Power plant unit for a hybrid power plant
11002254 · 2021-05-11
Assignee
Inventors
Cpc classification
F02C6/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C1/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/46
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2250/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03G6/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C1/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine for a power plant unit for a hybrid power plant is arranged in a turbine housing in which a flow channel for a compressible medium is arranged. A drive shaft and at least one output impeller are arranged in the flow channel, the output impeller containing an output shaft for operating a generator, wherein the output impeller is connected in a rotationally fixed manner to the output shaft. The drive shaft is not connected to the output shaft.
Claims
1. A turbine for a power plant, the turbine comprising: a turbine housing, a flow channel for a compressible medium arranged in the turbine housing, wherein the flow channel has a drive side and an output side, wherein the compressible medium in the flow channel flows from the drive side to the output side, wherein a flow cross-section of the flow channel increases from the drive side to the output side so that the compressible medium can expand, a drive shaft and at least one output impeller arranged in the flow channel, wherein the at least one output impeller comprises an output shaft for operating a generator, wherein the output shaft is configured to be set into a rotational movement by means of the at least one output impeller when the compressible medium flows through the at least one output impeller, wherein the at least one output impeller is connected to the output shaft in a rotationally fixed manner, wherein the drive shaft and the output shaft are mechanically decoupled, and a circulation device comprising a fluid passage for the compressible medium, wherein the circulation device is configured such that a first partial volume of the compressible medium flows into the flow channel at the drive side and a second partial volume of the compressible medium flows into the flow channel at the output side and upstream of the at least one output impeller.
2. The turbine of claim 1, wherein the circulation device is in fluid-conducting connection with the flow channel.
3. The turbine of claim 2, wherein the circulation device contains a feed for the compressible medium, wherein the compressible medium is a heated compressible medium.
4. The turbine of claim 3, wherein the heated compressible medium is obtainable from the compressible medium by means of a heat exchanger.
5. The turbine of claim 2, wherein the fluid passage comprises an at least partially variable cross-section through which the compressible medium can flow.
6. The turbine of claim 5, wherein the circulation device contains a feed for the compressible medium, wherein the fluid passage comprising the at least partially variable cross-section is downstream of the feed, and wherein the at least partially variable cross-section through which the compressible medium flows downstream of the feed in a direction of flow of the compressible medium first increases and then decreases continuously.
7. The turbine of claim 2, wherein the circulation device contains a branch.
8. The turbine of claim 1, wherein the drive shaft is set into a rotational movement by means of an electric starter at least in a running-in phase.
9. The turbine of claim 1, wherein the drive shaft comprises a substantially conical section.
10. The turbine of claim 1, wherein the drive shaft is provided with a profile.
11. The turbine of claim 10, wherein the profile is helical or spiral-shaped.
12. The turbine of claim 1, wherein the flow channel contains a first, second or third flow channel section, wherein a cross-sectional area of at least one of the first, second or third flow channel sections changes in a direction of a longitudinal axis of the flow channel.
13. The turbine of claim 1, wherein the compressible medium is air.
14. A power plant unit comprising: a turbine, the turbine comprising a turbine housing, a flow channel for a compressible medium arranged in the turbine housing, wherein the flow channel has a drive side and an output side, wherein the compressible medium in the flow channel flows from the drive side to the output side, wherein a flow cross-section of the flow channel increases from the drive side to the output side so that the compressible medium can expand, a drive shaft and at least one output impeller arranged in the flow channel, wherein the at least one output impeller comprises an output shaft for operating a generator, wherein the output shaft is set into a rotational movement by means of the at least one output impeller when the compressible medium flows through the at least one output impeller, wherein the at least one output impeller is connected to the output shaft in a rotationally fixed manner, wherein the drive shaft and the output shaft are mechanically decoupled, and a circulation device comprising a fluid passage for the compressible medium, wherein the circulation device is configured such that a first partial volume of the compressible medium flows into the flow channel at the drive side and a second partial volume of the compressible medium flows into the flow channel at the output side and upstream of the at least one output impeller.
15. The power plant unit of claim 14, further comprising a heat accumulator for providing a heated compressible medium as the compressible medium, wherein the heat accumulator is chargeable by an element selected from the group consisting of a solar cell, a photovoltaic panel, an internal combustion engine, a fuel cell, a burner element for a fossil fuel, or a wind turbine.
16. A method for operating a power plant including a turbine, wherein the turbine is arranged in a turbine housing, wherein a flow channel for a compressible medium is arranged in the turbine housing, wherein the flow channel has a drive side and an output side, wherein the compressible medium in the flow channel flows from the drive side to the output side, wherein a flow cross-section of the flow channel increases from the drive side to the output side so that the compressible medium expands, wherein a drive shaft and at least one output impeller are arranged in the flow channel, wherein the at least one output impeller comprises an output shaft, wherein the at least one output impeller is connected to the output shaft in a rotationally fixed manner, wherein the drive shaft and the output shaft are mechanically decoupled, wherein a circulation device comprising a fluid passage for the compressible medium is provided, wherein the circulation device is configured such that a first partial volume of the compressible medium flows into the flow channel at the drive side and a second partial volume of the compressible medium flows into the flow channel at the output side and upstream of the at least one output impeller, the method comprising: flowing the first partial volume of the compressible medium into the flow channel at the drive side, flowing the second partial volume of the compressible medium into the flow channel at the output side and upstream of the at least one output impeller, generating a rotational movement of the drive shaft of the turbine by the compressible medium, generating a rotational movement of the output shaft by means of the compressible medium flowing through the at least one output impeller, wherein the rotational movement of the drive shaft takes place independently of the rotational movement of the output shaft by means of the drive shaft and the output shaft being mechanically decoupled, and driving a generator with the output shaft to generate electrical energy.
17. The method for operating the power plant of claim 16, further comprising: feeding a heated heat transfer fluid from a heat accumulator to a heat exchanger for heating the compressible medium, heating the compressible medium by means of the heat transfer fluid, generating a heated compressible medium, and feeding the heated compressible medium to the turbine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The power plant unit according to the invention is illustrated below in some embodiments. It is shown in:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION
(11)
(12) The machine housing 15 and/or each of the system components can be equipped with identification elements, which make it possible to check at any time whether all system components are present, whether these system components correspond to the system components installed in the manufacturer's plant, and whether the system components have been manipulated by unauthorized interference at any point in time. The machine housing 15 can be equipped with a GPS transmitter so that the exact location of each machine housing 15 can be checked by the producer at any time. In particular, the GPS sensor can be used to send feedback to the producer as soon as the machine housing 15 or any one of the system components is moved. In particular, at least the most important system components can be equipped with position sensors. The position sensors can determine the position of the relevant system component in the machine housing 15 or determine the position of two or more system components with respect to one another. By using the position sensors, the exact location of the system components in the machine housing 15 can be determined with an accuracy of less than 10 cm, preferably less than 10 mm, particularly preferably in a range of at most 5 mm. The position sensors can be coupled to monitoring elements which monitor the position of the system components in the machine housing 15. As soon as a system component therefore moves more than 10 cm, in particular more than 10 mm from its target position, an alarm can be triggered. The producer can immediately check whether it is an authorized change in the position of the system component, for example for maintenance or repair of the same, or whether an unauthorized intervention in the machine housing 15 has taken place and can immediately take suitable measures to prevent any damage to persons or the system.
(13)
(14) In particular, the machine housing 15 or each of the system components can be equipped with RFID identification elements. These identification elements can already be built into each of the system components when the power plant unit 1 is manufactured.
(15)
(16) A starting device 12 can be provided for starting up the turbine 3. The starting device 12 can be coupled to the drive shaft 4. For example, an electric starter can be provided.
(17)
(18) The turbine 3 is arranged in a turbine housing 33. According to this embodiment, the turbine 3 has a flow channel 30 which is formed in the interior of the turbine housing 33. The flow channel 30 thus runs in the turbine housing 33. The cross-sectional area of the flow channel 30 increases continuously from the drive side 31 in the direction of the output side 32 until a maximum value of the cross-sectional area is reached, the cross-sectional area remaining constant until the compressible medium 10 reaches the output impeller 51.
(19) According to the present embodiment, a first flow channel section 34, a second flow channel section 36 and a third flow channel section 38 can be distinguished, which extend between the drive side 31 and the output side 32. The third flow channel section 38 adjoins the second flow channel section 36. The second flow channel section 36 adjoins the first flow channel section 34.
(20) A drive shaft 4 is located in the first flow channel section 34 and in the second flow channel section 36. In the first flow channel section 34, the drive shaft 4 has an essentially conical shape. The flow cross section of the flow channel 30 thus changes in the first flow channel section 34, wherein the flow cross section increases from the drive side 31 in the direction of the output side 32 in the first flow channel section 34. According to the present embodiment, the cone shape of the drive shaft 4 tapers in the direction of the second flow channel section 36. In the second flow channel section 36, the drive shaft 4 has an essentially cylindrical shape.
(21) According to the present embodiment, a plurality of profiles 41 are arranged in the flow channel 30 in the first flow channel section 34, wherein the profiles 41 are arranged on the drive shaft 4. In particular, the section of the drive shaft 4 is configured as a cone with profiles 41. Downstream of the drive side 31, the cross-sectional area of the flow channel 30 increases continuously in the first flow channel section 34, wherein a second flow channel section 36 and a third flow channel section 38 adjoin the first flow channel section 34. The cross-sectional area of the flow channel 30 according to the present embodiment is essentially constant in the second flow channel section. The fluid flow is set into a rotary movement in the first flow channel section 34 and the second flow channel section 36 or a rotary movement of the fluid flow already induced by the profile 41 is amplified. In addition, one or more guide elements 42 can be arranged on the drive shaft 4, by means of which the fluid flow can be aligned in such a way that a swirl can be imparted to the compressible medium at least in a partial region of the first flow channel section 34 or in the second flow channel section 36. The feed into the output impeller 51 can take place essentially without losses, since the flow direction of the fluid corresponds to the optimal angle of attack for the vane elements of the output impeller 51 and therefore results in an optimal direction of flow to the vane elements of the output impeller 51.
(22) By using a cone that tapers in the direction of the output side 32 in the first flow channel section 34 and the subsequent constant flow cross section of the flow channel 30 in the second flow channel section 36 as well as the deflection of the fluid flow for the flow to the output impeller 51 in the third flow channel section 38, the compressible medium 10, 11 can expand in the turbine 3 and can flow at an optimum angle of attack to the output impeller 51 due to the swirl in the second flow channel section 36. The expansion of the compressible medium 10, 11 creates an additional suction effect on the drive side 31, so that, according to this design, no additional fan is required for the operation of the turbine 3.
(23) The suction effect can be further increased if the turbine 3 is heated or a heated compressible medium 11 is fed to the turbine 3. For example, a heating element can be attached in the turbine housing 33. As an alternative or in addition to the above, there channels for a heat transfer fluid can be provided in the turbine housing 33 (not shown). The heated heat transfer fluid 9, for example, can be used as the heat transfer fluid, which can be guided directly from the heat accumulator 7 (see
(24) According to the present embodiment, the swirl of the compressible medium 10, 11 flowing through the flow channel 30 can be increased by the profile 41 in the first flow channel section 34 when the compressible medium 10, 11 is passed through the flow channel 30. The increased swirl can lead to an increase in the flow velocity of the compressible medium 10, 11, as a result of which the rotational speed of the output impeller 51 can be increased so that a higher revolution speed of the output shaft 5 can be obtained. The power delivered by the generator 50 (not shown here) consequently increases and, surprisingly, the effectiveness of the power plant unit 1 is further improved.
(25) According to the present embodiment, the turbine 3 contains a circulation device 2 for the compressible medium 10, 11. The circulation device 2 is in fluid-conducting connection with the flow channel 30. In particular, the circulation device 2 can contain a feed 21 for a heated compressible medium 11. Alternatively, or additionally, a plurality of such feeds 21 can be provided. In
(26) The circulation device 2 contains a fluid passage 22, wherein the cross section through which the fluid flows is at least partially variable. The fluid passage 22 extends from the drive side 31 to the output side 32. The fluid passage 22 has an opening into the flow channel 30, which is arranged in the vicinity of the drive side 31. The fluid passage 22 comprises a discharge opening into the flow channel 30, which is arranged in the vicinity of the output side 32. According to the present embodiment, the discharge opening is arranged between the second flow channel section 36 and the third flow channel section 38.
(27) According to the present embodiment, the cross-section of the fluid passage 22 through which the fluid flows increases downstream of the feed 21 in the direction of flow of the compressible medium 10, 11, and then continuously decreases. In particular, the fluid passage 22 downstream of the feed 21 can contain a diffuser-like enlargement of the flow cross-section, wherein a nozzle-like restriction of the flow cross-section can adjoin the diffuser-like enlargement.
(28) In particular, the circulation device 2 is provided with a branch. The compressible medium 10, 11 passing through the feeds 21 into the fluid passage 22 is either routed at the junction into a fluid passage section which leads to the discharge opening near the drive side 31 or into a fluid passage section which leads to the discharge opening near the output side 32. A first partial volume of the compressible medium 10, 11 in the fluid passage 22 thus flows in the vicinity of the drive side 31 into the flow channel 30, a second partial volume of the compressible medium 10, 11 flows in the vicinity of the output side 32 into the flow channel 30.
(29) If a plurality of fluid passages 22 is provided, a plurality of first partial volumes of the compressible medium 10, 11 flow in each of the fluid passages 22 at the drive side 31 into the flow channel 30, and a plurality of second partial volumes of the compressible medium 10, 11 flow at the output side 32 into the flow channel 30.
(30) If the flow cross-section of the flow channel 30 increases, as shown in the present embodiment for the first flow channel section 34, each of the first partial volumes is expanded. In addition, the compressible medium 10, 11 flows through the flow channel 30 in the direction of the output side 32, forming a swirl. Due to the rotation of the drive shaft 4 and the profiles 41 located on the drive shaft 4, the vector, which illustrates the flow velocity of the compressible medium 10, 11, contains an axial component and a radial component of the flow velocity so that a swirl is created. This swirl is reinforced by the compressible medium 10, 11 flowing in radially through the discharge opening in the vicinity of the output side 32.
(31) In addition, one or more guide elements 42 can be arranged in the first flow channel section 34. The guide element 42 contains openings for the fluid flow, which can be located in the vicinity of the profile 41/and/or can be arranged in a central region of the flow channel cross section. The guide element 42 also serves to center the drive shaft 4 in the turbine housing 33 in which it is slidably supported.
(32) As a result of the swirl, the angle of attack on the guide vanes of the output impeller 51 can be optimized, so that a flow against the guide vanes of the output impeller 51 can be achieved with as little loss as possible.
(33) The output impeller 51 is located on the output shaft 5. The output shaft 5 extends from the output impeller 51 through the turbine housing 33 and protrudes beyond the output shaft housing 60. The output shaft housing 60 contains at least one roller bearing; two bearings are shown in the present embodiment. Sealing elements can be provided in order to prevent lubricant from getting from the bearings into the compressible medium 10, 11.
(34) According to the present embodiment, the turbine housing 33 is clamped between the drive shaft housing 40 and the output shaft housing 60. The drive shaft housing 40 is provided with a flange 43 for this purpose. The output shaft housing 60 is provided with a flange 63. The flange 43 has bores for clamping screws, the flange 63 has corresponding bores for the clamping screws. The bores and clamping screws are omitted in the present illustration. The turbine housing 33 can be clamped between the drive shaft housing 40 and the output shaft housing 60 by means of the clamping screws.
(35) The output shaft housing 60 can contain a cooling element 61, which is designed, for example, as a coil. The coil contains a coolant such as water. The cooling element 61 serves to cool the compressible medium 10, 11, in particular for the variant according to which a heated compressible medium 11 is used before the compressible medium 10, 11 reaches the environment. The cooling element 61 is arranged in a cooler housing 62, which is supported on the output shaft housing 60 or on the turbine housing 33. The cooling element 61 shown is to be understood as one exemplary embodiment of a possible configuration of such a cooling element. Instead of a coil, plate-shaped cooling elements, possibly with cooling fins, could also be provided if air cooling is sufficient, which is not shown in the drawings.
(36)
(37) According to
(38) According to the present embodiment, the feed 21 is arranged in the region of the fluid passage 22 which has the largest flow cross section. As a result, the flow velocity of the compressible medium 10, 11 flowing in can be kept low. The fluid passage 22 is provided with a nozzle which is characterized by a continuous decrease in the flow cross section in the direction of flow. In the nozzle region, the flow velocity of the compressible medium 10, 11 can thus be increased, so that the compressible medium flows at an increased flow velocity through the discharge opening in the vicinity of the output side 32. As a result, the swirl can be increased even further immediately before it enters the output impeller 51. Flow losses in the flow channel 30 are avoided according to this variant, so that this variant is particularly suitable for high-speed turbines 3.
(39)
(40) According to the third variant shown in
(41) According to this embodiment, the fluid passage 22 has a continuously enlarged passage section, a passage section of constant flow cross section and a tapering passage section in which the flow cross section decreases. In the continuously enlarged passage section, the flow velocity is reduced, wherein wall detachments and thus velocity losses due to the shape of the fluid passage can be reduced. As a result of the tapering passage section, the flow velocity of the compressible medium 10, 11 can in turn be increased before the compressible medium 10, 11 reaches the flow channel 30 of the turbine 3 through the outlet opening on the output side. This third variant is particularly advantageous with slow-running turbines, since flow velocity losses that can arise from a profile or through a separation of the flow in the event of sudden cross-sectional enlargements, as shown in the fluid passages of the first two variants, can be minimized.
(42) In the variant according to
(43) Each of the features described can be used in each of the variants. The variants according to
(44)
(45) The photovoltaic panels 20 can represent an embodiment of a device for generating heat, that is to say, a heat source 13, wherein the heat can be stored in the heat accumulator 7. The heat accumulator 7 can provide the heated compressible medium 11 for the operation of the turbine 3.
(46) According to
(47) A starting device, for example an electric starter, can be provided to generate an initial rotational movement of the drive shaft 4, so that a flow of the compressible medium 10, 11 is generated and the rotational movement of the output shaft 5 can thus be initiated via the output impeller 51.
(48) The starting device can switch itself off automatically after the fluid flow has stabilized, that is to say a continuous rotational movement of the drive shaft 4 takes place. In particular, the compressible medium 10, 11 in the turbine housing 33 can be heated by means of stored heat during the starting phase, that is to say while a swirl is building up in the fluid flow in the flow channel 30 (see
(49) According to an embodiment, electrical energy can be used to operate the starting device instead of thermal energy. In particular, the electrical energy can be provided by means of the photovoltaic panel 20. The electrical energy can also be temporarily stored via an energy storage device until it is used.
(50) The electrical energy generated by means of the photovoltaic panel 20 can thus be used as a starting aid for the start-up phase of the turbine. For example, the drive shaft can be driven with an electric starter, which is fed by a 24V battery. Thus, within a short period of time, the drive shaft 4 of the turbine 3 (see
(51)
(52)
(53) According to each of the preceding embodiments, the power plant unit 1 can comprise a monitoring unit.
(54) It is obvious to a person skilled in the art that many further modifications in addition to the exemplary embodiments described are possible without deviating from the inventive concept. The subject matter of the invention is therefore not restricted by the preceding description and is determined by the scope of protection which is defined by the claims. The broadest possible reading of the claims is authoritative for the interpretation of the claims or the description. In particular, the terms “comprise” or “contain” are to be interpreted in such a way that they refer to elements, components or steps in a non-exclusive sense, which is intended to indicate that the elements, components or steps can be present or are used that they can be combined with other elements, components or steps that are not explicitly mentioned. When the claims relate to an element or component from a group which may consist of A, B, C to N elements or components, this formulation should be interpreted to mean that only a single element of that group is required, and not necessarily a combination of A and N, B and N, or any other combination of two or more elements or components of this group.