Wind turbine control
10968889 · 2021-04-06
Assignee
Inventors
Cpc classification
F03D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/0276
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/1091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of controlling the operation of a wind turbine is provided. The wind turbine includes a rotor, a generator and at least one heat generating component. The method includes obtaining a temperature of the heat generating component; determining the presence of a predetermined increase of the temperature of the heat generating component; and upon determining the presence of the predetermined temperature increase, controlling the rotational speed of the generator so as to increase the rotational speed of the generator while not increasing the electrical power output of the generator or while increasing the electrical power output of the generator at a smaller proportion than the increase in rotational speed of the generator so as to reduce the level of electrical current in the generator.
Claims
1. A method of controlling the operation of a wind turbine comprising a rotor, a generator and at least one heat generating component, wherein the method comprises: obtaining a temperature of the heat generating component; wherein the heat generating component is at least one of the generator, a component which generates heat due to electrical losses associated with a production of electrical power, and a component cooled by a cooling system that provides cooling to the generator; determining the presence of a predetermined increase of the temperature of the heat generating component; and upon determining the presence of the predetermined temperature increase, controlling the rotational speed of the generator so as to increase the rotational speed of the generator while not increasing the electrical power output of the generator or while increasing the electrical power output of the generator at a smaller proportion than the increase in rotational speed of the generator so as to reduce the level of electrical current in the generator; wherein increasing the rotational speed of the generator comprises reducing a power offtake from the generator, wherein a pitch of rotor blades of the rotor is maintained or is adjusted so as to increase the aerodynamic efficiency of the rotor blades while the power offtake from the generator is reduced.
2. The method according to claim 1, wherein controlling the rotational speed of the generator comprises controlling the rotational speed of the rotor.
3. The method according to claim 1, wherein the rotational speed of the generator is increased by increasing the rotational speed of the rotor by adjusting a pitch of rotor blades of the rotor.
4. The method according to claim 1, wherein controlling the rotational speed of the generator comprises controlling the power offtake from the generator.
5. The method according to claim 1, wherein controlling the rotational speed of the generator so as to increase the rotational speed of the generator comprises setting the rotational speed of the rotor to a maximum allowable rotational speed, or gradually increasing the rotational speed of the rotor.
6. The method according to claim 1, wherein the rotational speed of the rotor is controlled by a feedback loop based on at least one of the temperature and rate of temperature increase of the heat generating component.
7. The method according to claim 1, wherein determining the presence of a predetermined increase of the temperature of the heat generating component comprises comparing the temperature of the heat generating component to a temperature threshold and determining that the temperature is equal to or larger than the temperature threshold, and/or wherein determining the presence of a predetermined increase of the temperature of the heat generating component comprises comparing a rate at which the temperature of the heat generating component increases to an increase rate threshold and determining that the rate of temperature increase is equal to or larger than the increase rate threshold.
8. The method according to claim 1, wherein, if the rotor rotates at a maximum allowable rotational speed or reaches the maximum allowable rotational speed, and the temperature of the heat generating component or a rate of temperature increase of the heat generating component reaches or exceeds a respective predetermined threshold, the method further comprises reducing the power offtake from the generator.
9. The method according to claim 8, wherein the rotor continues to operate at the maximum allowable rotational speed by adjusting the pitch of the rotor blades.
10. The method according to claim 1, wherein not increasing the power output of the generator comprises controlling the generator or an electrical converter coupled to the generator such that the power offtake from the generator is not increased.
11. A wind turbine control unit for a wind turbine comprising a rotor, a generator and at least one heat generating component, wherein the control unit comprises: an input configured to receive an indication of a temperature of the heat generating component; an output configured to transmit a control signal to control the rotational speed of the generator; and a processing unit configured to perform the method of claim 1.
12. A wind turbine comprising: a rotor; a generator coupled to the rotor; at least one heat generating component; and a wind turbine control unit according to claim 11.
13. A computer program for controlling a wind turbine, wherein the computer program comprises control instructions which, when executed by a data processor, cause the data processor to perform the method of claim 1.
Description
BRIEF DESCRIPTION
(1) Some of the embodiments will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) In the following, embodiments of the invention will be described in detail with reference to the accompanying drawings. It is to be understood that the following description of the embodiments is given only for the purpose of illustration and is not to be taken in a limiting sense. It should be noted that the drawings are to be regarded as being schematic representations only, and elements in the drawings are not necessarily to scale with each other. Rather, the representation of the various elements is chosen such that their function and general purpose become apparent to a person skilled in the art.
(10)
(11) Generator 105 is configured to convert the mechanical energy provided by the rotor 110 into electrical energy. Rotor 110 applies a certain torque at a certain rotational speed, and generator 105 produces respective electrical power. The amount of current I flowing in the windings of the generator is generally proportional to the level of torque τ:
I=k*τ, (1)
wherein k is a proportionality ratio determined by properties of the electrical generator. The relationship between power P and τ is:
τ=P/ω, (2)
wherein ω is the rotational speed of the generator.
(12) As mentioned above, heat generation by a component is proportional to the square of the current flowing through the respective conductors. By reducing the generator torque, the level of current can accordingly be reduced. The inventors have recognized that the current levels can be reduced by increasing the rotational velocity of the generator to reduce the torque. In accordance with the above relationship, the torque can be lowered while the power output of the generator can be kept constant. Thereby, the current in the generator windings and thus the heating can be reduced significantly, while the power output of the generator can remain constant. The use of higher rotational speeds to decrease component temperatures is contrary to conventional solutions, where machines are generally considered to produce more heat when operated at higher speeds. In particular, conventional methods of reducing the heat production in wind turbines reduce the rotor speed to decrease the amount of heat production, as outlined in the background section of the present application.
(13) Wind turbine 100 further comprises the converter 130 that converts electrical power generated by the generator 105, for example by performing AC to AC conversion. Converter 130 can include a generator side converter 131, in particular a rectifier, and a grid side converter 132, in particular an inverter. Converter 130 can adapt the frequency and/or phase of the generated electrical power to that of the power grid 160. Rectifier and inverter are coupled by a DC link.
(14) A transformer 140 is furthermore provided for coupling the output of the converter 130 to the electrical power grid 160. The transformer 140 can step up the generated electrical power to the voltage required for transmission into the power grid 160. Transformer 140 can be part of the wind turbine 100 or can be a separate component.
(15) Wind turbine 100 can furthermore comprise a cooling system 150, which can be an active cooling system employing for example a liquid or air as a cooling medium. Cooling system 150 can be configured to cool one or more components of the wind turbine 100, for example the generator 105, the converter 130, and/or the transformer 140. Control unit 10 of the wind turbine can be configured to control the cooling system 150, for example by controlling the amount of cooling provided to the one or more components of the wind turbine 100 that are cooled by the cooling system 150.
(16) Wind turbine 100 can comprise electric cables and bus bars that connect respective electric components. For example, power cables 120 connect the generator 105 to the converter 130. Further corresponding electrical connections can be provided between the converter 130 and the transformer 140, and between the transformer 140 and the power grid 160.
(17) The electrical drivetrain of the wind turbine 100 comprises the generator 105, power cabling, e.g. cable 120, the converter 130, the transformer 140, and may comprise further components, such as power conditioners for adjusting the amount of reactive power. Components of the electrical drivetrain produce heat that is at least partially proportional (in particular to the square) to the current in the system. Heat is for example generated by the current in the windings of the generator 105, by the currents in the power cable 120, any by currents in semiconductor switches of the converter 130. Generally, the generator 105 is the component of the electrical drivetrain that is most seriously affected by heat and can thus act as a limiting factor. The wind turbine 100 may comprise further heat generating components the heat generation in which is not directly proportional to the currents in the drivetrain.
(18) Control unit 10 obtains information on the temperature of one or more heat generating components. For example, generator 105 can include a temperature sensor 106 which provides a signal indicative of the generator temperature to the control unit 10. Some components of wind turbine 100 may already comprise a temperature sensor or other temperature detection means or temperature detectors, and a sensor cable or a data communication bus may connect such component to the control unit 10, so that temperature information can be received by control unit 10 over such data connection. In other examples, a dedicated temperature sensor may be provided, for example for sensing the temperature of the power cable 120. Control unit 10 is thus capable of determining the temperature of one or more of the heat generating components, and in particular of the generator 105.
(19) Control unit 10 is configured to determine the presence of a predetermined increase of the temperature of the respective heat generating component, as described hereinafter in more detail with respect to
(20) The amount of power that is taken from the generator 105, e.g. the electrical load on the generator 105, can be adjusted by controlling the converter 130. For example, the switching cycles of the converter 130 can be controlled to determine the power offtake from the generator. The generator side converter 131 may be a PWM rectifier, the switching cycles of which can be controlled to determine the power offtake. In other examples, the grid side converter 132 can be a PWM inverter, the switching cycles of which can be controlled to determine the power offtake. It should be clear that other possibilities exist to control the amount of current, which is drawn from the generator 105, and that these may be used to control the power offtake from generator 105 by the control unit 10.
(21) The converter 130 may for example comprise a converter controller, and the control unit 10 may provide to the converter controller a set point for the amount of power that the converter 130 takes off the generator 105, i.e. for the electrical load that the converter 130 applies to generator 105.
(22) The control unit 10 may thus be configured to independently control the rotational speed of the rotor 110 (and thus of the generator 105) and the power offtake from generator 105. By increasing the rotational rate of the generator 105 while maintaining the power output from generator 105 constant, the heat production by generator 105 can be limited while the electrical power produced by the wind turbine 100 can remain constant.
(23) In other embodiments, the control unit 10 may increase the electrical power output of the generator at a smaller proportion than the increase in rotational speed of the generator. As can be seen from equation (2), such smaller increase in the output power will still lead to a reduction of the generator torque, so that a reduction of the current level in the generator and thus in downstream electrical components can be achieved. Heat generation due to electrical losses in the generator and in such components, in particular components of the electrical drivetrain, can thereby be reduced. The percentage increase of power output can for example be less than 90%, 70%, 50%, or 25% of the percentage increase of the rotational speed of the generator.
(24) Wind turbine 100 is not limited to any particular type of wind turbine. It may operate with different kinds of generators, such as a permanent magnet synchronous generator, an asynchronous generator, a doubly fed induction generator or the like. It is further not limited to a full converter solution as illustrated in
(25)
(26) The controller 10 receives as inputs the component temperature T.sub.C of one or more wind turbine components. In the example of
(27) Based on the received information, the controller 10 controls the operation of the wind turbine 100. Control unit 10 for example provides a control signal to the pitch control system 112 to individually or collectively adjust the pitch of the rotor blades 111. Control unit 10 may for example transmit a set point for the rotor blade pitch or may directly control the actuator of the pitch control system 112. In the example of
(28) Control unit 10 may communicate with further components of the wind turbine 100, for example with the cooling system 150. It may receive information on the cooling capacity available from cooling system 150, and on the cooling provided to the different components of the wind turbine 100. Control unit 10 may provide a control signal to cooling system 150 to control the amount of cooling that is provided to the respective components of the wind turbine 100. For example, if the temperature of a component of the wind turbine that is not affected by a reduction in the current in the electrical drivetrain becomes too high, the control unit 10 can reduce the current in the generator by any of the methods described herein and can redirect cooling capacity from the generator to the respective component by controlling the cooling system 150. It should be clear that the cooling demand of other systems of the wind turbine may also be reduced, and controller 10 may redirect cooling capacity to components of the wind turbine 100 as required.
(29) With respect to
(30)
(31) As mentioned above, a rotor speed envelope can be defined for the wind turbine, the envelope establishing a maximum rotor speed that is permissible at every combination of wind speed and power output level. The maximum rotor speed is generally limited by the structure and mechanical loading constrains of the wind turbine. In
(32) It should be clear that the operating conditions shown in the diagrams are only for the purpose of illustration and will look differently in real operating conditions.
(33) Controller 10 may operate with a temperature threshold T.sub.thres, wherein the operating temperature of the heat generating component should maintained below the temperature threshold. T.sub.thres may for example be the lower boundary of a temperature range in which the component can still be operated, yet the operating time in this temperature range should be limited to increase the lifetime of the component. T.sub.thresh may thus be a soft limit, and the control unit 10 is operable to minimize the amount of time during which the component operates within this temperature range. For a generator 105, such temperature range may for example be between 125° C. and 145° C., or between 145° C. and 165° C., depending on the insulation class of the generator. The upper limit of such temperature range may constitute a second temperature threshold, above which damage to the component may be expected. If the component temperature exceeds such second hard threshold, the controller 10 may take further actions to reduce the heat generation by the respective component to avoid damage to the component, for example by significantly reducing the power offtake from the generator or by shutting off the wind turbine.
(34) In other embodiments or operating modes, the temperature threshold T.sub.thresh may already be a hard temperature threshold above which the component should not be operated.
(35) Curve 201 illustrates the component temperature. In the example of
(36) Accordingly, the temperature increase in the heat generating component is reduced, and the component temperature again drops below the temperature threshold at time t2. Upon detecting that the component temperature has dropped below the temperature threshold, the control unit 10 reduces the rotational speed of the rotor to the nominal rotational speed for the prevailing conditions, in particular to the previous rotational speed. The wind turbine can then continue to operate with nominal operating parameters.
(37) By providing such step change of the rotational speed of the rotor, the control and thus temperature limiting mode can be implemented relatively simple and straight forwardly. Besides such step change of the rotor speed, it is certainly possible to provide a more sophisticated control. For example, a control feedback loop may be provided that uses the difference between the component temperature 201 and the temperature threshold T.sub.thresh as an error signal and that minimizes such error signal by controlling the rotor speed by adjusting the pitch positions of the rotor blades. Such feedback control loop may give out a target speed for the rotor. In particular, proportional integral (PI) feedback may be employed. The rotational speed of the rotor may then only gradually increase and may not reach the maximum allowable rotational speed.
(38) The control method described with respect to
(39) Further, besides employing a temperature threshold, the control method may also employ rate thresholds limiting the rate at which the component temperature raises. Accordingly, the rotor speed may be increased when the rate of temperature increase of the component reaches or exceeds a predefined temperature increased rate threshold. By considering the rate of temperature increase, counter measures against the temperature increase can be taken prior to reaching the temperature threshold T.sub.thresh by increasing the rotational speed of the rotor. When using a control feedback loop, a PID (proportional integral derivative) control loop may be employed.
(40) It is noted that when increasing the rotational speed of the rotor at t.sub.1, power output from the generator can also be increased at a proportion smaller than the increase in rotational speed. As can be seen from equation (2), a torque reduction and associated cooling effect is still achieved even when the power output of the generator is increased at such smaller proportion.
(41) If the wind speeds are lower than required for producing the rated output power of the wind turbine, the control unit 10 may control the operation of the wind turbine as illustrated in the diagrams of
(42) It should be clear that the variations of the control method as explained with respect to
(43)
(44) This method may for example be combined with the method described with respect to
(45) Again, the variations described with respect to
(46) It should be clear that the control unit 10 may implement one, two or each of the control methods described above with respect to
(47) In general, the wind turbine is not always operated at the maximum speed permit by the rotor speed envelope. Rather, rotor speeds can be kept lower during normal operations so as to reduce stress and fatigue on components, to reduce noise, and to reduce leading edge erosion of the wind turbine rotor blades. Accordingly, embodiments of the present invention employ higher rotor speeds temporarily for heat reduction. Through the higher rotor speeds, torque reduction is achieved, which is used as a control feature and actively applied on the basis of measurements of wind turbine component temperatures.
(48) In particular, by embodiments of the invention, generator performance can be improved in conditions in which high ambient temperatures prevail, or in situations where faults in cooling systems exist. In particular, embodiments of the inventive method allow the output power of the wind turbine to be maintained relatively high even in such types of conditions. The increase in temperature of wind turbine components is contained while the wind turbine continues to produce electrical power at the maximum level possible for the prevailing conditions.
(49)
(50) If it is determined that the component temperature no longer exceeds the threshold, the rotational speed of the rotor is again reduced back to the nominal rotational speed (step 608). Operation of the wind turbine continues with nominal rotational speed of the rotor for the respective prevailing conditions (step 601).
(51) Adjusting the rotational speed of the rotor may again be performed by a feedback controller that for example implements the loop illustrated in
(52) It should be clear that the method may furthermore comprise any of the steps described hereinabove and in particular with respect to
(53) The schematic diagram of
(54) When the generator is rotating, the voltage produced by the generator (also called back electromotive force or back emf) typically increases linearly. According to the above equation for the generated power, as the voltage increases, the power taken off the generator can be kept constant by drawing less current. It is thus possible to achieve the same power at the same power factor. The increase of back emf with generator rotational speed ω.sub.GEN is shown at reference numeral 701 in
(55) The electrical system of the wind turbine, in particular of the respective section of the drivetrain, may have a voltage limit, which should not be exceeded to avoid damage to the respective components or a reduction in lifetime.
(56) The adjustment of the power factor may be performed by the control unit 10 by controlling a power converter that is configured to allow an adjustment of the balance between active and reactive current at the generator. Additionally, or alternatively, the reactive power may be controlled by providing one or more capacitor banks which can be switched into the circuit under control of the control unit 10. It thus becomes possible to supply reactive power to the network.
(57) Other possibilities for controlling the power output and power factor of the generator exist. For example, the magnitude of a rotor field current of a synchronous generator may be controlled for adjusting the generated reactive power.
(58) Although the present invention has been disclosed in the form of preferred embodiments and variations thereon, it will be understood that numerous additional modifications and variations could be made thereto without departing from the scope of the invention.
(59) For the sake of clarity, it is to be understood that the use of “a” or “an” throughout this application does not exclude a plurality, and “comprising” does not exclude other steps or elements.