ANTENNA SUPPORT SYSTEM AND METHOD OF INSTALLING THE SAME
20210111474 · 2021-04-15
Inventors
Cpc classification
H01Q1/1242
ELECTRICITY
H01Q1/1264
ELECTRICITY
International classification
Abstract
Systems and methods of modifying an existing antenna base station are provided. Such methods may comprise the steps of replacing legacy antenna support brackets (10) with a new mast clamp arrangement (200) coupled with a steering and locking unit (100).
Claims
1. An antenna support system comprising: a universal clamp kit having: a first and a second universal clamp plate; a first set of components for adapting the universal clamp plates to form a first clamp to clamp a first shape of antenna mast section; and, a second set of components for adapting the universal clamp plates to form a second clamp to clamp a second shape of antenna mast section; and, an azimuth steering unit configured to attachment to the first universal clamp plate.
2. An antenna support system according to claim 1, wherein the first and second shapes of antenna mast section are selected from: a square section, a planar section, an angle section and a circular section.
3. An antenna support system according to claim 1, wherein at least the first clamp engages with the first shape of antenna mast section such that the first clamp cannot be rotated relative to the first shape of antenna mast section.
4. An antenna support system according to claim 1, wherein the first universal clamp plate is attachable to a wall.
5. An antenna support system according to claim 1, wherein the first and second universal clamp plates are different.
6. An antenna support system according to claim 1, wherein the first and second universal clamp plates are the same.
7. An antenna support system according to claim 1, wherein the azimuth steering unit comprises a housing containing a rotational joint.
8. An antenna support system according to claim 5, wherein the rotational joint comprises a rolling element bearing.
9. An antenna support system according to claim 1, wherein the azimuth steering unit comprises a locking mechanism configured to mechanically lock the steering unit at a predetermined angle.
10. An antenna support system according to claim 9, wherein the locking mechanism comprises a locking plate comprising a plurality of openings, and a locking member engageable with each of the plurality of openings to thereby lock the steering unit.
11. An antenna support system according to claim 1, wherein the first and second clamps are configured to support an antenna by virtue of mechanical friction with the first or second shapes of mast sections respectively.
12. A method of installing an antenna support system comprising the steps of: providing a universal clamp kit having: a first and a second universal clamp plate; a first set of components for adapting the universal clamp plates to form a first clamp to clamp a first shape of antenna mast section; and, a second set of components for adapting the universal clamp plates to form a second clamp to clamp a second shape of antenna mast section; providing an azimuth steering unit; selecting one of the first and second sets of components; assembling the first or second clamp dependent upon the selected set of components; attaching the azimuth steering unit to one of the first and second universal clamp plates; clamping a mast member with the first or second clamp; and, attaching a cellular antenna to the azimuth steering unit.
13. A method of modifying an assembly of a mast and cellular antenna, the assembly comprising: an antenna mast comprising a mast member; a support bracket attached to the mast member at a first end, and to a pole at a second end; a first antenna attached to the pole so as to be rotatable with respect to the pole in at least one of a vertical and horizontal axis; the method comprising the steps of: removing the support bracket and the antenna from the mast; providing a mast clamp configured to clamp the mast member between at least a first and second part of the mast clamp; providing an azimuth steering unit; attaching the steering unit to the mast clamp; clamping the mast member with the mast clamp; and attaching one of the first antenna and a second antenna to the steering and locking unit.
14. A method of modifying an assembly of a mast and cellular antenna according to claim 13, comprising the steps of: assembling the one of the first antenna and a second antenna, azimuth steering unit and mast clamp before clamping the mast member with the mast clamp.
15. A method of modifying an assembly of a mast and cellular antenna according to claim 14, comprising the step of: locking the steering unit before clamping the mast member with the mast clamp.
16. A method of modifying an assembly of a mast and cellular antenna according to claim 15, comprising the steps of: measuring the orientation of the mast member; identifying a desired antenna heading; calculating the required azimuth steering angle of the steering unit to achieve the desired antenna heading; and locking the steering unit at the required azimuth steering angle before clamping the mast member with the mast clamp.
17. A method of modifying an assembly of a mast and cellular antenna according to claim 16, wherein the step of locking takes place before a step of elevating the antenna to the required height.
18. A method of modifying an assembly of a mast and cellular antenna according to claim 13, wherein the assembly comprises two spaced-apart support brackets, and wherein the pole extends between the support brackets.
19. A method of modifying an assembly of a mast and cellular antenna according to claim 13, wherein the method comprises: providing two mast clamps; providing two azimuth steering units, attached to respective mast clamps; attaching the first or a second antenna to the mast at two spaced apart positions using the two mast clamps such that the azimuth steering axes of the steering units are aligned.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0110] The disclosed embodiments and other features, advantages, and aspects of the example antenna mounting apparatuses contained herein, and the matter of attaining them, will become apparent in light of the following detailed description of various exemplary embodiments of the present disclosure. Such detailed description will be better understood when taken in conjunction with, and with reference to, the accompanying drawings in which:
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[0125] While the present disclosure is susceptible to various modifications and alternative forms, exemplary embodiments thereof are shown by way of example in the drawings and are herein described in detail.
DETAILED DESCRIPTION
[0126] Referring to
[0127] According to the present disclosure, there are five brackets for attaching the steering and locking unit 100 (and therefore an antenna) to a range of structures. The different types of brackets are: [0128] H-type bracket 200—for attachment to square sections (
[0133] The brackets form part of an antenna mounting kit or system, comprising various components common to one or more of the brackets. These components are: [0134] Bracket plate 108—used in all types of bracket; [0135] Back plate 110—used in types H, E, P; [0136] Pole clamp plate 112—used in types J, P; [0137] Angle section 114—used in types H, J.
[0138] Other components are used in each bracket type, but tend to be unique to that bracket. Therefore the kit or system is modular—the common parts of the kit can be combined in different ways to attach antennas to different types of structure.
[0139] Each bracket H, E, J, P is essentially an adaptor to clamp the relevant section of the structure and present a face for attachment of the steering and locking unit 100. The clamps do not rely on drilling holes or openings in the underlying structure (with the exception of the W-type bracket for walls).
Bracket Plate 108
[0140] Referring to
[0141] The plate 108 is symmetrical about a plane of symmetry P, coincident with a transverse axis T and normal to a long axis L. Each side has a plurality of fixing holes 116 divided into a first set 117 and a second set 118. Each set 117, 118 is in an “L” shape nested in a corner of the plate 115. A pair of clamping holes 119 are provided on each side of the plate 108, aligned along the plate's long axis L. Three steering unit fixing holes 120 are provided in a line parallel to, and offset from the transverse axis T. A pair of pole clamp plate fixing holes 121 are provided spaced along the transverse axis T.
Back Plate 110
[0142] Referring to
[0143] A pair of pole clamp plate fixing holes 124 are provided spaced along the transverse axis T.
[0144] On one side of the plate 110, a curved open slot 125 is provided, extending from the periphery. On the opposite side a clamping hole 126 is provided.
Pole or Circular Section Clamp Plate 112
[0145] The pole clamp plate 112 shown in
[0146] Advantageously, the pole clamp plate 112 can be a “plug-n-play” component to the bracket plate 108 and the Back plate 110. Using the pole clamp plate 112 colinearly with a pole, it is ensured that the selected clamp configuration has the required surface contact with the pole so as the friction generated between the pole clamp plate and the pole is adequate to support both the weight and the wind loading of the installed antenna after installation on the mast.
[0147] It will be noted that the contact surface area of the pole clamp plate 112 is at least ten times more than that of the prior art collar 27, 29 found on the legacy antenna “support” system, ensuring that the novel support system of the present disclosure can withstand higher weight and wind-load than the legacy solutions.
Angle Section 114
[0148] The angle section 114 comprises a first portion 131 and a second portion 132 at right angles to each other. The first portion 131 comprises a bore 133, and the second portion two spaced apart bores 134, one close to the first portion than the other.
[0149] Advantageously, the angle section 114 can be a “plug-n-play” component with the bracket plate 108 in order to form the H-type bracket 200 and the J-type bracket 400 (described below). At the H-type bracket 200 configuration on the second portion 132 the two spaced apart bores 134 can be fixed in pairs on the bore set 117 and the bore set 118 of the bracket plate 108 (2×angle section 114 components are needed).
H-Type Bracket 200
[0150] The H-type bracket assembly shown in
[0151] The H-type bracket is used for square section mast members, such as upright member 4 in
[0152] The angle sections 114 are attached to the bracket plate 108 with screws 206 passing through the bores 134 and fixing holes 116 in the first set 117. They are secured with nuts. The angle sections 114 are then attached to the member 4 in order to align the bracket plate 108 on the mast's vertical structural member and ensure the symmetry of the steering unit fixing holes 120, along with the symmetry of the azimuth steering unit locking plate 104. In this way, the installed antenna can be tightly secured, collinearly on the mast's vertical structural member, as such the antenna reflector/backplane cannot be twisted when clamped on the mast.
[0153] The back plate 110 is positioned on an opposite side of the member 4 to the bracket plate 108. A first clamping bolt 202 is fed through a clamping hole 119 of the bracket plate and the aligned clamping hole 126 of the back plate. A second clamping bolt 202 is fed through a second clamping hole 119 of the bracket plate and the aligned clamping slot 125 of the back plate. The locking nuts 204 are used to tension the bolts 202 and thereby produce a clamping force on the member 4 to secure the bracket 200 in position. It will be noted that the attachment of the angle sections 114 to the member 4 is merely for alignment purposes, and is not intended to support any load (this is supported by the clamping force/friction of the bracket 200).
[0154] The steering and locking unit 100 is attached to the bracket plate 108 by securing fasteners through the spaced-apart fixing holes 150 of the unit 100 and the steering unit fixing holes 120. It should be noted that the attachment of the unit 100 to the plate 108 takes place before the plate 108 is assembled with the rest of the bracket 200 to clamp the member 4. The horizontal length of the azimuth steering and locking unit 100 enables the position of the antenna to be offset the mast.
[0155] As such, an antenna of around three meter height and half a meter width can be placed spaced apart from the mast section on the horizontal plane in order to achieve azimuth steering of 120° range and tilt inclination of 20° range (up-tilt or down-tilt) without clashing on the mast structural members.
[0156] In this way the novel antenna support system of the present disclosure is simple and fast, and can take place in one discrete phase. In this single installation phase the new antenna support system (H-type bracket configuration) is installed on the antenna along with its azimuth steering units 100 and tilt brackets 26, 28 on the ground.
[0157] Because of the ability of the units 100 to be locked into a predetermined angular orientation, the steering angle can be selected and “locked in” before the assembly is taken up the mast to the appropriate height. Once installed, the antenna azimuth alignment is correct. This is clearly desirable due to the small amount of time it takes the riggers to perform such an installation. Smaller times of specialized personnel (like riggers) on tower-top, positively impacts installation costs, revenues (decreased site-down-time), health and safety at work.
[0158] The idea of alignment with respect to a “reference frame” was introduced in applicant's earlier application WO2013/171291. This idea can be combined with the embodiments described herein to solve some of the above-mentioned problems with the prior art. In particular, the orientation of the mast member can be measured to a high degree of accuracy. The required steering angle can then be determined to achieve the desired antenna heading. The steering angle can be “locked in” using the steering and locking unit on the ground (pre-assembled with the antenna and bracket 200) before installation. Therefore when the rigger installs the antenna by attaching the bracket 200 as described above, the antenna heading will be correct, eliminating any error. The idea of alignment with respect to a “reference frame” as introduced in applicant's earlier application WO2013/171291 is applied to all mounting brackets disclosed in the present disclosure.
[0159] The H-bracket design shown in
[0160] It should be noted that in the present embodiment, a pair of H-type brackets 200 spaced along the mast with respective azimuth steering units 100 weighs less than 10 Kg in total. When replacing the prior art antenna supports 12, 14 and pole 22 the tower-top can be relieved of more than 50 Kgs of unnecessary weight per antenna. This H-type bracket advantage positively impacts the mean time between failure (MTBF) of the tower itself—not to mention that on marginal static cases (especially when RAN technology network upgrades are needed), expensive mast reinforcements can be avoided and CO.sub.2 emissions into the environment can be significantly minimized.
E-Type Bracket 300
[0161] The E-type bracket is used for angle sections such as the member 301 in
[0162] The E-type bracket assembly shown in
[0163] Two of the plates 108 are attached using two spaced-apart outer angle plates 302 (
[0164] The other two plates 108 are attached using two spaced-apart inner angle plates 304 (
[0165] The inner and outer subassemblies are positioned either side of the member 301 and clamped together with clamping bolts 308 through the outermost clamping holes 119 of the bracket plates to clamp the member 301.
[0166] The steering and locking unit 100 can be attached to the outer bracket plates 108 by securing fasteners through the spaced-apart fixing holes 150 of the unit 100 and the steering unit fixing holes 120. It should be noted that the attachment of the unit 100 to the plate 108 takes place before the plate 108 is assembled with the rest of the bracket 300 to clamp the member 301.
[0167] The horizontal length of the azimuth steering and locking unit 100 enables the position of the antenna to be offset the mast. As such, an antenna of around three meter height and half a meter width can be placed spaced apart from the mast section on the horizontal plane in order to achieve azimuth steering of 120° range and tilt inclination of 20° range (up-tilt or down-tilt) without clashing on the mast structural members.
[0168] In this way the novel antenna support system of the present disclosure is simple and fast, and can take place in one discrete phase. In this single installation phase the new antenna support system (E-type bracket configuration) is installed on the antenna along with its azimuth steering units 100 and tilt brackets 26, 28 on the ground.
[0169] The E-type bracket 300 can be configured to clamp a range of different angle section members 301. In particular the outer angle plates 302 and inner angle plates 304 can be attached to the respective bracket plates 108 via a range of openings of the pluralities of openings provided in those angle plates (each is shown with three pairs of attachment openings).
[0170] Some examples of the dimensions of the angle section members that may be accommodated:
TABLE-US-00001 140 × 140 × 13 mm 140 × 140 × 15 mm 150 × 150 × 12 mm 150 × 150 × 14 mm 150 × 150 × 15 mm 150 × 150 × 18 mm 160 × 160 × 15 mm 180 × 180 × 16 mm 180 × 180 × 18 mm 200 × 200 × 16 mm
[0171] It should also be noted that steering and locking units 100 and antennas can be attached to each of the outer bracket plates 108 simultaneously. This allows two antennas to be attached to each member 301. So, in the event that the mast is triangular in section (three vertical members), it is possible to attach up to six antennas. In the event that the mast is square in section (four vertical members), it is possible to attach up to eight antennas.
[0172] For such a configuration the weight that can be saved from tower-top is over 500 Kgs. Taking into account that more new antennas need to be installed on existing masts with the introduction of i.e. 5G technology and the new frequency spectrum allocations, such weight savings are significant for the improvement of the mast's mean time between failure (MTBF), the reduction of costs involved to mast reinforcements and the environmental benefits the minimized CO.sub.2 emissions offer.
J-Type Bracket 400
[0173] The J-type bracket is used for circular sections such as the member 401 in
[0174] The J-type bracket assembly shown in
[0175] The angle sections 114 are attached to one end of two of the brackets 108, and to both ends of the other bracket 108 with screws 408 using the fixing holes 117, 118. The plates are then attached by connecting the angle sections 114 with the links 404 (two extending between each adjacent bracket 108). The links are articulated such that the plates 108 are rotatable relative to one another.
[0176] The clamp brackets 406 are attached to the free ends of the arrangement by attachment to the innermost clamping hole 119.
[0177] A pole clamp plate 112 is attached to each of the plates 108 via screws 408 engaging the pole clamp plate fixing holes 121 on the plate 108 and the fixing holes 130 on the plate 112.
[0178] The arrangement can then be equally spaced “wrapped” around the pole 401, the clamping bolt 410 inserted through the clamp brackets and the locking nuts 412 used to put the bolt 410 in tension to clamp the bracket 400 to the pole 401.
[0179] Advantageously, depending on pole 401 diameter i.e. Φ 114, Φ 150, Φ 200, etc, the links 404 can be provided in various lengths in order to secure the J-type bracket to fit the required pole.
[0180] The steering and locking unit 100 can be attached to the outer bracket plates 108 by securing fasteners 414 through the spaced-apart fixing holes 150 of the unit 100 and the steering unit fixing holes 120. It should be noted that the attachment of the unit 100 to the plate 108 takes place before the plate 108 is assembled with the rest of the bracket 400 to clamp the member 401.
[0181] Taking into account that usually 3 antennas (for a 3-sector site), half a meter wide and with azimuth range freedom of 120 degrees each are to be installed on the pole, the J-type bracket 400 in conjunction with the azimuth steering unit 100 allows the use of poles of very small diameter. Using such poles for the purpose is not only inexpensive but also practical and straightforward to implement.
[0182] It is often desirable to exchange old antennas with more modern antennas (typically larger in size) on monopole rooftop masts. Such base stations are typically covered with camouflage and/or a radome. The J-type bracket deployment according to the present disclosure can make it possible for the same camouflage to be used, instead of having to swap to a larger diameter one. Ordinarily, the external radius of the new antennas combined with the prior art antenna “support” would extend the antenna outer surface radially outwardly. As such it would clash on the (fixed) camouflage. By swapping the prior art antenna “support” for the novel one proposed herein, the external radius of the new antennas is minimised (at the same time offering the required azimuth steering capability). This is highly desirable not only due to the costs involved on such activity, but also to retain the initial aesthetic reasons the camouflage was selected from the beginning.
[0183] Special azimuth steering units could be used for the purpose, such as the ones shown on
[0184] It should be noted that a pair of J-type bracket type 400 spaced along the mast weighs less than 10 Kg in total, such as when comparing to the prior art antenna supports 12, 14 and pole 22 the tower-top can be relieved from more than 170 kgs of unnecessary weight per three antennas installed. This J-type bracket advantage positively impacts the mean time between failure (MTBF) of the pole itself—not to mention that on marginal static cases (especially when RAN technology network upgrades are needed), expensive mast reinforcements can be avoided and CO.sub.2 emissions into the environment can be significantly minimized.
P-Type Bracket 500
[0185] The P-type bracket assembly 500 shown in
[0186] The P-type bracket is used for circle section mast members, such as pole member 501.
[0187] A pole clamp plate 112 is attached to each of the plates 108, 110 via screws 506 engaging the pole clamp plate fixing holes 121, 124 on the plates 108, 100 respectively and the fixing holes 130 on the plates 112.
[0188] The back plate 110 is positioned on an opposite side of the member 4 to the bracket plate 108. A first clamping bolt 502 is fed through a clamping hole 119 of the bracket plate and the aligned clamping hole 126 of the back plate. A second clamping bolt 502 is fed through a second clamping hole 119 of the bracket plate and the aligned clamping slot 125 of the back plate. The locking nuts 504 are used to tension the bolts 502 and thereby produce a clamping force on the member 501 to secure the bracket 500 in position.
[0189] The steering and locking unit 100 is attached to the bracket plate 108 by securing fasteners through the spaced-apart fixing holes 150 of the unit 100 and the steering unit fixing holes 120. It should be noted that the attachment of the unit 100 to the plate 108 takes place before the plate 108 is assembled with the rest of the bracket 200 to clamp the member 501. The installed unit 100 is shown in
[0190] P-type brackets are an option for installation of the azimuth steering units 100, when the user may not want to replace the legacy antenna “support”. The azimuth steering functionality of the unit 100 can be provided on the poles of legacy antenna “supports”.
W-Type Bracket 600
[0191] The W-type bracket is for installation of an antenna on a wall. The bracket plate 100 can be attached to a wall via screws 602 through the holes 119, and wall plugs 604. The steering and locking unit is attached as described above.
Spacers 700, 700′, 800
[0192] Referring to
[0193] Referring to
[0194] Referring to
[0195] Advantageously, when deploying antennas of high lengths and widths, where brackets need to be placed positioned far from the mast section on the horizontal plane, to achieve azimuth steering of 120 degree range and tilt inclination of 20 degree range (up-tilt or down-tilt) without clashing on the mast structural members, spacers can be of assistance.
[0196] Apart from the horizontal spacers 700, 700′ and 800, vertical spacers (not shown) may be also of use. Vertical spacers may extend vertically from the azimuth steering unit 100 in order to displace the antenna mounting points if needed. Since, the mast vertical structural members have limited available surface area for antenna mounting (due to the fact that the horizontal and diagonal cross-members are fixed to them in close patterns, and cannot be removed), as well as the fact that the antenna's vertical spacing of its top and bottom mounting points are fixed in position (which makes it very likely to coincide with the horizontal and diagonal cross-member mounting points on the mast vertical structural members), vertical spacers may be deployed to tackle the problem.
[0197] Advantageously, using the vertical spacer on J-type bracket, one may use antennas of different length i.e. one antenna of 2.6 meters and 2 antennas of 2 meters length by using the vertical spacer configurations on the bottom azimuth steering units.
Kit
[0198] In use, the present disclosure comprises a kit of parts comprising several components common to at least two of the above bracket assemblies (e.g. the plate 108). This provides the installer with the ability to select a combination of parts from the kit based on the type of member the antenna needs to be attached to.
[0199] After removal of the legacy support, the universal clamp arrangement of the present disclosure can be constructed from the kit, assembled with the steering and locking mechanism and clamped to the mast. Two such assemblies are configured in a spaced apart vertical relationship, with the axes of the steering units aligned on the azimuth steering axis Z′ (
Use
[0200] The present disclosure can be used on new antenna installations, but is well-suited to replacement of existing legacy installations. Referring to
[0201] While various embodiments of the components, systems, and methods hereof have been described in considerable detail, the embodiments are merely offered by way of non-limiting examples. Many variations and modifications of the embodiments described herein will be apparent to one of ordinary skill in the art in light of the present disclosure. It will therefore be understood by those skilled in the art that various changes and modifications may be made, and equivalents may be substituted for elements thereof, without departing from the scope of the disclosure. Indeed, this disclosure is not intended to be exhaustive or too limiting. The scope of the disclosure is to be defined by the appended claims, and by their equivalents.
[0202] Further, in describing representative embodiments, the disclosure may have presented a method and/or process as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. As one of ordinary skill in the art would appreciate, other sequences of steps may be possible. Therefore, the particular order of any steps disclosed herein should not be construed as limitations on the claims. In addition, the claims directed to a method and/or process should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequence may be varied and still remain within the spirit and scope of the present disclosure.
[0203] It is therefore intended that this description and the appended claims will encompass, all modifications and changes apparent to those of ordinary skill in the art based on this disclosure.