the example shown, the base frame 32 is welded to the first part 22 of the tank-frame assembly 20. Together, the tank-frame assembly 20 and the base frame 32 can be characterized as forming the primary chassis of the machine 10.
(62) Referring to
(63) The elongated openings 32g, 32h in the base frame 32 allow for the relative position between the hydraulic pump 120 and motor 70 to be adjusted. As most easily seen at
(64) The base frame 32 is also shown as being provided with openings 32i in the sidewalls 32b, 32c for receiving bolts or another type of fastener that secure the weighted shroud 50 to the base frame 32. The base frame 32 is also provided with a notch 32k for facilitating the connection to the front weight assembly 60. The base frame 32 is further provided with openings 32m for receiving bolts or another type of fastener that secure the bottom cover 34 to the base frame 32. The bottom cover 34, formed as an open channel from an initially flat sheet of metal (e.g. steel) with an end wall 34a and a pair of sidewalls 34b, 34c, is provided with corresponding openings 34d in the sidewalls 34b, 34c. The base frame 32 is even further provided with a plurality of openings 32n for receiving bolts 44 that secure the scraper assembly 40 to the base frame 32.
(65) Referring to
(66) The cutting head 42 also includes a pair of openings 42e on opposite sides of the opening 42b which align with corresponding openings 49a of the flange bearing 49 to the cutting head 42 such that the flange bearing 49 can be bolted to the cutting head 42. When assembled, the eccentric fitting 78 is received in the central opening 49b of the flange bearing 49. In one example, the flange bearing 49 is a 2-bolt flange bearing with a type 206 housing, as shown at
(67) As shown, the main body 42a of the cutting head 42 extends to a nose portion 42d which bends at an oblique angle to the main body 42a and supports a scraper blade (not shown) clamped between the cutting head 42 and a cover plate 48. The cover plate 48 is removably bolted to the nose portion 42d via fasteners and openings 42e such that the blades can be easily changed. The scraper blades are a consumable component that can be replaced when worn. Also, the cutting head 42 and cover plate 48 can support differently configured scraper blades such that the machine 10 can be ideally arranged to suit a particular job application (e.g. vinyl floor removal, carpet removal, etc.). In one aspect, the cutting head 42 can be provided with a recessed area 42f with a back-up ledge 42g for respectively holding the blade and providing a stop against which the blade can abut during operation.
(68) Referring to
(69) In one aspect, the end wall 52a and the weight 54 can be provided with respective slots or openings 52e, 54a for receiving a fastening system including a bolt 56 that connects to a lug 22h located on the first part 22 of the tank-frame assembly 20. The bolt 56 connected to the lug 22h can be most easily seen at
(70) Referring to
(71) As shown, the front weight 64 includes a base member 64a to which a front plate 64b and a rear plate 64c are attached. The plates 64b, 64c can be separately machined and attached to the base member 64a or can be molded onto the base member 64a. The base member 64a and plates 64b, 64c are formed from steel, in one example. In one aspect, the base member 64a is provided with a pair of openings 64d that allow bolts or screws passing through the mounting bracket openings 62c to be received. In one example, the openings 64d are threaded openings. The base member 64a can also include a handle portion 64e to allow a user to more easily handle the front weight 64. It is noted that front weights 64 of different weights can be mounted to the mounting bracket 62 such that the machine 10 can be configured with a desired amount of weight to suit a particular application.
(72) Referring to
(73) Referring to
(74) In the configuration shown, the control valve 130 is a manually operated three-way, three position spool/sleeve type cartridge valve with centering springs. The position of the control valve 130 can be effectuated through hydraulic lines or by direct mechanical means, such as an attached lever or cables. In the embodiment shown, the position of the control valve 130 is effectuated by rotational movement of the handles 86b and bar 86a. In the neutral, center position C, the valve 130 places the pump 120 in fluid communication with the tank 20 such that no fluid flow is delivered to the hydraulic motor 110. In this position, fluid to and from the pump 120 and motor 110 are blocked through the valve. In a first position A, the valve 130 places a first side 110f of the hydraulic motor 110 in fluid communication with the pump 120 and a second side 110g of the motor 110 in fluid communication with the tank 20 such that the hydraulic motor is driven in a first rotational direction associated with forward movement of the machine 10. In a second position B, the valve 130 places the second side 110g of the hydraulic motor 110 in fluid communication with the pump 120 and the first side 110f of the motor 110 in fluid communication with the tank 20 such that the hydraulic motor is driven in a second rotational direction associated with reverse movement of the machine 10. In one configuration, forward or clockwise movement of the handles 86b and bar 86a moves the valve 130 towards the first position A for forward movement of the machine, while rearward or counterclockwise movement of the handles 86b and bar 86a moves the valve towards the second position B for reverse movement of the machine 10.
(75) Referring to
(76) From the forgoing detailed description, it will be evident that modifications and variations can be made in the aspects of the disclosure without departing from the spirit or scope of the aspects. While the best modes for carrying out the many aspects of the present teachings have been described in detail, those familiar with the art to which these teachings relate will recognize various alternative aspects for practicing the present teachings that are within the scope of the appended claims.