METHODS AND SYSTEMS FOR THE GENERATION OF HIGH PURITY HYDROGEN WITH CO2 CAPTURE FROM BIOMASS AND BIOGENIC WASTES
20210140054 · 2021-05-13
Assignee
Inventors
Cpc classification
B01J8/04
PERFORMING OPERATIONS; TRANSPORTING
Y02P30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B3/02
CHEMISTRY; METALLURGY
International classification
Abstract
A system for producing hydrogen gas from biomass is disclosed that includes a first reaction chamber having one or more hydroxides, a Ni/ZrO.sub.2 catalyst, and a source of moistened seaweed biomass therein. A heat source is in communication with the first reaction chamber. One or more product streams exit the first reaction chamber including, hydrogen gas, a carbonate, or combinations thereof. A recycle stream provides recycled hydroxide to the first reaction chamber and the product stream is produced as a result of reaction of the seaweed biomass source with the one or more hydroxides in the presence of the Ni/ZrO.sub.2 catalyst.
Claims
1. A system for producing hydrogen gas from biomass comprising: a first reaction chamber having therein one or more hydroxides, a nickel catalyst, and a source of moistened seaweed biomass; a heat source in communication with the first reaction chamber; one or more product streams exiting the first reaction chamber including hydrogen gas, a carbonate, or combinations thereof; and a recycle stream for providing recycled hydroxide to the first reaction chamber; wherein the one or more product streams are produced as a result of reaction of the seaweed biomass source with the one or more hydroxides in the presence of the nickel catalyst.
2. The system according to claim 1, further comprising at least an additional reaction chamber in fluid communication with the first reaction chamber, the additional reaction chamber having an additional hydroxide therein.
3. The system according to claim 1, wherein the one or more hydroxides includes sodium hydroxide, potassium hydroxide, calcium hydroxide, or combinations thereof.
4. The system according to claim 2, wherein the additional hydroxide includes sodium hydroxide, potassium hydroxide, calcium hydroxide, or combinations thereof.
5. The system according to claim 1, wherein the one or more catalysts is Ni/ZrO.sub.2.
6. A method of producing hydrogen gas from biomass comprising: providing a reaction medium including a moistened seaweed biomass, one or more hydroxides, and a nickel catalyst; performing a thermal treatment of the reaction medium at a temperature between about 400° C. and about 600° C. to produce a hydrogen product and a carbonate product; and recycling the carbonate product as a recycled hydroxide.
7. The method according to claim 6, wherein the reaction temperature is about 500° C.
8. The method according to claim 6, wherein the one or more hydroxides is sodium hydroxide, potassium hydroxide, calcium hydroxide, or combinations thereof.
9. The method according to claim 6, further comprising sequestering carbon dioxide formed during thermal treatment of the reaction medium in at least a second hydroxide.
10. The method according to claim 6, wherein the thermal treatment is performed below supercritical pressure.
11. The method according to claim 10, wherein the thermal treatment is performed at about atmospheric pressure.
12. The method according to claim 7, wherein the seaweed biomass includes brown seaweed, green seaweed, red seaweed, or combinations thereof.
13. The method according to claim 8, wherein the one or more catalysts is Ni/ZrO.sub.2.
14. A system for producing hydrogen gas from biomass comprising: a first reaction chamber including a reaction medium including one or more hydroxides and a source of moistened seaweed biomass; an additional reaction chamber including a Ni/ZrO.sub.2 catalyst and one or more additional hydroxides, a heat source in communication with at least the first reaction chamber; one or more product streams exiting the first reaction chamber including hydrogen gas, a carbonate, or combinations thereof; and a hydroxide recycle stream in communication with the one or more product streams and the first reaction chamber; wherein the product stream is produced as a result of reaction of the seaweed biomass source with the one or more hydroxides in the presence of the Ni/ZrO.sub.2 catalyst.
15. The system according to claim 14, wherein the one or more hydroxides includes sodium hydroxide.
16. The system according to claim 14, wherein the hydroxide recycle stream includes one or more hydroxides recycled from a carbonate product stream.
17. The system according to claim 14, wherein the one or more additional hydroxides is sodium hydroxide, potassium hydroxide, calcium hydroxide, or combinations thereof.
18. The system according to claim 14, wherein the seaweed biomass includes brown seaweed, green seaweed, red seaweed, or combinations thereof.
19. The system according to claim 14, wherein the heat source is configured to maintain a reaction temperature between about 400° C. and about 600° C. to produce a hydrogen product and a carbonate product.
20. The system according to claim 14, wherein the reaction temperature is about 500° C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings show embodiments of the disclosed subject matter for the purpose of illustrating the technology. However, it should be understood that the present application is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
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DETAILED DESCRIPTION
[0028] Referring now to
[0029] In some embodiments, the present disclosure is directed to a system 100 for facilitating the production of hydrogen from biomass. In some embodiments, system 100 includes at least a first reaction chamber 102 including a reaction medium 102A. As discussed above, in some embodiments, reaction medium 102A includes one or more hydroxides and a source of seaweed biomass. In some embodiments, the one or more hydroxides includes sodium hydroxide, potassium hydroxide, calcium hydroxide, or combinations thereof. In some embodiments, the one or more hydroxides includes sodium hydroxide. In some embodiments, the seaweed biomass is pretreated before use in reaction medium 102A. In some embodiments, the seaweed biomass is not pretreated before use in reaction medium 102A, i.e., freshly harvested seaweed biomass is used in system 100. In some embodiments, seaweed biomass includes at least some moisture, i.e., moistened. In some embodiments, the moisture content of the seaweed biomass is above about 50%, above about 60%, above about 70%, or above about 80%. In some embodiments, reaction medium 102A includes a nickel catalyst. In some embodiments, reaction medium 102A includes an additional hydroxide. In some embodiments, system 100 includes at least one additional reaction chamber 103 in fluid communication with first reaction chamber 102. In some embodiments, additional reaction chamber 103 includes additional reaction components 103A. In some embodiments, additional reaction components 103A include a nickel catalyst. In some embodiments, additional reaction components 103A include an additional hydroxide. In some embodiments, the additional hydroxide includes sodium hydroxide, potassium hydroxide, calcium hydroxide, or combinations thereof. In some embodiments, a heat source 104 is in communication with first reaction chamber 102, e.g., to facilitate heating of reaction medium 102A disposed therein, additional reaction chamber 103, or combinations thereof. In some embodiments, system 100 includes one or more product streams 106, e.g., exiting first reaction chamber 102, additional reaction chamber 103, or combinations thereof. In some embodiments, the one or more product streams 106 are produced as a result of reaction of the seaweed biomass source with the one or more hydroxides in the presence of the nickel catalyst. In some embodiments, product streams 106 include hydrogen gas product streams, carbonate product streams, or combinations thereof. In some embodiments, a recycle stream 108 is provided for recycling hydroxide to the first reaction chamber, e.g., from a carbonate product stream. In some embodiments, the nickel catalyst is also recycled.
[0030] In some embodiments, the system includes a first reaction chamber having therein one or more hydroxides, a Ni/ZrO.sub.2 catalyst, and a source of moistened seaweed biomass. In other embodiments, the system includes at least two reaction chambers. In some embodiments, the system includes at least one additional reaction chamber in fluid communication with the first reaction chamber, and the additional reaction chamber has an additional alkaline reactant therein. In some embodiments, the additional alkaline reactant is a different alkaline hydroxide than the first hydroxide. In some embodiments, the one or more hydroxides includes sodium hydroxide, potassium hydroxide, calcium hydroxide, or combinations thereof. In some embodiments, the system includes a heat source in communication with the first reaction chamber. In some embodiments, the system includes one or more product streams exiting the first reaction chamber including hydrogen gas, a carbonate, or combinations thereof. In some embodiments, the system includes a recycle stream for providing recycled hydroxide to the first reaction chamber. In some embodiments, the product stream is produced as a result of reaction of the seaweed biomass source with the one or more hydroxides in the presence of the Ni/ZrO.sub.2 catalyst
[0031] In an exemplary embodiment, a horizontal three-zone split-tube furnace is used to create different reaction zones for in-situ (i.e., solid and gas phase) and ex-situ (i.e., gas phase only) catalytic ATT reaction schemes. In some embodiments, a first alkaline reactant, e.g., alkaline hydroxide, is positioned in a first reaction chamber. In some embodiments, an additional alkaline reactant, e.g., a different alkaline hydroxide, is position in a second and/or subsequent reaction chamber. In some such embodiments, reaction products such as CO.sub.2 gas that are evolved in zone 1 as a result of the ATT reaction are subsequently sequestered via reaction with the second alkaline reactant. In some embodiments, the second reaction chamber includes a catalyst.
[0032] In some embodiments, a thermal treatment of reaction medium, e.g., 102A, is performed at a temperature between about 400° C. and about 600° C. to produce a hydrogen product and a carbonate product. In some embodiments, the reaction is performed at a temperature below 700° C. In some embodiments, the reaction is performed at a temperature between about 400° C. and about 600° C. In some embodiments, the reaction is performed at about 500° C. In some embodiments, the reaction is performed at a low pressure. In some embodiments, the reaction is performed at a pressure below supercritical pressure. In some embodiments, the reaction is performed at about atmospheric pressure. In some embodiments, the reaction products include hydrogen. In some embodiments, the reaction products include a carbonate. In some embodiments, the carbonate product is recycled as a recycled hydroxide. In some embodiments, the carbonate is recycled to regenerate and replenish alkaline reactant. In some embodiments, the hydrogen product is suitable for a variety of uses, such as a fuel, e.g., in a fuel cell, for combustion, for use in synthesis of other compounds, e.g., ammonia, methanol, etc. In some embodiments, the reaction products include one or more hydrocarbons, such as CO.sub.2, for sequestering, e.g., in at least a second hydroxide.
[0033] In some embodiments, the reaction between the biomass, alkaline reactant, and catalyst includes additional reactants, e.g., water, carbon dioxide, one or more additional catalysts, one or more additional hydroxides, etc. In some embodiments, the catalyst is subsequently recycled, e.g., for reuse in reaction with biomass to produce additional hydrogen. In some embodiments, the alkaline reactant is replenished via a subsequent recycling step, and the replenished alkaline reactant is reused, e.g., in reactions with additional biomass to produce additional hydrogen. For example, sodium carbonate product can be recycled to replenish a supply of sodium hydroxide reactant utilizing the following reaction scheme:
Na.sub.2CO.sub.3+Ca(OH).sub.2=CaCO.sub.3+NaOH
[0034] In some embodiments, one or more additional hydroxides are used to sequester hydrocarbon product in a subsequent reaction step. In some embodiments, one or more additional catalysts are included to aid in the sequestration of the hydrocarbon product.
[0035] In some embodiments, wet seaweed is directly coverted to high-purity H.sub.2 with suppressed CO.sub.2 formation at atmospheric pressure and relatively low temperature with the yield of up to 75.82 mmol H.sub.2/g-seaweed(daf). Some embodiments are simple, renewable, less energy intensive and address issues related to hydrogen production. Some embodiments convert substantially all biomass to H.sub.2 even at much lower temperature ranges (e.g. 500° C.) than conventional biomass gasification/pyrolysis (e.g., 700˜1000° C.), via the described reaction pathway. Some embodiments of the current method generate hydrogen in high yield (highest value among all reported seaweed gasification technology to date) and some embodiments do not produce CO/CO.sub.2, indicating that the product gas is clean fuel, which can be directly used as, for example, a fuel for fuel cell cars without any additional treatment. The strategy with chemical looping illustrated in
[0036] Although the present disclosure details the production of hydrogen from seaweed, the present disclosure is not limited in this regard, as this method can be applied to all types of biomass, including, brown seaweed, green seaweed, red seaweed, lignin, cellulose, hemicellulose, wheat straw grass, glucose, etc., or combinations thereof. In some embodiments, the biomass includes a salt component. In some embodiments, the biomass has a naturally occurring level of salinity. In some embodiments, the biomass has an elevated level of salinity relative to a naturally occurring level of salinity.
[0037] Referring now to
EXAMPLES
[0038] The brown seaweed in a first example had a high ash content and low moisture content. Therefore, dry ash-free basis was used to compare with existing studies. The brown seaweed has a larger amount of alkali and alkaline earth species (K, Na, Ca, etc.), which can enhance the gasification activity of carbon in carbonaceous materials. K and Ca can have a significant impact on the surface active site formations in the carbon gasification. They can also reduce tar formation, catalyze tar decomposition and hinder the char formation.
TABLE-US-00001 TABLE 1 Composition of Brown Seaweed Components Saccharina japonica (Brown seaweed) Gravitation analysis Moisture (wt %) 7.8 Total solid, TS (wt %) 92.2 Ash (wt % in TS) 28.3 VS (wt % in TS) 71.7 Elemental analysis C (wt % in TS) 31.5 H (wt % in TS) 4.8 O (wt % in TS) 26.1 N (wt % in TS) 1.5 S (wt % in TS) 0.6 Total COD (mg/g TS) 829.7
TABLE-US-00002 TABLE 2 Ash Composition of Brown Seaweed Content (wt % of ash) Component Brown seaweed SiO.sub.2 0.66 Al.sub.2O.sub.3 0.25 Fe.sub.2O.sub.3 0.08 MgO 7.70 CaO 7.95 Na.sub.2O 26.16 K.sub.2O 53.97 TiO.sub.2 n.d. P.sub.2O.sub.5 3.23 MnO n.d. Cr.sub.2O.sub.3 n.d. V.sub.2O.sub.5 n.d. n.d. = not detected
[0039] Referring now to
[0040] Referring now to
[0041] Referring now to
[0042] Referring to Table 3, simple gasification has a low carbon conversion of 12.48% while the ATT reaction greatly promotes the carbon conversion to inorganic carbon, primarily carbonate. The catalyst and Ca(OH).sub.2 in zone 2 do not affect the reaction of seaweed and NaOH that much thus to make the gas reforming and CO.sub.2 capture be implemented. The ATT reaction performs well in seaweed conversion and is a promising method for the future.
TABLE-US-00003 TABLE 3 Carbon Analysis Inorganic Total carbon carbon Inorganic/Total Sample (wt. %) (wt. %) (wt. %) Brown seaweed (zone 1) 4.1347 33.1152 12.4858 BS + NaOH (zone 1) 8.2763 9.2086 89.8758 BS + NaOH + water 8.3202 9.1473 90.9560 (zone 1) BS + NaOH 7.4192 8.1648 90.8681 (zone 1)_catalyst (zone 2) BS+NaOH (zone 1)_catalyst + Ca(OH).sub.2 (zone 2)
[0043] Referring now to
[0044] Referring now to
[0045] Referring now to
[0046] Referring now to
Methods
[0047] Reagents. The Saccharina japonica, brown seaweed (BS) was obtained from Korea and was grinded to <150 um. The NaOH and Ca(OH).sub.2 were obtained from Sigma-Aldrich and used without further purification. The Ni-catalyst was prepared by dissolving 2.7526 g of nickel(II) nitrate hexahydrate into 80 mL of ethanol and then 5 g of finely ground ZrO2 (Alfa Aesar) was added to the solution. The mixture was stirred and heated to gradually impregnate the metal salt into the support. The catalyst was then dried at 363 K overnight and calcined in air at a heating rate of 5 K min.sup.−1 to 1073 K and holding for 200 min. The oxidized metals were then reduced in a tube furnace in a pure H.sub.2 atmosphere for 2 hours at 773 K. The 10% Ni/ZrO.sub.2 had a specific surface area of 23.246 m.sup.2 g.sup.−1 and an average particle size of 35.96 nm.
[0048] Reactor set-up. The tubular reactor consists of an inner quart tube (2.54 cm Outer Diameter×56.00 cm length) and outer three-zone split-tube furnace (Mellen Co., SC12R). The brown seaweed sample mixed with NaOH in a ceramic boat was placed in zone 1 and a thermocouple was used to monitor the temperature in the alkaline thermal treatment (ATT) experiments. The catalyst (if used) and Ca(OH).sub.2 (if used) were separately held in three pieces of quartz wool in zone 2 to make the reforming of gaseous intermediates and CO.sub.2 capture. A Micro GC (Inficon 3000) was used to sample the gaseous products online throughout and the gasbag was adopted to obtain the total gas yield.
[0049] ATT experiments. The current research included probing the fate of salt and the regeneration of hydroxide from the seaweed ATT process.
[0050] 1.0 g of mixed samples (the molar ratio of brown seaweed and NaOH was based on the reaction stoichiometry and all the results were normalized to the dry ash-free grams of seaweed to enable accurate comparisons) was added to a 10 ml ceramic boat, which was lying in zone 1 of the reactor. 0.25 g of 10% Ni/ZrO.sub.2 catalyst and 0.75 g of Ca(OH).sub.2 were separately placed in zone 2 of the reactor. 50 ml of N.sub.2 carrier gas was introduced through the reactor via a mass flow controller (Omega FMA5508) as a reference gas in the gas chromatography (GC) measurements. After the purging step by N.sub.2, the reactor and the surrounding hotbox were pre-heated at a heating rate of 4 K min.sup.−1 to 373 K and held for 30 minutes. After the pre-heating, water was injected into the hotbox via a pump at a rate of 0.023 K min.sup.−1, where it was vaporized and carried by N.sub.2 to provide the steam stream. The ATT reaction was then started by heating the reactor at a rate of 4 K min.sup.−1 to 773 K and held for 60 minutes. Referring to
[0051] Gas analysis. Gas chromatography (“GC”) was conducted on an Inficon Micro-GC 3000. It is equipped with two 10 m Molsieve columns for H.sub.2, O.sub.2, N.sub.2, CH.sub.4, and CO analyses, and an 8 m Plot U for CO.sub.2 and C.sub.2H.sub.6 analyses. The detection limits were 20 ppm for H.sub.2, and in the ppm ranges for O.sub.2, N.sub.2, CH.sub.4, CO, and CO.sub.2. N.sub.2 was used as a reference gas to qualify the gas production and all the gas yields were normalized to the moles.
[0052] Carbon analysis. The carbon compositions of solid residues after ATT reaction were analyzed by a UIC CM150 Coulometer with Total Carbon and Inorganic Carbon modules. The total carbon was calculated by burning the residues in pure O.sub.2 at 1173 K and testing the released CO.sub.2 while the inorganic carbon was obtained by dissolving the sample in perchloric acid and measuring the released CO.sub.2. The total carbon and inorganic carbon contents then reflected the carbon conversion and the efficiency of these ATT reactions.
[0053] The methods and systems of the present disclosure are advantageous for use as biomass conversion mechanism for green energy, an environmentally friendly energy alternative to oil, carbon capture and storage, while reducing CO.sub.2 emissions, generating carbon credits, e.g., with carbon-negative system, for use with many applications, e.g., fuels cells, including all-in-one portable fuel cells, power plants to produce hydrogen-based electricity, etc. In some embodiments, the methods and systems of the present disclosure can be operated at much lower temperatures than conventional pyrolysis/gasification (˜500° C.). In other embodiments, the methods and systems according to the present disclosure can be operated at lower pressures. In some embodiments of this technology all biomass can be converted to hydrogen gas at lower temperatures (500° C.) than conventional biomass gasification processes (700˜1000° C.), reducing the amount of input energy needed. In some embodiments, this technology can be used to extract clean hydrogen fuel from biomass through a carbon-negative process. In some embodiments, this technology combines gasification of biomass with carbon sequestration to produce a pure hydrogen fuel. In some embodiments, this technology has the added benefit of working with lower than conventional temperatures, which can reduce operating and equipment costs.
[0054] Referring now to
[0055] Referring now to
[0056] Although the invention has been described and illustrated with respect to exemplary embodiments thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made therein and thereto, without parting from the spirit and scope of the present invention.