Systems, devices, and methods for narrow waveband laser diodes
10971889 · 2021-04-06
Assignee
Inventors
Cpc classification
H01S5/4012
ELECTRICITY
G02B2027/0116
PHYSICS
H01S5/4093
ELECTRICITY
H01S5/0071
ELECTRICITY
International classification
H01S5/40
ELECTRICITY
H04N9/31
ELECTRICITY
Abstract
Systems, devices, and methods for narrow waveband laser diodes are described. The conventional coating on the output facet of a laser diode is replaced with a notch filter coating that is reflective of wavelengths within a narrow waveband around the nominal output wavelength of the laser diode and transmissive of other wavelengths. The notch filter coating ensures the laser diode will lase at the nominal wavelength and not lase for wavelengths outside of the narrow waveband. The notch-filtered laser diode provides a narrow waveband output that is matched to the playback wavelength of at least one hologram in a transparent combiner of a wearable heads-up display, and thereby reduces or eliminates display aberrations that can result from wavelength sensitivity of the playback properties of the hologram.
Claims
1. A wearable heads-up display comprising: a support structure that is dimensioned to be worn on a head; a transparent combiner carried by the support structure, wherein the transparent combiner includes at least one holographic optical element; and a laser projector carried by the support structure and positioned and oriented to project laser light onto the at least one holographic optical element, wherein the laser projector includes at least one laser diode and the at least one laser diode comprises: a layer of p-type semiconductor material; a layer of n-type semiconductor material; a layer of optically active material disposed between the layer of p-type semiconductor material and the layer of n-type semiconductor material; a reflective rear facet at a first end of the layer of optically active material; a partially reflective output facet at a second end of the layer of optically active material, the second end opposite the first end across a length of the layer of optically active material to define a laser cavity at least partially bounded by the layer of p-type semiconductor material, the layer of n-type semiconductor material, the reflective rear facet, and the partially reflective output facet; a first notch filter coating applied to the partially reflective output facet, wherein the first notch filter coating is reflective of light within a narrow waveband and substantially transmissive of light outside of the narrow waveband; and a second notch filter coating applied to the reflective rear facet, wherein the second notch filter coating is reflective of light within the narrow waveband and substantially transmissive of light outside of the narrow waveband.
2. The wearable heads-up display of claim 1 wherein the first notch filter coating has a first reflectivity for light that is within the narrow waveband and a second reflectivity for light that is outside of the narrow waveband, and wherein the first reflectivity for light that is within the narrow waveband is at least twice the second reflectivity for light that is outside of the narrow waveband.
3. The wearable heads-up display of claim 2 wherein the first reflectivity for light that is within the narrow waveband is greater than 70% and the second reflectivity for light that is outside of the narrow waveband is less than 30%.
4. The wearable heads-up display of claim 1 wherein the narrow waveband has a bandwidth of less than 10 nm.
5. The wearable heads-up display of claim 1 wherein the narrow waveband is centered on a nominal output wavelength of the laser diode.
6. The wearable heads-up display of claim 1 wherein the narrow waveband includes a gain peak of the laser diode.
7. The wearable heads-up display of claim 1 wherein the holographic optical element includes at least one hologram that is responsive to light within the narrow waveband.
8. The wearable heads-up display of claim 1 wherein the first notch filter coating includes a rugate device.
9. A wearable heads-up display comprising: a laser projector positioned and oriented to project laser light onto at least one holographic optical element, wherein the laser projector includes at least one laser diode and the at least one laser diode comprises: a reflective rear facet at a first end of the laser diode; a partially reflective output facet at a second end of the laser diode; a first notch filter coating applied to the partially reflective output facet, the first notch filter coating having a first reflectivity for light within a narrow waveband and a second reflectivity for light outside of the narrow waveband, wherein the first reflectivity is at least twice the second reflectivity, and wherein the narrow waveband has a bandwidth of less than 10 nm; and a second notch filter coating applied to the reflective rear facet, the second notch filter coating having the first reflectivity for light within the narrow waveband and the second reflectivity for light outside of the narrow waveband.
10. The wearable heads-up display of claim 9 wherein the first reflectivity for light that is within the narrow waveband is greater than 70% and the second reflectivity for light that is outside of the narrow waveband is less than 30%.
11. The wearable heads-up display of claim 9 wherein the narrow waveband is centered on a nominal output wavelength of the laser diode.
12. The wearable heads-up display of claim 9 wherein the narrow waveband includes a gain peak of the laser diode.
13. The wearable heads-up display of claim 9 wherein the at least one holographic optical element includes at least one hologram that is responsive to light within the narrow waveband.
14. The wearable heads-up display of claim 9 wherein the first notch filter coating includes a rugate device.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) In the drawings, identical reference numbers identify similar elements or acts. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements and angles are not necessarily drawn to scale, and some of these elements are arbitrarily enlarged and positioned to improve drawing legibility. Further, the particular shapes of the elements as drawn are not necessarily intended to convey any information regarding the actual shape of the particular elements, and have been solely selected for ease of recognition in the drawings.
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DETAILED DESCRIPTION
(7) In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed embodiments. However, one skilled in the relevant art will recognize that embodiments may be practiced without one or more of these specific details, or with other methods, components, materials, etc. In other instances, well-known structures associated with portable electronic devices and head-worn devices, have not been shown or described in detail to avoid unnecessarily obscuring descriptions of the embodiments.
(8) Unless the context requires otherwise, throughout the specification and claims which follow, the word “comprise” and variations thereof, such as, “comprises” and “comprising” are to be construed in an open, inclusive sense, that is as “including, but not limited to.”
(9) Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
(10) As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise. It should also be noted that the term “or” is generally employed in its broadest sense, that is as meaning “and/or” unless the content clearly dictates otherwise.
(11) The headings and Abstract of the Disclosure provided herein are for convenience only and do not interpret the scope or meaning of the embodiments.
(12) The various embodiments described herein provide systems, devices, and methods for laser diodes with narrow waveband outputs. Such is conventionally achieved in the art by coupling the output of a laser diode into an external component, such as a volume Bragg grating, that resides outside of and apart from the laser diode itself. While appropriate for some applications, external components such as volume Bragg gratings are expensive and can add considerable volume and bulk to a laser diode, which is particularly disadvantageous in applications for which compact laser diodes are desired.
(13) An example of an application for which compact laser diodes are desired is in a wearable heads-up display (“WHUD”) that employs one or more laser diode(s) as a light source for generating display images. For example, the present systems, devices, and methods are well-suited for use in WHUDs that employ a scanning laser projector (“SLP”) including at least one laser diode. Examples of such displays are described in U.S. Provisional Patent Application Ser. No. 62/017,089; U.S. Provisional Patent Application Ser. No. 62/053,598; U.S. Provisional Patent Application Ser. No. 62/117,316; U.S. Provisional Patent Application Ser. No. 62/134,347 (now U.S. Non-Provisional patent application Ser. No. 15/070,887); U.S. Provisional Patent Application Ser. No. 62/156,736; U.S. Provisional Patent Application Ser. No. 62/242,844; US Patent Publication No. US 2015-0378164 A1; US Patent Publication No. US 2015-0378161 A1; US Patent Publication No. US 2015-0378162 A1; U.S. Non-Provisional patent application Ser. No. 15/145,576; U.S. Non-Provisional patent application Ser. No. 15/145,609; U.S. Non-Provisional patent application Ser. No. 15/145,583; U.S. Non-Provisional patent application Ser. No. 15/046,234; U.S. Non-Provisional patent application Ser. No. 15/046,254; and U.S. Non-Provisional patent application Ser. No. 15/046,269. A generalized example of such a WHUD architecture is provided in
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(15) Laser light 120 reflected from scan mirror 112 is, in the illustrated exemplary implementation of a WHUD shown in
(16) HOE 130 may be substantially optically transparent to environmental light 140 (i.e., optically transparent to the majority of wavelengths that make up environmental light 140) incident from the opposite side of HOE 130 relative to laser light 120. Because HOE 130 effectively combines projected laser light 120 and external environmental light 140 in the user's field of view, HOE 130 may be referred to as a “combiner” or related variant, such as “transparent combiner,” “holographic optical combiner,” or similar (or as a component of such a combiner). If the support frame (not illustrated) of WHUD 100 has the general shape, appearance, and/or geometry of a pair of eyeglasses, then HOE 130 may be carried on one or more transparent lens(es) of WHUD 100 (such as one or more prescription lenses or one or more non-prescription lenses). Further details on the composition of HOE 130 (e.g., including exemplary multiplexed configurations of HOE 130) and on ways in which HOE 130 may redirect laser light 120 towards eye 190 (e.g., including exemplary exit pupil and eyebox configurations) are described in at least the patent applications listed above.
(17) The playback properties of a holographic optical element (e.g., a hologram) can be particularly sensitive to a number of factors, including properties of the light that is incident thereon. For example, the playback properties of HOE 130 are particularly sensitive to the angle and wavelength of incident laser light 120. In
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(19) Notch filter coating 260 may, for example, employ common coating oxides such as SiO2, TiO2, Al2O3, And/or Ta2O5, and/or common coating fluorides such as MgF2, LaF3, and/or AlF3. Notch filter coating 260 may, for example, employ similar materials to Bragg reflector coatings, except that the design wavelength may be shifted such that out-of-band oscillations overlap the lasing region of the laser spectrum. For example, notch filter coating 260 may employ alternating layers of dielectric and metallic materials, such as tantalum pentoxide and/or aluminum oxide. There are many material compositions that may achieve a desired notch filter coating. In general, notch filter coating 260 is at least partially reflective of light within a narrow waveband and substantially transmissive (i.e., about 80% transmissive) of light outside of the narrow waveband. Generally, notch filter coating 260 has a first reflectivity for light that is within the narrow waveband and a second reflectivity for light that is outside of the narrow waveband. In some implementations, the first reflectivity for light that is within the narrow waveband may be at least twice the second reflectivity for light that is outside of the narrow waveband. As an example, the first reflectivity for light that is within the narrow waveband may be greater than about 70% and the second reflectivity for light that is outside of the narrow waveband may be less than about 30%.
(20) Laser diode 200 includes an optical notch filter 260 integrated with the output facet 222 and thereby achieves a narrow waveband output without the need for outcoupling into an expensive and bulky external cavity, such as a volume Bragg grating. Notch filter 260 comprises a coating applied directly to output facet 222, where the coating is designed to be reflective of light in a certain narrow waveband (i.e., the desired output waveband of laser diode 200) and transmissive of light outside of that narrow waveband. Notch filter coating 260 may be applied to either or both surfaces of output facet 222 and may comprise a grating structure, such as for example a rugate device. Since coatings are typically applied to laser facets anyway, the application of notch filter coating 260 need not add considerable cost to laser diode 200 relative to other laser diodes, and notch filter coating 260 is generally less expensive than an external cavity with volume Bragg grating. In some implementations, notch filter 260 may include a film where “coating” output facet 222 with notch filter 260 includes adhering or otherwise affixing notch filter 260 to a surface of output facet 222.
(21) In general, a laser diode may “lase” based on gain and loss as a function wavelength. The laser may lase wherever (in wavelength) the gain exceeds the loss. Notch filter coating 260 may be transmissive (i.e., lossy) for all wavelengths except those within one narrow waveband; thus notch filter coating 260 may “keep in” light that is in the narrow waveband and force laser diode 200 to lase within the narrow waveband. This may be true even if facet 221 is still highly reflective over a broadband, and even if notch filter coating 260 has a partial reflectivity of about 80%.
(22) While the gain-bandwidth of the lasing medium (210) can be broad, once lasing starts at a given wavelength, the available gain typically goes (mostly) into that lasing mode. However, gain competition can result when the selectivity between adjacent modes is so small that small perturbations can cause mode hops. Notch filter coating 260 may prevent mode hops by having higher loss outside the narrow waveband and thereby preventing lasing for wavelengths outside of the narrow waveband. Generally, the physics is substantially similar to that of other external cavity designs in common usage, such as volume Bragg gratings.
(23) As described previously, in some implementations, notch filter coating 260 may be applied to rear facet 221 instead of output facet 222, though in general it may be more straightforward to fabricate a partially reflective notch filter (i.e., an output facet 222 with a notch filter coating 260) than a fully reflective notch filter (i.e., a rear facet 221 with a notch filter coating such as notch filter coating 260).
(24) As described previously, in some implementations, a respective notch filter coating such as coating 260 (e.g., a first notch filter coating and a second notch filter coating, respectively) may be applied to both output facet 222 and rear facet 221, but in such implementations the notch characteristics of both facets may need to be matched which can add unwanted complexity and cost to the laser diode construction.
(25) The narrow waveband output by laser diode 200 may not be as narrow as can be achieved by an external cavity with volume Bragg grating, but still may generally be less than about 10 nm and at considerably less cost with considerably less volume added to the laser diode. The narrow waveband of notch filter coating 260 may be centered on a nominal output wavelength of laser diode 200 and may include a gain peak of laser diode 200.
(26) As previously described, notch filter coating 260 may include a custom coating applied to output facet 222 and may, in some implementations, include a rugate device to achieve the desired notch filtering properties.
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(28) In
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(30) Throughout this specification and the appended claims, the term “carries” and variants such as “carried by” are generally used to refer to a physical coupling between two objects. The physical coupling may be direct physical coupling (i.e., with direct physical contact between the two objects) or indirect physical coupling that may be mediated by one or more additional objects. Thus, the term carries and variants such as “carried by” are meant to generally encompass all manner of direct and indirect physical coupling, including without limitation: carried on, carried within, physically coupled to, and/or supported by, with or without any number of intermediary physical objects therebetween.
(31) SLP 420 may include multiple laser diodes (e.g., a red laser diode, a green laser diode, and/or a blue laser diode) and at least one scan mirror (e.g., a single two-dimensional scan mirror or two one-dimensional scan mirrors, which may be, e.g., MEMS-based or piezo-based). SLP 420 may be communicatively coupled to (and support structure 410 may further carry) a processor and a non-transitory processor-readable storage medium or memory storing processor-executable data and/or instructions that, when executed by the processor, cause the processor to control the operation of SLP 420. For ease of illustration,
(32) Transparent (holographic) combiner 430 is positioned within a field of view of at least one eye of the user when support structure 410 is worn on the head of the user. Holographic combiner 430 is sufficiently optically transparent to permit light from the user's environment (i.e., “environmental light”) to pass through to the user's eye. In the illustrated example of
(33) One or more of the laser diode(s) in SLP 420 is/are substantially similar to laser diode 200 from
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(35) At 501, a laser cavity is formed. The laser cavity may be substantially similar to laser cavity 250 from
(36) At 502, a first facet is positioned at a first end of the laser cavity. The first facet may be a reflective rear facet positioned at a rear or back end of the laser cavity or the first facet may be a partially reflective output facet positioned at a front or output end of the laser cavity.
(37) At 503, a second facet is coated with a notch filter coating. The coating may, for example, comprise thin layers of dielectric and/or metallic materials (e.g., oxides, fluorides, etc., as described previously) applied by deposition (e.g., atomic layer deposition, chemical vapor deposition) processes or other known coating processes, such as thermal and electron beam evaporation or sputtering (e.g., magnetron sputtering, ion beam sputtering, or similar), depending on the thicknesses required.
(38) As described previously, coating a facet with a “notch filter” coating may include coating the facet with a coating that is at least partially reflective of light within a narrow waveband (e.g., less than about 10 nm) that: i) is centered on a nominal output wavelength of the laser diode; and/or ii) includes a gain peak of the laser diode, and substantially transmissive of light outside of such narrow waveband. The coating may have a first reflectivity (e.g., about 70% or more) for light that is within the narrow waveband and a second reflectivity (e.g., about 30% or less) for light that is outside of the narrow waveband. In some implementations, coating the second facet with a notch filter coating at 503 may include coating the second facet with a rugate device.
(39) At 504, the second facet, with the notch filter coating applied thereto, is positioned at a second end of the laser cavity, the second end opposite the first end across a length of the laser cavity.
(40) In method 500, either one of the “first facet” and the “second facet” may be a reflective rear facet (e.g., 221 in
(41) Throughout this specification and the appended claims, the term “about” is sometimes used in relation to specific values or quantities. For example, “light within a bandwidth of about 10 nm or less.” Unless the specific context requires otherwise, the term about generally means±15%.
(42) The WHUDs described herein may include one or more sensor(s) (e.g., microphone, camera, thermometer, compass, and/or others) for collecting data from the user's environment. For example, one or more camera(s) may be used to provide feedback to the processor of the wearable heads-up display and influence where on the transparent display(s) any given image should be displayed.
(43) The WHUDs described herein may include one or more on-board power sources (e.g., one or more battery(ies)), a wireless transceiver for sending/receiving wireless communications, and/or a tethered connector port for coupling to a computer and/or charging the one or more on-board power source(s).
(44) Throughout this specification and the appended claims the term “communicative” as in “communicative pathway,” “communicative coupling,” and in variants such as “communicatively coupled,” is generally used to refer to any engineered arrangement for transferring and/or exchanging information. Exemplary communicative pathways include, but are not limited to, electrically conductive pathways (e.g., electrically conductive wires, electrically conductive traces), magnetic pathways (e.g., magnetic media), and/or optical pathways (e.g., optical fiber), and exemplary communicative couplings include, but are not limited to, electrical couplings, magnetic couplings, and/or optical couplings.
(45) Throughout this specification and the appended claims, infinitive verb forms are often used. Examples include, without limitation: “to detect,” “to provide,” “to transmit,” “to communicate,” “to process,” “to route,” and the like. Unless the specific context requires otherwise, such infinitive verb forms are used in an open, inclusive sense, that is as “to, at least, detect,” to, at least, provide,” “to, at least, transmit,” and so on.
(46) The above description of illustrated embodiments, including what is described in the Abstract, is not intended to be exhaustive or to limit the embodiments to the precise forms disclosed. Although specific embodiments of and examples are described herein for illustrative purposes, various equivalent modifications can be made without departing from the spirit and scope of the disclosure, as will be recognized by those skilled in the relevant art. The teachings provided herein of the various embodiments can be applied to other portable and/or wearable electronic devices, not necessarily the exemplary wearable electronic devices generally described above.
(47) For instance, the foregoing detailed description has set forth various embodiments of the devices and/or processes via the use of block diagrams, schematics, and examples. Insofar as such block diagrams, schematics, and examples contain one or more functions and/or operations, it will be understood by those skilled in the art that each function and/or operation within such block diagrams, flowcharts, or examples can be implemented, individually and/or collectively, by a wide range of hardware, software, firmware, or virtually any combination thereof. In one embodiment, the present subject matter may be implemented via Application Specific Integrated Circuits (ASICs). However, those skilled in the art will recognize that the embodiments disclosed herein, in whole or in part, can be equivalently implemented in standard integrated circuits, as one or more computer programs executed by one or more computers (e.g., as one or more programs running on one or more computer systems), as one or more programs executed by on one or more controllers (e.g., microcontrollers) as one or more programs executed by one or more processors (e.g., microprocessors, central processing units, graphical processing units), as firmware, or as virtually any combination thereof, and that designing the circuitry and/or writing the code for the software and or firmware would be well within the skill of one of ordinary skill in the art in light of the teachings of this disclosure.
(48) When logic is implemented as software and stored in memory, logic or information can be stored on any processor-readable medium for use by or in connection with any processor-related system or method. In the context of this disclosure, a memory is a processor-readable medium that is an electronic, magnetic, optical, or other physical device or means that contains or stores a computer and/or processor program. Logic and/or the information can be embodied in any processor-readable medium for use by or in connection with an instruction execution system, apparatus, or device, such as a computer-based system, processor-containing system, or other system that can fetch the instructions from the instruction execution system, apparatus, or device and execute the instructions associated with logic and/or information.
(49) In the context of this specification, a “non-transitory processor-readable medium” can be any element that can store the program associated with logic and/or information for use by or in connection with the instruction execution system, apparatus, and/or device. The processor-readable medium can be, for example, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus or device. More specific examples (a non-exhaustive list) of the computer readable medium would include the following: a portable computer diskette (magnetic, compact flash card, secure digital, or the like), a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM, EEPROM, or Flash memory), a portable compact disc read-only memory (CDROM), digital tape, and other non-transitory media.
(50) The various embodiments described above can be combined to provide further embodiments. To the extent that they are not inconsistent with the specific teachings and definitions herein, all of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification and/or listed in the Application Data Sheet which are owned by Thalmic Labs Inc., including but not limited to: U.S. Provisional Patent Application Ser. No. 62/537,344; U.S. Provisional Patent Application Ser. No. 62/017,089; U.S. Provisional Patent Application Ser. No. 62/053,598; U.S. Provisional Patent Application Ser. No. 62/117,316; U.S. Provisional Patent Application Ser. No. 62/134,347 (now U.S. Non-Provisional patent application Ser. No. 15/070,887); U.S. Provisional Patent Application Ser. No. 62/156,736; U.S. Provisional Patent Application Ser. No. 62/242,844; US Patent Publication No. US 2015-0378164 A1; US Patent Publication No. US 2015-0378161 A1; US Patent Publication No. US 2015-0378162 A1; U.S. Non-Provisional patent application Ser. No. 15/145,576; U.S. Non-Provisional patent application Ser. No. 15/145,609; U.S. Non-Provisional patent application Ser. No. 15/145,583; U.S. Non-Provisional patent application Ser. No. 15/046,234; U.S. Non-Provisional patent application Ser. No. 15/046,254; and U.S. Non-Provisional patent application Ser. No. 15/046,269, are incorporated herein by reference, in their entirety. Aspects of the embodiments can be modified, if necessary, to employ systems, circuits and concepts of the various patents, applications and publications to provide yet further embodiments.
(51) These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.