Handling device for product stacks
10968056 · 2021-04-06
Assignee
Inventors
Cpc classification
B65H2301/42242
PERFORMING OPERATIONS; TRANSPORTING
B65G47/901
PERFORMING OPERATIONS; TRANSPORTING
B25J15/0253
PERFORMING OPERATIONS; TRANSPORTING
B25J15/10
PERFORMING OPERATIONS; TRANSPORTING
B65H2801/21
PERFORMING OPERATIONS; TRANSPORTING
B65H31/34
PERFORMING OPERATIONS; TRANSPORTING
B65G61/00
PERFORMING OPERATIONS; TRANSPORTING
B65H31/3045
PERFORMING OPERATIONS; TRANSPORTING
B25J15/0028
PERFORMING OPERATIONS; TRANSPORTING
B65H45/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G61/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A handling device comprises a gripping unit which is movable in three dimensions and which is specified for receiving the stack of products disposed in a receiving region, for moving the stack, and for depositing the stack in a depositing region. The gripping unit comprises at least one upper holding element for holding down an upper side of the received stack, and at least one lower holding element for supporting a lower side, opposite the upper side, of the received stack.
Claims
1. A handling device for transferring a stack of folded, stapled or bound products, from a receiving region to a depositing region, wherein the handling device comprises a gripping unit which is movable in three dimensions and which is specified for receiving the stack of products disposed in the receiving region, for moving the stack, and for depositing the stack in the depositing region; wherein the gripping unit comprises at least one upper holding element for holding down an upper side of the received stack, and at least one lower holding element for supporting a lower side, opposite the upper side, of the received stack; wherein the gripping unit further comprises a first lateral delimitation element and a second lateral delimitation element, which are in each case assignable to two mutually opposite lateral faces of the stack at inner surfaces of the first lateral delimitation element and the second lateral delimitation element; wherein the first lateral delimitation element comprises a guide extending along the first lateral delimitation element, the at least one upper holding element being linearly displaceable along said guide, wherein the at least one upper holding element is preloaded to a predetermined position or is freely movable within said guide, and wherein the at least one upper holding element protrudes from said guide towards the second lateral delimitation element.
2. The handling device of claim 1, wherein the at least one upper and the at least one lower holding element are movable relative to one another.
3. The handling device of claim 1, wherein the second lateral delimitation element comprises a further guide extending along the second lateral delimitation element, at least one further upper holding element being linearly displaceable along said further guide and along the second lateral delimitation element, wherein the at least one further upper holding element is preloaded to a predetermined position or is freely movable within said further guide, and wherein the at least one further upper holding element protrudes from said further guide towards the first lateral delimitation element.
4. The handling device of claim 1, wherein the lower holding element in a support position defines a support plane for bearing the stack, and the first lateral delimitation element and the second lateral delimitation element extend so as to be substantially perpendicular to the support plane.
5. The handling device of claim 1, wherein the first lateral delimitation element and the second lateral delimitation element are movable relative to one another.
6. The handling device of claim 5, wherein at least one of the first lateral delimitation element and the second lateral delimitation element is mounted so as to be linearly displaceable on a support of the gripping unit.
7. The handling device of claim 1, wherein the at least one lower holding element includes a first and a second lower holding element, wherein the first lower holding element is supported on the first lateral delimitation element and the second lower holding element is supported on the second lateral delimitation element, wherein the two lower holding elements, in a supporting position, define a supporting plane for bearing the stack of products, and wherein, in the supporting position, the first lower holding element and the second lower holding element protrude from the first lateral delimitation element and the second lateral delimitation element, respectively, in a direction towards the respective other lateral delimitation element.
8. The handling device of claim 1, wherein the at least one lower holding element is mounted so as to be linearly displaceable along at least one of the first lateral delimitation element and the second lateral delimitation element.
9. The handling device of claim 1, wherein the at least one lower holding element is mounted so as to be pivotable in relation to at least one of the first lateral delimitation element and the second lateral delimitation element.
10. The handling device of claim 1, wherein the handling device furthermore comprises a robot, and the robot comprises a robotic arm having a free end, wherein the gripping unit is disposed on the free end of the robotic arm.
11. A folding machine which, in succession along a processing direction, comprises: at least one folding unit for folding planar media so as to form folded products; a stacking device for forming a stack from the folded products; a receiving region for receiving the stack of folded products from the stacking device; a handling device for transferring the stack of folded, stapled or bound products from the receiving region to a depositing region, wherein the handling device comprises a gripping unit which is movable in three dimensions and which is specified for receiving the stack of products disposed in the receiving region, for moving the stack, and for depositing the stack in the depositing region; wherein the gripping unit comprises at least one upper holding element for holding down an upper side of the received stack, and at least one lower holding element for supporting a lower side, opposite the upper side, of the received stack; wherein the gripping unit further comprises a first lateral delimitation element and a second lateral delimitation element which are in each case assignable to two mutually opposite lateral faces of the stack at inner surfaces of the first lateral delimitation element and the second lateral delimitation element; wherein the first lateral delimitation element comprises a guide extending along the first lateral delimitation element, the at least one upper holding element being linearly displaceable along said guide, wherein the at least one upper holding element is preloaded to a predetermined position or is freely movable within said guide, and wherein the at least one upper holding element protrudes from said guide towards the second lateral delimitation element.
12. The folding machine of claim 11, wherein the second lateral delimitation element comprises a further guide extending along the second lateral delimitation element, at least one further upper holding element being linearly displaceable along said further guide and along the second lateral delimitation element, wherein the at least one further upper holding element is preloaded to a predetermined position or is freely movable within said further guide, and wherein the at least one further upper holding element protrudes from said further guide towards the first lateral delimitation element.
13. A method for transferring stacks of folded, stapled or bound products, from a receiving region to a depositing region, wherein a handling device comprises a gripping unit which is movable in three dimensions; wherein the gripping unit comprises at least one upper holding element, and at least one lower holding element; wherein the gripping unit further comprises a first lateral delimitation element and a second lateral delimitation element, which are assignable to two mutually opposite lateral faces of a stack of products at inner surfaces of the first lateral delimitation element and the second lateral delimitation element; wherein the first lateral delimitation element comprises a guide extending along the first lateral delimitation element, the at least one upper holding element being linearly displaceable along said guide, wherein the at least one upper holding element is preloaded to a predetermined position or is freely movable within said guide, and wherein the at least one upper holding element protrudes from said guide towards the second lateral delimitation element; wherein the method comprises the steps of: a) disposing the stack of products and the gripping unit relative to one another in the receiving region, wherein the stack is formed by a plurality of products lying on top of one another; b) receiving the stack disposed in the receiving region by means of the gripping unit; c) moving the received stack from the receiving region to the depositing region by means of the gripping unit; d) depositing the moved stack in the depositing region; e) repeating steps a) to d) for at least one further stack.
14. The method of claim 13, wherein step b) of receiving the stack of products furthermore comprises: b1) moving at least one of the first lateral delimitation element and the second lateral delimitation element in the direction of a lateral face of the stack that faces said at least one of the first lateral delimitation element and the second lateral delimitation element; and b2) moving at least one of the at least one upper and the lower holding element relative to an upper side or a lower side of the stack that faces said holding element and that extends so as to be perpendicular to the lateral faces of the stack.
15. The method of claim 13, wherein step a) of disposing the gripping unit takes place in such a manner that the two mutually opposite lateral faces of the stack of products are disposed between the first lateral delimitation element and the second lateral delimitation element of the gripping unit, and an upper side and a lower side of the stack are disposed between the at least one upper holding element and the at least one lower holding element of the gripping unit.
16. The method of claim 15, wherein the at least one lower holding element during step a) is situated in a first position in which said lower holding element does not protrude substantially into an intermediate space between the first lateral delimitation element and the second lateral delimitation element; and wherein step b) comprises moving the at least one lower holding element from the first position to a second position in which the at least one lower holding element protrudes into the intermediate space between the first lateral delimitation element and the second lateral delimitation element and delimits the intermediate space in a downward manner so as to form a receptacle for the stack.
17. The method of claim 16, wherein step d) of depositing the moved stack furthermore comprises: moving the at least one lower holding element from the second position to the first position and, on account thereof, releasing the stack in a downward manner; entraining the at least one upper holding element by way of the upper side of the stack during the depositing until the lower side of the stack bears in the depositing region.
18. The method of claim 13, wherein the second delimitation element of the gripping unit used in step a) comprises a further guide extending along the second lateral delimitation element, at least one further upper holding element being linearly displaceable along said further guide and along the second lateral delimitation element, wherein the at least one further upper holding element is preloaded to a predetermined position or is freely movable within said further guide, and wherein the at least one further upper holding element protrudes from said further guide towards the first lateral delimitation element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
(8) By virtue of the particular suitability of the device according to the invention for stacks of folded, stapled, stitched or bound products, the invention will be described hereunder by means of a folding machine and of a stack of folded products. It is also understood that the features and advantages described in this context can also be applied substantially to all other machines and products as well as to transferring a stack from another receiving region to another depositing region in the scope of the invention.
(9)
(10) The folding machine 1 so as to be disposed in succession along a processing direction D furthermore comprises at least one folding unit 6 for folding the planar media to the folded products, a stacking device 8 for forming a stack 10 of folded products (cf.
(11) The handling device 2 for transferring the stack 10 of folded products from the delivery region 12 of the folding machine 1 to the depositing region 14 assigned to the folding machine 1 comprises a gripping unit 16. The gripping unit 16 is movable in three dimensions and is specified for receiving a stack 10 of folded products disposed in the delivery region 12 and for depositing said stack 10 in the depositing region 14. Details of the gripping unit 16 are derived from the description hereunder with reference to
(12) The handling device 2 is preferably configured as a robot, in particular as a gantry robot or, as illustrated, an articulated-arm robot. The robot comprises a robotic arm 18 having a free end 20 on which the gripping unit 16 is disposed. The gripping unit 16 is connected to the robotic arm 18 by means of the connection installation, wherein the connection installation can establish a rigid connection between the gripping unit 16 and the robotic arm, or can enable an arbitrary degree of freedom of the gripping unit relative to the robotic arm 18.
(13)
(14) The stack 10 is substantially cuboid and comprises two mutually opposite lateral faces, specifically a left lateral face 10a and a right lateral face 10b, as well as an upper side 10c and a lower side 10d opposite the upper site 10c. The two further lateral faces which are aligned so as to be perpendicular to the left and the right lateral face 10a, 10b and to the upper and lower side 10c, 10d in the frontal view is as per
(15) The gripping unit 16 comprises at least one upper holding element 22 for holding down the upper side 10c of the stack 10, and at least one lower holding element 24 for supporting the lower side 10d of the stack 10.
(16) The gripping unit in the embodiment illustrated comprises a plurality of upper holding elements and a plurality of lower holding elements. The upper holding element 22 forms a first upper holding element 22 of the plurality of upper holding elements, and the lower holding element 24 forms a first lower holding element 24 of the plurality of lower elements. The gripping unit 16 furthermore comprises a second upper holding element 26, a third upper holding element 28, and a fourth upper holding element 30. The gripping unit 16 furthermore comprises a second lower holding element 32.
(17) In the description hereunder reference is made to the illustrated embodiment having a plurality of upper and lower holding elements. As has been explained at the outset, a single upper and/or a single lower holding element may also be sufficient. The features described herein can be applied in analogous manner also to such embodiments.
(18) The gripping unit 16 furthermore comprises a first lateral delimitation element 34 and a second lateral delimitation element 36 which are in each case assignable to one of the two mutually opposite lateral faces 10a, 10b of the stack 10. The first and the second delimitation element 34, 36 are mutually opposite in such a manner that said delimitation elements 34, 36 can receive the stack 10 therebetween. Once the gripping unit 16 has received a stack 10, the first and the second delimitation element 34, 36 extend so as to be substantially parallel to the two opposite lateral faces 10a, 10b of the stack 10.
(19) The lower holding elements 24, 32 in the position illustrated in
(20) The upper holding elements 22, 26, 28, 30 can define a contact plane K which is aligned so as to be parallel to the support plane S. It is preferable for the upper holding elements 22, 26, 28, 30 to further compress the stack 10 of folded product such that the upper side 10c of the stack 10 is aligned in the contact plane K and air present in the stack 10 is squeezed out of the latter. However, this is not mandatory with a view to the safe handling of the stack 10.
(21) The plurality of upper holding elements 22, 26, 28, 30 can be movable relative to the plurality of lower holding elements 24, 32. The upper holding elements 22, 26, 28, 30 and the lower holding elements 24, 32 are movable relative to one another in a direction perpendicular to the support plane S, or perpendicular to the lower side 10d of the received stack 10. Only the upper holding elements 22, 26, 28, 30 or only the lower holding elements 24, 32 herein can be configured so as to be movable, or the upper as well as the lower holding elements 22, 24, 26, 28, 30, 32 are movably mounted.
(22) The upper holding elements 22, 26, 28, 30 in the embodiment illustrated are mounted so as to be linearly displaceable along at least one of the first and the second delimitation element 34, 36. In particular, the first and the second upper holding element 22, 26 are mounted so as to be linearly displaceable along the first delimitation element 34, and the second and the third upper holding element 28, 30 are mounted so as to be displaceable along the second delimitation element 36.
(23) To this end, the first and the second delimitation element have in each case a guide 38 for each of the upper holding element 22, 26, 28, 30 that is movable along the respective delimitation element 34, 36. The guide 38 extends so as to be parallel to the envisaged direction of movement of the upper holding elements 22, 26, 28, 30. Suitable linear guides are known to the person skilled in the art and can be used here. For example, a guide 38 in the delimitation elements 34, 36 can be configured as a groove which receives a guiding portion 40 of the respective upper holding element 22, 26, 28, 30 and guides said guiding portion along the longitudinal direction of the groove, as is illustrated in
(24) The upper holding elements 22, 26, 28, 30 in the embodiment illustrated are freely displaceable along the respective delimitation element 34, 36. This means that no drive and no preloading means which move the upper holding elements 22, 26, 28, 30 to a predefined position or hold said holding elements in such a predefined position are provided. The free movement of the upper holding elements 22, 26, 28, 30 here is only restricted by an upper end and a lower end of the respective guide 38 where the upper holding elements 22, 26, 28, 30 impact when displaced to the maximum. Alternative mountings or guides of the upper holding elements 22, 26, 28, 30 are likewise conceivable as is the use of a drive or of a preloading means for the upper holding elements 22, 26, 28, 30.
(25) Alternatively or additionally, the plurality of lower holding elements 24, 32 can be mounted so as to be linearly displaceable along at least one of the first and the second delimitation element 34, 36. The lower holding elements 24, 32, in a manner analogous to the linearly displaceable mounting of the upper holding elements 22, 26, 28, 30, can be mounted in the corresponding delimitation element 34, 36. In general, the configuration and the mounting of the lower holding elements 24, 32 is independent of the configuration and the mounting of the upper holding elements 22, 26, 28, 30.
(26) The plurality of lower holding elements 24, 32 can also be mounted so as to be pivotable in relation to at least one of the first and the second delimitation element 34, 36. To this end, the respective delimitation element 34, 36 is pivotally connected to the respective lower holding element 24, 32, for example by means of a suitable rotary joint.
(27) The lower holding elements 24, 32 can be mounted so as to be linearly displaceable as well as pivotable in relation to the respective delimitation element 34, 36. The embodiment illustrated visualizes such a combined mounting of the lower holding elements 24, this being described in more detail by means of the first lower holding element 24. The second lower holding element 32 can be configured in a manner analogous to the first lower holding element 24 and be correspondingly mounted on the second delimitation element 36.
(28) The lower holding element 24 is configured in multiple parts and comprises at least one first portion 42 and one second portion 44. The first portion 42 by means of a rotation axle 42a is mounted so as to be pivotable on the first delimitation element 34. The second portion 44 by means of a rotation axle 44a is mounted so as to be pivotable on the first delimitation portion 34. The first and the second portion 42, 44 of the lower holding element 24 at the respective free end are in each case also connected to one another in an articulated manner by means of a third rotation axle 46. The first, the second, and the third rotation axle 42a, 44a, 46 can be configured in one part, in the like manner as the first portion 42 and the second portion 44, or be configured in multiple parts such as according to
(29) The first rotation axle 42a of the first portion 42 of the lower holding element 24 is mounted so as to be linearly displaceable along the first delimitation element 34. To this end, the delimitation element 34 has suitable means such as, for example, a guide or a groove for receiving the first rotation axle 42a. According to
(30) When the first portion 42, or the rotation axle 42a thereof, respectively, is displaced linearly along the first delimitation element 34, the first portion 42 of the lower holding element 24 pivots about the first rotation axle 42a. At the same time, the first and the second portion 42, 44 pivot relative to one another about the third rotation axle 46, this in turn causing the second portion 44 to pivot about the second rotation axle 44a. On account thereof, the lower holding element 24 falls in the direction of the first delimitation element 34. The lower holding element 24 in this position does not protrude into the intermediate space between the first and the second delimitation element 34, 36.
(31) In order for the movement of the lower holding element 24 to be generated, the latter can furthermore have suitable drive means 50 which are described in more detail with reference to
(32) It is preferable for the lower holding elements 24, 32 to be movable between a first position in which they do not protrude substantially into an intermediate space between the first and the second delimitation element 34, 36 (cf.
(33) This mobility between the first and the second position is preferably implementable by the mechanism of the lower holding elements which has been described above, wherein a soft depositing of the stacking in the depositing region is achieved at the same time. Other mechanisms such as, for example, a simpler linear displacement capability or simple folding of a holding element in one part are likewise conceivable.
(34) Independently of the configuration and the mounting of the upper and the lower holding elements 22 to 32, the first and the second delimitation element 34, 36 can be movable relative to one another. Only one of the two delimitation elements 34, 36 can be movable herein; however both delimitation elements 34, 36 can also be movable.
(35) The first and the second delimitation element 34, 36 are preferably movable in a linear manner in the direction of the respective lateral face 10a, 10b of the received stack 10, which faces the respective delimitation element 34, 36. The direction of movement of the first and of the second delimitation element 34, 36 is thus parallel to the support plane S and perpendicular to the two mutually opposite lateral faces 10a, 10b of the stack 10. It is preferable for the first and the second delimitation element 34, 36 to be movable relative to one another so far that said delimitation element 34, 36 bear on the respective lateral face 10a, 10b of the stack 10. On account thereof, the stack 10 is further secured and reliably maintains the shape thereof while being moved by the gripping unit 16.
(36) To this end, the first delimitation element 34 defines a first delimitation plane B1, and the second delimitation element 36 defines a second delimitation plane B2. The delimitation planes B1 and B2 are disposed so as to be perpendicular to the support plane S as well as parallel to the lateral faces 10a, 10b of a received stack 10.
(37) In order for the first and the second delimitation element 34, 36 to be mounted so as to be movable relative to one another, the gripping unit 16 preferably comprises a support 52 on which at least one of the first and the second delimitation element 34, 36 is mounted so as to be linearly displaceable. The support 52 in the embodiment illustrated comprises two guide bars 54, and the first and the second delimitation element 34, 36 comprise corresponding openings 56 through which the guide bars 54 extend. The delimitation elements 34, 36 are displaceable along the guide bars 54.
(38) The first and the second delimitation element 34, 36 can in each case be moved by a dedicated drive, or said delimitation element 34, 36 by means of a suitable mechanism can be coupled to a common drive as is described with reference to
(39) A Cartesian coordinate system is moreover indicated in
(40)
(41) The drive mechanism 64 for moving the first and the second delimitation element 34, 36 will be described by means of
(42) The gripping unit 16 is illustrated in various states during the method according to the invention in
(43) According to
(44) It can be seen in
(45) As can be seen in
(46) The gripping unit 16 is moved downward so far until the lower holding elements 24, 32 are disposed below the lower side 10d of the stack 10, or the plane defined by said holding elements 24, 32. To this end, it is preferable that the delivery region 12 of the folding machine 1 is configured in such a manner that said delivery region 12 in the region of the delimitation elements 34, 36 and of the lower holding element 24 has recesses for said delimitation element 34, 36 and said holding element 24, while said delivery region in the region of the lower side 10c of the stack 10 forms a sufficient bearing face for the stack 10.
(47) When the gripping unit 16 is disposed as desired in the delivery region 12, the stack 10 of folded products disposed in the delivery region 12 is received by means of the gripping unit 16.
(48)
(49) As can likewise be seen in
(50) In the state illustrated in
(51) The received stack 10 of folded products 10 is then lifted and by means of the gripping unit 16 moved from the delivery region 12 to the depositing region 14.
(52) As is derived from viewing
(53) Since a standardized transport medium for the stack 10 of folded products is typically provided in the depositing region 14, it may be the case that it is not possible for the delimitation elements 34, 36 to be moved through corresponding recesses in the transport medium, or the depositing face, respectively. The lower side 10c of the stack 10 in this instance cannot be brought in direct contact with the depositing face by way of the gripping unit 16 according to the embodiment illustrated. Rather, a spacing of a size determined by the construction of the lower holding elements 24, 32 remains between the lower side 10c of the stack 10 and the depositing face. It is understood that the transport medium, or the depositing region 14, respectively, can also be adapted to the gripping unit 16 such that direct depositing of the stack 10 on the depositing face of the depositing region 14 is possible.
(54) When the gripping unit 16 is disposed in the depositing region 14, the moved stack 10 of folded products is deposited in the depositing region 14. The lower holding elements 24, 32 in the embodiment illustrated are moved from the second position to the first position, on account of which the stack 10 is released in a downward manner.
(55) As can be seen in
(56) According to
(57) Once the gripping unit 16 can no longer collide with the stack 10, said gripping unit 16 is moved back to the delivery region 12 so as to repeat the method for at least one further stack 10 of folded products.
(58) One or a plurality of subsequent stacks of folded products is/are then moved in an analogous manner from the delivery region 12 to the depositing region 14. The depositing of the stacks 10 in the depositing region 14 then preferably takes place in a predetermined pattern in which the stacks 10 are disposed so as to be mutually offset.
(59)
(60) The stacks 10 are therefore preferably always disposed in pairs in the depositing region 14; in order for an optimal utilization of the available area in the depositing region 14, or on the transport medium, respectively, to be achieved the pairs of stacks 10 can also be mutually aligned in a dissimilar manner. In the pattern illustrated in
(61) The pattern according to
(62) It is understood that the predetermined patterns can be adapted in an arbitrary manner to the size of the depositing region 14, or of the transport medium, as well as to the dimensions of the stacks 10.
(63) It can furthermore be seen from