DISINFECTION SYSTEM DEVICE FOR PRODUCING OZONE WATER DIRECTLY IN WATER PIPE SYSTEM

Abstract

A disinfection system device for producing ozone water directly in a water pipe system contains an electrolytic tap water ozonation generator and holder. The electrolytic tap water ozonation generator includes at least one anode sheet and at least one cathode sheet. The holder includes a base, and the base has a locking portion, an inflow orifice, an outflow orifice, a connection interface, and a damping valve. A flow switch is mounted above the base and has an intake, and a discharge orifice of the flow switch is communicated with the outflow orifice. A top of the base is connected with one of two lids, the other lid is connected with the first socket and a second socket, and the other lid accommodates a control panel. The number of the anode sheet(s) is n which is a natural number and n≥1. The number of the cathode sheets is n+1.

Claims

1. A disinfection system device for producing ozone water directly in a water pipe system comprising an electrolytic tap water ozonation generator (1) and a holder (2) movably connected with the electrolytic tap water ozonation generator (1): wherein the ozone water generator (1) includes at least one anode sheet (1-4) and at least one cathode sheet (1-3), wherein a number of the anode sheet(s) (1-4) is n, and a number of cathode sheets (1-3) are n+1, wherein the number n is a natural number which is greater than or equal to 1, wherein the anode sheet(s) (1-4) is made of coated titanium anode, and the cathode sheets (1-3) are made of metal titanium or stainless steel; wherein the holder (2) includes a base (2-1), and the base (2-1) has a locking portion (2-1-1) formed on a bottom thereof, an inflow orifice (2-1-2) defined on a first end of the base (2-1), an outflow orifice (2-1-3) formed on a second end of the base (2-1), a connection interface (2-1-4) arranged on a bottom of a middle section of the base (2-1); wherein a damping valve (2-2) accommodated in the base (2-1), a flow switch (2-3) is mounted above the base (2-1) and has an intake communicating with the inflow orifice (2-1-2) via the water pipe system; and a discharge orifice of the flow switch (2-3) is communicated with the outflow orifice (2-1-3) of the base (2-1) via the water pipe system, a top of the base (2-1) is connected with one of two lids, wherein two sides of the other lid are connected with the first socket (2-5) and a second socket (2-6) for electrically connecting with a power supply, and the other lid accommodates a control panel (2-7) connected with the flow switch (2-3); wherein the control panel (2-7) is electrically connected with the power supply via the second socket (2-6), and the control panel (2-7) is electrically connected with the anode sheet(s) (1-4) and the at least one cathode sheet (1-3) via the first socket (2-5).

2. The disinfection system device as claimed in claim 1, wherein the anode sheet(s)(1-4) and the cathode sheets (1-3) are vertical arranged separately, at least one bottom of the anode sheet(s) (1-4) is electrically connected, and at least one bottom of the at least one cathode sheet (1-3) is electrically connected; the anode sheet(s) (1-4) and the cathode sheets (1-3) are fixed in a bucket (1-5), and a cap (1-7) is mounted on the bottom of the bucket (1-5), a partition (1-2) is disposed at the top of the anode sheet(s) (1-4) and the cathode sheets (1-3), a cover (1-1) is affixed on top of the bucket (1-5) and includes an inlet (1-1-1) and an outlet (1-1-2); the bucket (1-5) accommodates an anode conductive stud (1-9) and a cathode conductive stud (1-8) which are connected with the first socket (2-5) for electrically connecting with the electrolytic tap water ozonation generator (1), wherein the anode sheet(s) (1-4) and the cathode sheets (1-3) are connected with the first socket (2-5) via the anode conductive stud (1-9) and the cathode conductive stud (1-8).

3. The disinfection system device as claimed in claim 2, wherein the cover (1-1) of the electrolytic tap water ozonation generator (1) is inserted into the connection interface (2-1-4) of the base (2-1), the inlet (1-1-1) and the outlet (1-1-2) are communicated with the connection interface (2-1-4) of the holder (2); the cover (1-1) further includes at least one fastener (1-1-3) formed thereon, the holder (2) includes at least one locking portion (2-1-1) for engaging with the at least one fastener (1-1-3) respectively.

4. The disinfection system device as claimed in claim 1, wherein the two lids are a first lid (2-8) and a second lid (2-4), two sides of the second lid (2-4) are connected with the first socket (2-5) and the second socket (2-6), and the second lid 2-4 accommodates the control panel (2-7).

5. The disinfection system device as claimed in claim 1, wherein the coated titanium anode of the anode sheet(s) 1-4 consists of a titanium substrate and a tin dioxide coating layer consisting of ruthenium and nickel, in a tin dioxide coating layer.

6. The disinfection system device as claimed in claim 5, wherein a method of manufacturing the coated titanium anode comprises steps of: a. surface blasting the titanium substrate; b. putting titanium substrate into hydrochloric acid solution so as to be etched, wherein a volume percentage concentration of the hydrochloric acid solution is 10% to 30%; c. washing the titanium substrate by using water and placing the titanium substrate into another hydrochloric acid solution, a volume percentage concentration of which is 1% to 3%; d. drying the titanium substrate and coating material on the titanium substrate, wherein the coating material is tin dioxide coating solution, and the tin dioxide coating solution consists of ruthenium and nickel; e. baking until dry the titanium substrate in a temperature of 90° C. to 130° C. and for 3 minutes to 10 minutes in an infrared oven; f. placing and heating the titanium substrate in a high temperature furnace within a temperature of 400° C. to 450° C. for eight minutes to fifteen minutes so as to decompose the coating material; g. repeating 5 times to 12 times of the steps d-f, adjusting the high temperature furnace to a temperature of 480° C. to 520° C. so as to decompose the coating material of the titanium substrate for one hour to three hours, and removing the titanium substrate.

7. The disinfection system device as claimed in claim 6, wherein the tin dioxide coating solution is produced by steps of; mixing nitric acid and ethanol to produce nitric acid ethanol solution, wherein a volume percentage concentration of the nitric acid is 1% to 3%; mixing butyl titanate and the nitric acid ethanol solution, wherein a volume percentage concentration of the butyl titanate is 3% to 10% so as to produce butyl titanate nitric acid ethanol; mixing tin chloride, barium chloride, and nickel chloride with the butyl titanate nitric acid ethanol, wherein in a mixed solution of tin chloride, barium chloride, nickel chloride, and the butyl titanate nitric acid ethanol, an atomic ratio of tin and ruthenium is 6:1 to 10:1, and an atomic ratio of ruthenium and nickel is 3:1 to 10:1.

8. The disinfection system device as claimed in claim 3 comprising steps of; Immersing the anode sheet(s) and the cathode sheets into water, with an electrical conductivity of more than 30 μs/cm; supplying constant current to the anode sheet(s) and cathode sheets, wherein a supply voltage of the constant current is within 3.5 V to 12 V, the water is electrolyzed by an electric field, oxygen ion produces ozone and ozone microbubbles by ways of anode catalyst, and the ozone microbubbles dissolve in the water to produce ozone water.

9. The disinfection system device as claimed in claim 8, wherein when the water flows into the water pipe system and its electrical conductivity is more than 30 μs/cm, the water flows into the outflow orifice (2-1-3) and the generator (1) from the inflow orifice (2-1-2) via the flow switch (2-3), the damping valve (2-2), and the inlet (1-1-1) respectively, wherein and the signal of the flow switch (2-3) is sent to the control panel (2-7) so that the control panel (2-7) supplies the constant currents to the electrolytic tap water ozonation generator (1) via the first socket (2-5), the cathode conductive stud (1-8), and the anode conductive stud (1-9), such that the electrolytic tap water ozonation generator (1) operates within 3.5 V to 12 V; wherein the tap water is electrolyzed by the electric field, the oxygen ion produces the ozone and the ozone microbubbles by ways of the anode catalyst, and the ozone microbubbles dissolve and mix in the tap water to produce the ozone water directly; wherein the ozone water flows into the water pipe system to eliminate biofilms and to sterilize via the outlet (1-1-2) and the outflow orifice (2-1-3); when the water stops flowing in the water pipe system, the control panel (2-7) receives a stop signal to stop supplying the power source to the electrolytic tap water ozonation generator (1).

10. The disinfection system device as claimed in claim 9, wherein after the control panel (2-7) receives the stop signal, the control panel (2-7) supplies the constant current to the electrolytic tap water ozonation generator (1) for 10 seconds, and the control panel (2-7) stops supplying constant current to the electrolytic tap water ozonation generator (1).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0004] FIG. 1 is a perspective view showing the assembly of a disinfection system device for producing ozone water directly in a water pipe system according to the preferred embodiment of the present invention.

[0005] FIG. 2 is a perspective view showing the assembly of an electrolytic tap water ozonation generator as a component of the disinfection system device for producing ozone water directly in a water pipe system according to the preferred embodiment of the present invention.

[0006] FIG. 3 is a perspective view showing the assembly of a holder of the disinfection system device for producing ozone water directly in a water pipe system according to the preferred embodiment of the present invention.

[0007] FIG. 4 is a schematic view of the disinfection system device for producing ozone water directly in a water pipe system according to the preferred embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] With reference to FIGS. 1-4), a disinfection system device for producing ozone water directly in a water pipe system according to the preferred embodiment of the present invention comprises an electrolytic tap water ozonation generator 1 and a holder 2 movably connected with the electrolytic tap water ozonation generator 1, wherein the electrolytic tap water ozonation generator 1 includes at least one anode sheet(s) 1-4 and at least one cathode sheet(s) 1-3, wherein the number of the anode sheet(s) 1-4 is n, and the number of the cathode sheets 1-3 is n+1, wherein the number n is a natural number which is greater than or equal to 1 (i.e., n≥1), and both the anode sheet 1-4 and the cathode sheets 1-3 are arranged separately so as to obtain the largest action area. The anode sheet(s) 1-4 is made of coated titanium anode, and the number n is at least one, cathode sheets 1-3 are made of metal titanium or stainless steel, in this embodiment, the cathode sheets 1-3 are made of the metal titanium. At least one bottom of the anode sheet(s) 1-4 is electrically connected, and at least one bottom of the cathode sheets 1-3 are electrically connected. The anode sheet(s) 1-4 and at cathode sheets 1-3 are fixed in a bucket 1-5 and are connected with a positive electrode and a negative electrode in the electrolytic tap water ozonation generator via an anode conductive stud 1-9 and a cathode conductive stud 1-8, and a cap 1-7 is mounted on the bottom of the bucket 1-5 so as to protect electrified components. A partition 1-2 is disposed on at least one top of the anode sheet(s) 1-4 and the cathode sheets 1-3 so as to avoid a short circuit of the anode sheet(s) 1-4 and the cathode sheets 1-3. A cover 1-1 is connected on top of the bucket 1-5 and includes an inlet 1-1-1 and an outlet 1-1-2. The bucket 1-5 accommodates the anode conductive stud 1-9 and the cathode conductive stud 1-8 which are connected with a first socket 2-5 for electrically connecting with the electrolytic tap water ozonation generator 1, wherein the anode sheet(s) 1-4 and the cathode sheets 1-3 are connected with the first socket 2-5 via the anode conductive stud 1-9 and the cathode conductive stud 1-8. The cover 1-1 further includes at least one fastener 1-1-3 formed thereon. The holder 2 includes a base 2-1, and the base 2-1 has at least one locking portion 2-1-1 formed on a bottom thereof, an inflow orifice 2-1-2 defined on a first end of the base 2-1, an outflow orifice 2-1-3 formed on a second end of the base 2-1, a connection interface 2-1-4 arranged on a bottom of a middle section of the base 2-1, and a damping valve 2-2 accommodated in the base 2-1. A flow switch 2-3 is mounted above the base 2-1 and has an intake communicating with the inflow orifice 2-1-2 via the water pipe system, and a discharge orifice of the flow switch 2-3 is communicated with the outflow orifice 2-1-3 of the base 2-1. A top of the base 2-1 is connected with a first lid 2-8 on which a second lid 2-4 is connected, wherein two sides of the second lid 2-4 are connected with the first socket 2-5 and a second socket 2-6 for electrically connecting with a power supply, and the second lid 2-4 accommodates a control panel 2-7 connected with the flow switch 2-3, wherein the control panel 2-7 is electrically connected with the power supply via the second socket 2-6, and the control panel 2-7 is electrically connected with the cathode conductive stud 1-8 and the anode conductive stud 1-9 via the first socket 2-5. When the electrolytic tap water ozonation generator 1 is inserted into the holder 2, i.e., the cover 1-1 of the electrolytic tap water ozonation generator 1 is inserted into the connection interface 2-1-4 of the base 2-1, and the fastener 1-1-3 of the electrolytic tap water ozonation generator 1 is fastened with the locking portion 2-1-1 of the base 2-1. Then, an O-ring 1-6 seals the fastener 1-1-3 and the locking portion 2-1-1, and the inlet 1-1-1 and the outlet 1-1-2 are communicated with the connection interface 2-1-4 of the holder 2.

[0009] The anode sheet(s) and the cathode sheets 1-3 are immersed in water with an electrical conductivity of more than 30 μs/cm. Constant currents are then supplied to the anode sheet(s) 1-4 and at least one cathode sheet 1-3, wherein a supply of constant current is within 3.5 V to 12 V. The tap water is electrolyzed by an electric field, oxygen ion produces ozone and ozone microbubbles by ways of anode catalyst, and the ozone microbubbles dissolve and mix in the tap water to produce ozone water.

[0010] After supplying water and power source to the tap water pipe system and the disinfection system device respectively, for example, when the water flows into the water pipe system and its electrical conductivity is more than 30 μs/cm, the water flows into the outflow orifice 2-1-3 and the generator from the inflow orifice 2-1-2 via the flow switch 2-3, the damping valve 2-2, and the inlet 1-1-1 respectively, in which a part of the water in the flow switch 2-3 is sufficient by using the damping valve 2-2, and a signal of the flow switch 2-3 is sent to the control panel 2-7 so that the control panel 2-7 supplies the constant currents to the ozone water generator 1 via the first socket 2-5, the cathode conductive stud 1-8, and the anode conductive stud 1-9, such that the electrolytic tap water ozonation generator 1 operates within 3.5 V to 12 V. The tap water is electrolyzed by the electric field, the oxygen ion produces the ozone and the ozone microbubbles by way of the anode catalyst, and the ozone microbubbles dissolve and mix in the tap water to produce the ozone water directly. The ozone water flows into the water pipe system to eliminate biofilms and to sterilize via the outlet 1-1-2 and the outflow orifice 2-1-3. When the water stops flowing in the water pipe system, the control panel 2-7 receives a stop signal to stop supplying the power source to the electrolytic tap water ozonation generator 1. When desiring to produce ozone water of high concentration in a next using cycle time, the control panel 2-7 supplies the constant currents to the electrolytic tap water ozonation generator 1 for a period of time and then stops supplying constant current. Preferably, the control panel 2-7 supplies constant current to the electrolytic tap water ozonation generator for 5 minutes so as to store the ozone water of high concentration in the electrolytic tap water ozonation generator 1, and the ozone water of high concentration is supplied instantly in the next using cycle time.

[0011] The coated titanium anode is manufactured by using following methods:

[0012] In first embodiment, a punched titanium substrate of 1000 cm.sup.2 is provided, wherein a thickness of the punched titanium substrate is 1 mm. A diameter of each of multiple apertures on the punched titanium substrate is 3 mm, an arrangement density of the multiple apertures is one aperture/per square centimeter. The punched titanium substrate is surface blasted and is placed into hydrochloric acid solution, with a volume percentage concentration of the hydrochloric acid solution is 30%. The punched titanium substrate is heated to a temperature of 90° C. and is etched in the hydrochloric acid solution for 5 minutes.

[0013] Then, the punched titanium substrate is washed by pure water after being etched and is placed into another hydrochloric acid solution, with a volume percentage concentration of 3%.

[0014] Prepare 30 grams of stannic chloride pentahydrate, 3.9 grams of ruthenium chloride consisting of 37% ruthenium, and 1.13 grams of nickel chloride hexahydrate are prepared. These are dissolved into a solution consisting of 30.9 ml of butyl titanate, 9 ml of nitric acid, and 300 ml of ethanol are mixed to produce tin dioxide coating solution consisting of ruthenium and nickel. After removing and drying the punched titanium substrate, a coating material (i.e., the tin dioxide coating solution) is coated on the punched titanium substrate and is baked to dry in an infrared oven in a temperature at 120° C. for six minutes. Then, the punched titanium substrate is placed and heated in a high temperature furnace in a temperature of 420° C. for ten minutes so as to decompose the coating material. After repeating 8 times of applying, baking, and decomposing steps, the high temperature furnace is adjusted to a temperature of 500° C. so as to decompose the coating material of the punched titanium substrate for two hours, and the punched titanium substrate is removed, thus finishing the coated titanium anode.

[0015] In the second embodiment, a titanium substrate of 1000 cm.sup.2 is provided, wherein a thickness of the titanium substrate is 0.6 mm. The titanium substrate is surface blasted and is placed into hydrochloric acid solution, wherein a volume percentage concentration of the hydrochloric acid solution is 20%. The titanium substrate is heated to a temperature of 90° C. and is etched in the hydrochloric acid solution for 8 minutes. Then, the titanium substrate is washed by pure water after being etched and is placed into another hydrochloric acid solution, with a volume percentage concentration of 2%.

[0016] Then, 30 grams of stannic chloride pentahydrate, 3 grams of ruthenium chloride consisting of 37% ruthenium, and 0.5 grams of nickel chloride hexahydrate into solution consisting of 20 ml of butyl titanate, 5 ml of nitric acid, and 300 ml of ethanol are prepared. After removing and drying the titanium substrate, a coating material (i.e., the tin dioxide coating solution) consisting of ruthenium and nickel is coated on the titanium substrate, and the titanium substrate is baked to dry in an infrared oven at temperature of 130° C. for three minutes. Then, the titanium substrate is placed and heated in a high temperature furnace in a temperature of 400° C. for fifteen minutes so as to decompose the coating material. After repeating 12 times of applying, baking, and decomposing steps, the high temperature furnace is adjusted to a temperature of 480° C. so as to decompose the coating material of the titanium substrate for three hours, and the titanium substrate is removed, thus finishing the coated titanium anode.

[0017] In the third embodiment, a titanium mesh of 1000 cm.sup.2 is provided, wherein the titanium mesh is stretched by 4 mm×6 mm. The titanium mesh is surface blasted and is placed into hydrochloric acid solution, wherein a volume percentage concentration of the hydrochloric acid solution is 10%. The titanium mesh is heated to a temperature of 90° C. and is etched in the hydrochloric acid solution for 8 minutes. Then, the titanium mesh is washed by pure water after being etched and is placed into another hydrochloric acid solution, a volume percentage concentration of which is 1%.

[0018] Then, 30 grams of stannic chloride pentahydrate, 2.34 grams of ruthenium chloride consisting of 37% ruthenium, and 0.204 grams of nickel chloride hexahydrate into solution consisting of 9.09 ml of butyl titanate, 3 ml of nitric acid, and 300 ml of ethanol are prepared. After removing and drying the titanium mesh, a coating material (i.e., the tin dioxide coating solution) consisting of ruthenium and nickel is coated on the titanium mesh and is baked to dry in an infrared oven at a temperature of 90° C. for ten minutes. Then, the titanium mesh is placed and heated in a high temperature furnace in a temperature of 450° C. for eight minutes so as to decompose the coating material. After repeating 5 times of applying, baking, and decomposing steps, the high temperature furnace is adjusted to a temperature of 520° C. so as to decompose the coating material of the titanium mesh for one hour, and the titanium mesh is removed, thus finishing the coated titanium anode.

[0019] While the preferred embodiments of the invention have been set forth for the purpose of disclosure, modifications of the disclosed embodiments of the invention as well as other embodiments thereof may occur to those skilled in the art. Accordingly, the appended claims are intended to cover all embodiments which do not depart from the spirit and scope of the invention.