Child-resistant closure device for a container having a tapered neck portion
10988289 · 2021-04-27
Assignee
Inventors
- Sheldon Yourist (York, PA, US)
- Brian Hagan (York, PA, US)
- Ben Lewis (Manchester, PA, US)
- Anthony Schlies (York, PA, US)
Cpc classification
B65D2215/02
PERFORMING OPERATIONS; TRANSPORTING
B65D50/048
PERFORMING OPERATIONS; TRANSPORTING
B65D41/0485
PERFORMING OPERATIONS; TRANSPORTING
B65D2215/04
PERFORMING OPERATIONS; TRANSPORTING
B65D41/36
PERFORMING OPERATIONS; TRANSPORTING
B65D50/066
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D50/04
PERFORMING OPERATIONS; TRANSPORTING
B65D41/06
PERFORMING OPERATIONS; TRANSPORTING
B65D41/36
PERFORMING OPERATIONS; TRANSPORTING
B65D41/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A child-resistant closure device for a rigid plastic container having a tapered neck section and method of manufacture. The device has a substantially circular neck and inner lid surface. The neck includes anchors which engage with nodes on the inner lid surface. The tapered section of the neck acts as a spring engaging the nodes with the anchors. The closure device may be engaged by rotating the lid in relation to the neck. To disengage the closure device a simultaneous downward and rotational force must be applied. The lid and the container, including the closure, can be blow molded at the same time or separately.
Claims
1. A closure system for a rigid plastic container, the closure system comprising: a lid having a sidewall defining an inner surface, the inner surface including at least two nodes a distance apart that extend radially inward, a neck, defining an opening, the neck including: a first end and a second end, wherein the first end is closer to the container than the second end, at least two anchors located a distance apart and extending radially outward from an outer surface of the neck, the anchors having (i) a first anchor part comprising an undercut, and (i) a second anchor part comprising a stop, the second anchor part adjacent to the first anchor part, wherein the anchors are located further from the first end than the beginning of a tapered section and are adapted to contact the tapered section when the lid is positioned with the nodes below the undercut, and the tapered section beginning at the first end, tapering towards the second end, wherein the tapered section is adapted to act as a spring and provides a bias force upon the nodes in a direction away from the container and towards the undercuts when the lid is positioned with the nodes below the undercuts.
2. The closure system of claim 1, wherein the tapered section tapers at an angle of between about 10 and about 25 degrees.
3. The closure system of claim 2, wherein the angle is about 18 degrees.
4. The closure system of claim 1, wherein the tapered section contains a curve.
5. The closure system of claim 1, wherein the closure system has a thickness of between about 0.1 mms and about 4 mms.
6. The closure system of claim 5, wherein the closure system has a thickness of about between about 1.2 mm and about 1.8 mms.
7. The closure system of claim 1, wherein the nodes are a height of between about 0.1 mms and about 10 mms from the inner surface of the sidewall.
8. The closure system of claim 1, wherein the anchors are a height of between about 0.1 mms and about 10 mms from the outer surface of the neck.
9. The closure system of claim 1, wherein a first section of the first anchor point is pitched towards the container.
10. The closure system of claim 1, wherein the nodes are pitched towards the top of the lid.
11. The closure system of claim 1, further comprising three or more anchors.
12. The closure system of claim 1, wherein the anchors are bayonet lugs.
13. The closure system of claim 1 further comprising a first lip connected to the second end and substantially perpendicular to the outer surface of the neck.
14. The closure system of claim 1, further comprising a handle, grip, notch, or any combination thereof attached to the lid.
15. The closure system of claim 1, further comprising the top of the lid having ribs for transmitting force applied in the direction of the container radially outward across the lid.
16. The closure system of claim 1, wherein the container is attached to the first end.
17. The closure system of claim 16, wherein the shape of the container is square, triangular, spherical, cylindrical, rectangular, oval, or free form.
18. The closure system of claim 1, wherein the outer surface of the lid is square, triangular, spherical, cylindrical, rectangular, oval, or free form.
19. The closure system of claim 1, further comprising lid stop extending inward from the inner surface of the lid and adapted to engage a container stop extending radially outward from the container wherein when the container stop is engaged with the lid stop further rotation of the lid is restricted.
20. The closure system of claim 1, wherein the distance between the anchors and the distance between the nodes is substantially equal.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The invention is best understood from the following detailed description when read in conjunction with the accompanying drawing. It is emphasized that, according to common practice, the various features of the drawing are not to scale. On the contrary, the various features are arbitrarily expanded or reduced for clarity. Included in the drawing are the following figures:
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DESCRIPTION OF THE INVENTION
(17) The features and benefits of the disclosed closure system are illustrated and described by reference to exemplary embodiments. The disclosure also includes the drawing, in which like reference numbers refer to like elements throughout the various figures that comprise the drawing. This description of exemplary embodiments is intended to be read in connection with the accompanying drawing, which is to be considered part of the entire written description. Accordingly, the disclosure expressly should not be limited to such exemplary embodiments illustrating some possible non-limiting combinations of features that may exist alone or in other combinations of features.
(18) In the description of embodiments, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,” “above,” “below,” “up,” “down,” “top,” and “bottom” as well as derivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be construed or operated in a particular orientation. Terms such as “attached,” “affixed,” “connected,” “coupled,” “interconnected,” and similar terms refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both moveable or rigid attachments or relationships, unless expressly described otherwise.
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(20) In a non-limiting embodiment, the closure system 100 incorporates a child-resistant closure with a rigid plastic container. In one non-limiting embodiment the lid can be blow molded at the same time as the closure and main body shape. The closure can also be blown separately. The ability to blow mold the lid and closure at the same time may provide cost savings. The lid of the container has protruding nodes which interact and lock into the body shape with undercuts (i.e., a locking feature) that accept the nodes. In one non-limiting embodiment, a clockwise turning motion pulls the lid down under an anchor; the nodes are then forced up into the undercuts by a tapered section of the container neck that acts as a spring. In another non-limiting embodiment, when the nodes engage with the undercuts an audible sound is produced.
(21) To disengage the closure a downward force is needed to bypass the locking feature before the lid can be rotated for removal. In one non-limiting embodiment, the removal of the closure requires two simultaneous motions, a push down motion and a turn motion. The push down and turn motion requires more force and/or dexterity than a small child can exert, rendering the closure child-resistant and senior-friendly in meeting the needs of the child-resistive packaging (CRP) standards of the Consumer Products Safety Council. The disclosed closure may also be easier to carry, open, and close.
(22) Neck Structure
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(24) The neck 102 has an inner surface and an opposite outer surface. Both the inner surface and the outer surface of the neck 102 can be parallel or substantially parallel to the axis 101.
(25) The outer surface of the neck 102 includes a first end 106 having a first diameter and a second end 108 having a second diameter. The first end 106 is closer to the container 110 than is the second end 108. The first diameter is greater than the second diameter.
(26) The outer surface of the neck 102 includes a tapered section 112 beginning at the first end 106, tapering towards the second end 108, and may terminate at a point 114 when the diameter of the tapered section 112 is about the same as the second diameter. In a non-limiting embodiment the angle from vertical at which the tapered section 112 tapers is between about 10 and 25 degrees. In one embodiment, the angle is between about 12 and 20 degrees. In another embodiment the angle is between about 15 and about 18 degrees from vertical. In a further embodiment, the angle is about 10, about 11, about 12, about 13, about 14, about 15, about 16, about 17, about 18, about 19, about 20, about 21, about 22, about 23, about 24, or about 25 degrees from vertical.
(27) The taper section 112 is not required to be a continuous taper; it may contain a curve.
(28) The outer surface of the neck 102 includes at least two anchors 116. The anchors 116 may be located a distance apart. The distance may be equal or substantially equal. For example, 3 anchors 116 can be spaced about 120 degrees apart, 4 anchors 116 can be spaced about 90 degrees apart, 5 anchors 116 can be spaced about 72 degrees apart, 6 anchors 116 can be spaced about 60 degrees apart, and 8 anchors 116 can be spaced about 45 degrees apart. Conversely, the anchors 116 may be spaced an irregular distance apart. For example, 4 anchors 116 may be located as follows when compared to a compass rose: 0 degrees, 100 degrees, 200 degrees, and 300 degrees. In one embodiment, however, the anchors 116 are a substantially equal distance apart.
(29) The number of anchors 116 is also not restricted to two. In one embodiment, four nodes 204 engage four anchors 116, however, non-limiting embodiments of the present invention can include 3, 4, 5, 6, or 8 anchors 116 for engaging two or more nodes 204 on the lid 200. Such additional anchors 116 and their spacing may increase the weight of the product in the container 110 that can be supported by the closure system 100.
(30) The anchors 116 extend radially outward from the outer surface of the neck 102. Although
(31) The anchors 116 include a first part 118 containing an undercut 120. The undercut 120 might also be called a channel, groove, notch, serif, or other similar name. The first section 118 may be perpendicular or substantially perpendicular to the axis 101. The first section 118 may also be angled in relation to the axis 101. The undercut 120 begins on the side of the first section 118 closest to the first end 106 and extends into the first section 118 towards the second end 108.
(32) Although
(33) In one embodiment, the first section 118 and the undercut 120 are horizontal, however, non-limiting embodiments of the present invention may include anchors 116 having a first section 118 or undercut 120 that are angled either upward or downward from horizontal. For example, the anchor 116 can have a first section 118 that may be angled towards the bottom of the container 110. Such a design of the anchor 116 may result in increased engagement between the nodes 204 and anchors 116 which may result in the closure 100 being able to support containers 110 containing products weighing in excess of twenty-five (25) pounds.
(34) Optionally, the anchor 116 may include a second part 122 containing a stop. The second section 122 may be adjacent to the first section 116. In another non-limiting embodiment, the second section 122 may begin at the first end 106 and connect to the first section 118 at an edge of the first section 118 closest to the undercut 120. This second section 122 may also act as a stop and/or guide to prevent the node 204 from being rotated past the undercut 120 and/or guide the node 204 to the entry of the undercut 120. In a non-limiting embodiment, the second section 122 when engaged with a node 204 can withstand stripping torque up to 70 inch-pounds.
(35) As shown in
(36) A bottom lip 126 may also be attached to the neck 102 and can be used to join the container 110 with the first end 106. The bottom lip 126 can project either radially inward or radially outward from the neck 102 depending on the shape of the container 110. Specifically, if the shape of the container 110 at the location to be joined with the neck 102 is narrower than the neck 102, the bottom lip 126 may project radially inward from the first end 106. Conversely, if the neck 102 is narrower than the shape of the container 110 at the location to be joined with the neck 102, the bottom lip 126 may project radially outward from the first end 106.
(37) Lid Structure
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(39) In a non-limiting embodiment, the surface 300 for covering the opening 104 may have a diameter greater than four (4) inches. Such a diameter may make the lid 200 more difficult to grasp for children with smaller hands than adults with larger hands. Thus the greater diameter potentially makes the closure system 100 more difficult for a child to open.
(40) The inner surface of the lid 200 includes at least two nodes 204. The nodes 204 may be located a distance apart. The distance may be equal or substantially equal. For example, 3 nodes 204 can be spaced about 120 degrees apart, 4 nodes 204 can be spaced about 90 degrees apart, 5 nodes 204 can be spaced about 72 degrees apart, 6 nodes 204 can be spaced about 60 degrees apart, and 8 nodes 204 can be spaced about 45 degrees apart. Conversely, the nodes 204 may be spaced an irregular distance apart. For example, 4 nodes 204 may be located as follows when compared to a compass rose: 0 degrees, 100 degrees, 200 degrees, and 300 degrees. In another embodiment, however, the nodes 204 are a substantially equal distance apart.
(41) The number of nodes 204 is also not restricted to two. In one embodiment, four nodes 204 engage four anchors 116, however, non-limiting embodiments of the present invention can include 3, 4, 5, 6, or 8 nodes 204 for engaging two or more anchors 116 on the neck 102. Such additional nodes 204 and their spacing may increase the weight of the product in the container 110 that can be supported by the closure system 100.
(42) The nodes 204 extend radially inward from the inner surface of the sidewall 202. Although
(43) In one embodiment, the nodes 204 are horizontal, however, non-limiting embodiments of the present invention may include nodes 204 that are angled either upward or downward from horizontal. For example, a node 204 may be pitched towards the surface 300 for covering the opening 104. Such an design of the nodes 204 may result in increased engagement between the nodes 204 and anchors 116 which may result in the disclosed closure 100 being able to support containers 110 containing products weighing in excess of twenty-five (25) pounds.
(44) In the non-limiting exemplary embodiment depicted in
(45) In the non-limiting exemplary embodiment depicted in
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(47) Node/Anchor Engagement
(48) As depicted in
(49) In an alternate non-limiting embodiment, a downward force is not required to engage the closure system 100. Instead the anchors 116 may contain a ramp section angled towards the first edge, such as a bayonet lug. In such an embodiment, when a rotational force is applied the ramps guide the nodes 204 against the force being imparted by the tapered section 112 below the anchors 116. When the node 204 reaches the undercut 120, the force imparted by the tapered section 112 engages the node 204 and the anchor 116.
(50) To disengage the closure system 100 a downward force is needed to bypass the locking feature before the lid 200 can be rotated for removal. In a non-limiting embodiment, the closure system 100 is disengaged by applying a downward force to the lid 200 and simultaneously rotating the lid 200.
(51) In a non-limiting embodiment, the closure system 100 may be engaged by rotating the lid 200 clockwise in relation to the neck 102 or counterclockwise in relation to the neck 102. Conversely, the closure system 100 may be disengaged by applying a downward force to the lid 200 and simultaneously rotating the lid 200 clockwise in relation to the neck 102 or counterclockwise in relation to the neck 102.
(52) In a non-limiting embodiment, the anchors 116 may have a height of between about 0.1 mms and about 10 mms from the outer surface of the neck 102. In another embodiment, the anchors 116 may have a height of between about 2.0 mms and about 6.0 mms from the outer surface of the neck 102. In a further embodiment, the anchors 116 may have a height of between about 3.0 mms and about 5.0 mms from the outer surface of the neck 102. In another embodiment, the anchors 116 may have a height of about 4.2 mms from the outer surface of the neck 102.
(53) In a non-limiting embodiment, the nodes 204 may have a height of between about 0.1 mms and about 10 mms from the inner surface of the sidewall 202. In another embodiment, the nodes 204 may have a height of between about 3.0 mms and about 8.0 mms from the inner surface of the sidewall 202. In a further embodiment, the nodes 204 may have a height of between about 5.0 mms and about 7.0 mms from the inner surface of the sidewall 202. In another embodiment, the nodes 204 may have a height of about 6.5 mms from the inner surface of the sidewall 202.
(54) Container Structure
(55) As depicted in
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(58) In a non-limiting embodiment, one or more markers 212 may be added to the container 110 and the lid 200. The alignment of the markers 212 on the lid 200 and the markers 212 on the container 110 may signal that the closure system 100 is in the open or closed position. The markers 212 may be any design. For example, the marker 212 may be words, numbers, arrows, diamonds, triangles, circles, logos, or locks depicted in either a locked or unlocked orientation.
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(60) Closure Manufacture
(61) In a non-limiting embodiment, the closure system 100 can be manufactured by a blow molding process, including but not limited to, extrusion blow molding, injection blow molding, injection stretch blow molding, or any combination thereof. In one non-limiting embodiment the lid 200 may be manufactured at the same time as the container 110. Conversely, in another non-limiting embodiment, the lid 200 can be manufactured separately. In one embodiment, the manufacture of the product occurs via blow molding both the lid 200 and the container 110 at the same time.
(62) In another non-limiting embodiment, the closure system 100 can be manufactured by an injection molding or rotational molding process.
(63) In a non-limiting embodiment, material thickness is controlled by typical extrusion blow molding methods. As the plastic parison is extruded, the thickness is controlled by changing multiple programming points along the length of the parison. These thickness bands will result in the final container thicknesses after the parison inflates and stretches out to touch the mold surface.
(64) In a non-limiting embodiment, the thickness of the plastic of the closure system is between about 0.1 mms and about 4 mms. In one embodiment, the thickness of the plastic is between about 1 mm and 2 mms. In a further embodiment, the thickness of the plastic is between about 1.2 mms and 1.8 mms.
(65) Materials Used in Manufacture
(66) The material employed in manufacturing the closure system 100 is any plastic or resin that may be used in a blow molding process. In non-limiting embodiments such materials may include polyethylene (“PET”), polyethylene naphthalate (“PEN”), High Density Polyethylene (HDPE), Low Density Polyethylene (LDPE), Polypropylene (PP), Polyvinyl Chloride (PVC), Thermoplastic Elastomers (TPE), Acrylonitrile Butadiene Styrene (ABS), Polyphenylene Oxide (PPO), Nylon/Polyamides (PA), Polycarbonate (PC), or combinations thereof. In addition, the container 110 can be mono-layered or multi-layered. In one embodiment, the material is High Density Polyethylene (HDPE).
(67) In non-limiting embodiments, the closure system 100 may be manufactured using a recyclable PCR resin. As a result, the closure system 100 may be manufactured entirely of recycled materials. Conversely, the closure system 100 may be manufactured entirely of virgin materials. In addition, the closure system 100 may be manufactured partially of recycled materials and partially of virgin materials.
(68) Exemplary Packaged Products
(69) Because the closure system 100 is child-resistant, the container 110 may be filled with products that adults may not wish for children to handle or ingest. In non-limiting embodiments, the products that fill the container 110 may be chemicals, such as pool chemicals, laundry pods, pharmaceuticals, or any other dry product used within the chemical or food industries. The handle 206 enables the user to carry a great deal of weight thus making the closure system 100 ideal for heavy products on the market like cat litter and dry animal foods.
(70) In a non-limiting embodiment, an induction seal may be applied to the opening 104.
(71) Adjustable Force Required to Engage/Disengage Closure
(72) By varying the length and taper-angle of the tapered section 112 and the type or thickness of the plastic used to manufacture the closure system 100, the force required to bypass the anchor 116 can be adjusted. For example, the force required to bypass the anchor 116 may be 8 pounds for one embodiment. By adjusting the length and taper-angle of the tapered section 112 and the type or thickness of plastic used, however, the force required to bypass the anchor 116 can be increased to 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, or 25 pounds.
(73) In a non-limiting embodiment, the closure system 100 is engaged by first contacting the lid 200 and the neck 102. The lid 200 is then rotated so that the nodes 204 pass between the first sections 118 of the anchors 116 in the direction of the axis 101. Applying a downward force on the lid 200 causes a deflection and/or deformation of the tapered section 112 and/or nodes 204 thereby permitting the nodes 204 to bypass the anchors 116. The lid 200 is then rotated so that the nodes 204 are beneath the undercut 120. Finally, the downward force is removed thereby permitting the tapered section 116 to return to its original shape and impart an upward force to engage the nodes 204 with the undercut 120.
(74) To disengage the closure system 100 a downward force is needed to bypass the locking feature before the lid 200 can be rotated for removal.
(75) In a non-limiting embodiment, the closure system 100 may be engaged by rotating the lid 200 clockwise in relation to the neck 102. Conversely, in another non-limiting embodiment, the closure system 100 may be engaged by rotating the lid 200 counter-clockwise in relation to the neck 102. In a non-limiting embodiment, the closure system 100 may be disengaged by applying a downward force to the lid 200 and simultaneously rotating the lid 200 clockwise in relation to the neck 102. Conversely, in another non-limiting embodiment, the closure system 100 may be disengaged by applying a downward force to the lid 200 and simultaneously rotating the lid 200 counter-clockwise in relation to the neck 102.
(76) In summary, the present invention provides child-resistant and senior friendly features. The engagement of the closure system 100 is a push down and turn motion which audibly clicks in place when it is locked. The disengagement of the closure system 100 may require two simultaneous motions, a push-down motion and a turn-to-lock motion, thus becoming child-resistant.
(77) Although illustrated and described above with reference to certain specific embodiments, the present invention is nevertheless not intended to be limited to the details shown. Rather, various modifications may be made in the details within the scope and range of equivalents of the claims and without departing from the spirit of the invention. It is expressly intended, for example, that all ranges broadly recited in this document include within their scope all narrower ranges which fall within the broader ranges.