System for transferring substrate
11008181 · 2021-05-18
Assignee
Inventors
Cpc classification
H05K13/089
ELECTRICITY
H05K13/0882
ELECTRICITY
G01L1/18
PHYSICS
B25J11/0095
PERFORMING OPERATIONS; TRANSPORTING
H05K13/082
ELECTRICITY
H05K13/0061
ELECTRICITY
International classification
B65G47/91
PERFORMING OPERATIONS; TRANSPORTING
B25J15/06
PERFORMING OPERATIONS; TRANSPORTING
G01L5/00
PHYSICS
Abstract
A system for transferring a substrate may adjust a suction force to a suitable level. The system may include a work table, a picker, and a pressure measuring unit. The work table may include a work area for supporting the substrate. The picker may be disposed above the work table and may include a suction unit for providing the suction force. The pressure measuring unit may overlap the suction unit and may include a pressure-sensitive element for facilitating adjustment of the suction force.
Claims
1. A system for transferring a substrate, the system comprising: a work table comprising a work area for supporting the substrate; a picker comprising a suction unit; and a pressure measuring unit adjacent to at least one of the work table and the picker, the pressure measuring unit comprising a pressure sensor, wherein the pressure sensor is separate from the picker.
2. The system of claim 1, wherein the suction unit overlaps the pressure sensor.
3. The system of claim 1, wherein the suction unit comprises a first suction hole and a suction surface surrounding the first suction hole.
4. The system of claim 3, wherein the pressure sensor comprises: a surface pressure sensor overlapping the suction surface; and a first hole pressure sensor overlapping the first suction hole.
5. The system of claim 4, wherein the surface pressure sensor is positioned closer to a perimeter of the suction surface than to the first suction hole.
6. The system of claim 4, wherein the suction unit further comprises a second suction hole, and wherein the surface pressure sensor is positioned between the first suction hole and the second suction hole.
7. The system of claim 1, wherein the pressure measuring unit directly contacts the work table.
8. The system of claim 7, wherein the pressure measuring unit is disposed at the work area of the work table.
9. The system of claim 1, wherein the work table further comprises a non-work area disposed adjacent to the work area.
10. The system of claim 9, wherein the pressure measuring unit is disposed at the non-work area of the work table.
11. The system of claim 1, wherein the pressure sensor is a piezoelectric element or a load cell.
12. A system for transferring a substrate, the system comprising: a work table comprising a work area for supporting the substrate; a picker comprising a suction unit; and a pressure measuring unit adjacent to at least one of the work table and the picker, wherein the pressure measuring unit comprises: a pressure sensor; a base layer on which the pressure sensor is disposed; and a protective layer disposed on the base layer with the pressure sensor interposed between the protective layer and the base layer.
13. A system for transferring a substrate, the system comprising: a work table comprising a work area for supporting the substrate; and a picker disposed above the work table and comprising a suction unit, wherein the suction unit comprises: a nozzle portion disposed at an end of the suction unit; and a pressure measuring unit disposed at the nozzle portion and comprising pressure sensor, wherein the nozzle portion is disposed between the end of the suction unit and the pressure measuring unit.
14. The system of claim 13, wherein the nozzle portion comprises a suction surface, and wherein the pressure sensors are disposed at the suction surface.
15. The system of claim 14, wherein the nozzle portion further comprises a plurality of suction holes, wherein each of the suction holes is surrounded by the suction surface in a bottom view of the system, and wherein the pressure sensors are disposed at the suction surface and are spaced from the suction holes in the bottom view of the system.
16. The system of claim 13, wherein the pressure sensor is a piezoelectric element or a load cell.
17. A system for transferring a substrate, the system comprising: a work table comprising a work area for supporting the substrate; and a picker disposed above the work table and comprising a suction unit, wherein the suction unit comprises: a nozzle portion disposed at an end of the suction unit; and a pressure measuring unit disposed at the nozzle portion, wherein the pressure measuring unit comprises: a pressure sensor; a base layer on which the pressure sensors is disposed; and a protective layer disposed on the base layer with the pressure sensor interposed between the protective layer and the base layer.
18. The system of claim 17, wherein the pressure sensor and the protective layer are disposed between the base layer and the nozzle portion.
19. The system of claim 17, wherein at least one of the protective layer and the pressure sensor comprises amorphous silicon.
20. The system of claim 17, wherein the pressure measuring unit comprises a plurality of pressure sensors, and the protective layer does not fill a space between adjacent ones of the pressure sensors, and wherein no solid material is filled between the adjacent ones of the pressure sensors.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(13) Embodiments are described with reference to the accompanying drawings. The described embodiments may be modified in various manners.
(14) In the drawings, thicknesses of layers and areas may be illustrated in an enlarged manner for clarity and/or ease of description.
(15) Although the terms “first,” “second,” etc. may be used herein to describe various elements, these elements, should not be limited by these terms. These terms may be used to distinguish one element from another element. Thus, a first element may be termed a second element without departing from teachings of one or more embodiments. The description of an element as a “first” element may not require or imply the presence of a second element or other elements. The terms “first,” “second,” etc. may also be used herein to differentiate different categories or sets of elements. For conciseness, the terms “first,” “second,” etc. may represent “first-type (or first-set),” “second-type (or second-set),” etc., respectively.
(16) When a first element is referred to as being “on” or “connected to” a second element, the first element may be directly on or directly connected to the second element, or one or more intervening elements may be present between the first element and the second element. When a first element is referred to as being “directly on” a second element, no intended intervening element (except environmental elements such as air) may be present between the first element and the second element.
(17) The spatially relative terms “below,” “beneath,” “lower,” “above,” “upper” or the like, may be used herein for ease of description to describe the relations between one element and another element as illustrated in the drawings. The spatially relative terms may encompass different orientations of the device in use or operation, in addition to the orientation depicted in the drawings. For example, in the case where a device illustrated in the drawing is turned over, a first element positioned “below” or “beneath” a second element may be placed “above” the second element. Accordingly, the illustrative term “below” may include lower and upper positions. The device may also be oriented in the other direction and thus the spatially relative terms may be interpreted differently depending on the orientations.
(18) The terms “comprises,” “including,” “includes” and/or “including” may specify the presence of stated elements or steps, but do not preclude the presence or addition of one or more other elements or steps.
(19) “About” or “approximately” may be inclusive of the stated value and means within an acceptable range of deviation for the particular value as determined by one of ordinary skill in the art, considering the measurement in question and the error associated with measurement of the particular quantity (i.e., the limitations of the measurement system). For example, “about” may mean within one or more standard deviations, or within ±30%, 20%, 10%, 5% of the stated value.
(20) Unless otherwise defined, terms used in this application (including technical and scientific terms) have the same meanings as commonly understood by those skilled in the art. Terms should be interpreted as having meanings that are consistent with the context of the relevant art and should not be interpreted in an ideal or excessively formal sense unless clearly defined in the present specification.
(21) Like reference numerals may refer to like elements. The term “system” may mean “device”; the term “pressure-sensitive element” may mean “pressure sensor”; the term “portion” may mean “member”; the term “contact” may mean “direct contact” or “directly contact.”
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(23) The system for transferring substrates includes a work table 100, a picker 200, and a pressure measuring-controlling unit 300 (or “pressure measuring unit 300” for conciseness), as illustrated in
(24) The work table 100 provides a work area at which a substrate 444 (e.g., a substrate for a display device) is to be placed. The substrate 444 may be placed on the work area of the work table 100. The substrate 444 may contact a surface of the work area of the work table 100. The work area of the work table 100 may be located at an upper surface of the work table 100. For example, the upper surface of the work table 100 located between the picker 200 and a lower surface of the work table 100 in a Z-axis direction, and the work area of the work table 100 is located at the upper surface.
(25) The picker 200 is disposed above the work table 100. The picker 200 may lift the substrate 444. The picker 200 includes a body portion 220 (i.e., a picker substrate) and at least one suction unit 210.
(26) Although not illustrated, the body portion 220 may include a vacuum pump.
(27) The suction unit 210 is attached to a lower surface of the body portion 220 and positioned between the body portion 220 and the work table 100 in the Z-axis direction.
(28) The suction unit 210 may protrude from the lower surface of the body portion 220 (toward the work table 100).
(29) The suction unit 210 may include a fixing portion 210a, a joint member 210b, an extension portion 210c, and a nozzle portion 210d, as illustrated in
(30) The fixing portion 210a is fixed to the body portion 220. The suction unit 210 may be fixed to the body portion 220 by the fixing portion 210a.
(31) The extension portion 210c is connected to the fixing portion 210a through the joint member 210b. The extension portion 210c is rotatably coupled to the joint member 210b. The extension portion 210c may rotate and/or change orientations around the joint member 210b.
(32) The nozzle portion 210d is coupled to the extension portion 210c. The nozzle portion 210d is located at an end of the suction unit 210. The nozzle portion 210d may contact the substrate 444. The nozzle portion 210d may have a maximum width (e.g., a diameter) greater than a maximum width (e.g., a diameter) of other portions of the suction unit 210 in an X-axis direction or a Y-axis direction. The suction unit 210 may include at least one suction hole 260 (see
(33) The pressure measuring unit 300 measures the suction force and an adhesion force of the suction unit 210. The suction force of the suction unit 210 means a pressure of the air sucked through the suction hole 260 of the suction unit 210. The suction force of the suction unit 210 may mean a pressure between the suction hole 260 and the substrate 444. The adhesion force of the suction unit 210 may mean a pressure between the substrate 444 and the suction surface 222 of the suction unit 210.
(34) The pressure measuring unit 300 may be disposed between the work table 100 and the picker 200. The pressure measuring unit 300 may be placed between the work table 100 and the suction unit 210 of the picker 200. For measuring the suction force and the adhesion force of the suction unit 210, the pressure measuring unit 300 is disposed between the work table 100 and the picker 200. After the measurement of the suction force and the adhesion force has been completed, the pressure measuring unit 300 is transferred away for exposing the picker 200 to the substrate 444 on the work table 100.
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(36) The pressure measuring unit 300 may include a base layer 370, a pressure-sensitive element 310 (or pressure sensor 310), a first signal line 321, a second signal line 322, a protective layer 380, and a controller 350, as illustrated in
(37) The base layer 370 may include at least one of, for example, polyethylene terephthalate (PET), polycarbonate (PC), acryl, polymethyl methacrylate (PMMA), triacetyl cellulose (TAC), polyether sulfone (PES), and polyimide (PI). The base layer 370 may be a thin film including at least one of the materials mentioned above.
(38) The pressure-sensitive element 310, the first signal line 321, and the second signal line 322 are disposed on the base layer 370.
(39) The pressure measuring unit 300 may include a plurality of pressure-sensitive elements 310. The pressure-sensitive elements 310 may be arranged in a matrix (e.g., a two-dimensional array).
(40) At least one pressure-sensitive element 310 may include/be, for example, a piezoresistive material or a piezoelectric sensor. In an embodiment, a pressure-sensitive element 310 may be a load cell.
(41) The signal lines 321 and 322 extend from the controller 350 and are (electrically) connected to each of the pressure-sensitive elements 310. In an embodiment, pressure-sensitive elements 310 are electrically connected to first signal lines 321, respectively, and a plurality of pressure-sensitive elements 310 are electrically connected to one common second signal line 322.
(42) In an embodiment, a second signal line 322 of
(43) A pressure-sensitive element 310 may sense a pressure (or a pressure change), and may outputs a sensing signal as a result of the sensing. The sensing signal from the pressure-sensitive element 310 is applied to the controller 350 through the first signal line 321 connected to the pressure-sensitive element 310. A plurality of sensing signals from a plurality of pressure-sensitive elements 310 are applied to the controller 350 through a plurality of first signal lines 321.
(44) The controller 350 may receive a plurality of sensing signals through a plurality of first signal lines 321. The controller 350 may calculate the suction force(s) or the adhesion force(s) of the corresponding suction units 210 based on the sensing signals. For example, as illustrated in
(45) The controller 350 may calculate a suction force of the suction unit 210 based on a level of a sensing signal (“suction sensing signal”) from a hole pressure-sensitive element 310. The suction force may be proportional to the level of the suction sensing signal. When a plurality of suction sensing signals are provided from a plurality of hole pressure-sensitive elements 310, the controller 350 may calculate an average value of the plurality of suction sensing signals as the suction force of the suction unit 210.
(46) The controller 350 may determine whether the suction force of the suction unit 210 is desirable based on the average value of the suction sensing signals. For example, when the average value of the suction sensing signals is within a predetermined range, the controller 350 may determine that the suction force of the suction unit 210 is desirable. On the other hand, when the average value of the suction sensing signals is beyond the predetermined range, the controller 350 may determine that the suction force of the suction unit 210 is undesirable.
(47) The controller 350 may calculate an adhesion force of the suction unit 210 based on a level of a sensing signal (“adhesion sensing signal”) from a surface pressure-sensitive element 310. In an embodiment, due to, for example, tilting of the suction unit 210, the suction surface 222 may not accurately contact the pressure measuring unit 300. For example, when the extension portion 210c and the nozzle portion 210d of the suction unit 210 rotate or change orientations around the joint member 210b, the suction unit 210 may be tilted, as illustrated by dotted lines in
(48) The controller 350 may compare a value of each of the adhesion sensing signals with a predetermined reference value and may determine whether or not the suction unit 210 is tilted based on the comparison result. For example, the aforementioned first adhesion sensing signal may have a value less than the reference value, the second adhesion sensing signal may have a value substantially equal to or greater than the reference value, and the controller 350 may determine that the suction unit 210 is tilted.
(49) After the controller 350 has determined that the suction force and the adhesion force of the suction units 210 are desirable (or acceptable), the picker 200 may lift the substrate 444 using the suction unit 210.
(50) In an embodiment, in order to improve the adhesion between the suction unit 210 and the substrate 444, the suction unit 210 may be tilted in a specific direction according to the structures of the surface of the substrate 444.
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(52) As illustrated in
(53) The pressure measuring unit 300 may be located in the work table 100. Portions of the work table 100 may surround the pressure measuring unit 300.
(54) The pressure measuring unit 300 may be disposed at the work area A1 or the non-work area A2 of the work table 100. In an embodiment, the pressure measuring unit 300 may be located at/near an edge of the work area A1. A plurality of pressure measuring units 300 may be disposed at the work area A1 and/or the non-work area A2. As an example, a first pressure measuring units 300 may be disposed at the work area A1, and a second pressure measuring units 300 may be disposed at the non-work area A2.
(55) The first pressure measuring unit 300 may be attached to the work area A1 of the work table 100, and the second pressure measuring unit 300 may be attached to the non-work area A2 of the work table 100. For example, as illustrated in
(56) A substrate transferring system may include a work table 100 illustrated in
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(58) As illustrated in
(59) As illustrated in
(60) A picker 200 including the suction unit 210 of
(61) A pressure measuring unit 800 of
(62) In an embodiment, the pressure measuring unit 800 illustrated in
(63) A method of manufacturing the protective layer 380, the first signal line 321, the second signal line 322, and the pressure-sensitive element 310 may include the following steps.
(64) First, an amorphous silicon layer is formed on the base layer 370.
(65) Next, portions of the amorphous silicon layer that correspond to the first signal line 321, the second signal line 322, and the pressure-sensitive element 310 are irradiated with an excimer laser beam in a selective manner. The portions of the amorphous silicon layer irradiated with the excimer laser beam are polycrystallized and serve as the first signal line 321, the second signal line 322, and the pressure-sensitive element 310. A portion of the amorphous silicon layer that is not irradiated with the excimer laser beam is a non-polycrystallized portion and serves as the protective layer 380.
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(67) As illustrated in
(68) The pressure measuring unit 800 of
(69) As illustrated in
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(71) As illustrated in
(72) The pressure measuring unit 800 of
(73) As illustrated in
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(75) As illustrated in
(76) The pressure measuring unit 800 of
(77) According to embodiments, a system for transferring substrates may adjust a suction force of a picker to a suitable level. Advantageously, the picker may secure a substrate without damaging the substrate.
(78) While example embodiments have been illustrated and described, various changes may be made to the embodiments without departing from the scope defined by the claims.