Brake assembly
10995807 ยท 2021-05-04
Assignee
Inventors
Cpc classification
F16D2055/0016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2250/0076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2121/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2055/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/0056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/0068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D55/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T1/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a brake assembly (100; 200; 300), comprising: a caliper comprising a brake cylinder (5) formed in one piece with an outer clamping portion (6), the brake cylinder (5) defining an axial direction (9) and the outer clamping portion (6) forming a pair of outer clamping fingers (6a, 6b) and a recess (7) formed in between the outer clamping fingers (6a, 6b); a brake piston (12) received in the brake cylinder (5) and configured to move axially with respect to the brake cylinder (5); and an inner brake pad assembly (4a) and an outer brake pad assembly (4b), the inner brake pad assembly (4a) and the outer brake pad assembly (4b) disposed axially in between the brake piston (12) and the outer clamping portion (6), wherein the pair of outer clamping fingers (6a, 6b) of the outer clamping portion (6) define a pair of outer clamping surfaces (18a, 18b) facing the brake piston (12), the outer clamping portion (6) configured to exert a clamping force on the outer brake pad assembly (4b) by means of the outer clamping surfaces (18a, 18b). A clamping portion (16) for exerting a clamping force on the inner brake pad assembly (4a) may protrude out of the brake cylinder (5) and extend fully or at least partially laterally outward from the brake piston (12). Alternatively, a maximum lateral extension of the brake piston (12) may be equal to or larger than a maximum lateral extension of the pair of outer clamping surfaces (18a, 18b), wherein the inner clamping portion (16) extends fully or at least partially laterally inward from the brake piston (12).
Claims
1. Brake assembly, comprising: a caliper comprising a brake cylinder formed in one piece with an outer clamping portion, the brake cylinder defining an axial direction and the outer clamping portion forming a pair of outer clamping fingers and a recess formed in between the outer clamping fingers; a brake piston received in the brake cylinder and configured to move axially with respect to the brake cylinder; and an inner brake pad assembly and an outer brake pad assembly, the inner brake pad assembly and the outer brake pad assembly disposed axially in between the brake piston and the outer clamping portion, wherein the pair of outer clamping fingers of the outer clamping portion define a pair of outer clamping surfaces facing the brake piston, the outer clamping portion configured to exert a clamping force on the outer brake pad assembly by means of the outer clamping surfaces, wherein the brake piston further comprises an inner clamping portion, wherein the inner clamping portion defines a pair of inner clamping surfaces and a recess formed in between the inner clamping surfaces, the inner clamping surfaces facing the outer clamping portion and the inner clamping surfaces being disposed axially opposite the outer clamping surfaces, wherein the brake piston is configured to exert a clamping force on the inner brake pad assembly by means of the inner clamping surfaces, and wherein a. the inner clamping portion including the inner clamping surfaces protrudes out of the brake cylinder and extends fully or at least partially laterally outward from the brake piston, or b. a maximum lateral extension of the brake piston is equal to or larger than a maximum lateral extension of the pair of outer clamping surfaces, wherein the inner clamping portion including the inner clamping surfaces extends fully or at least partially laterally inward from the brake piston.
2. The brake assembly of claim 1, wherein the pair of inner clamping surfaces and the pair of outer clamping surfaces have the same geometrical shape or essentially the same geometrical shape.
3. The brake assembly of claim 1, wherein the inner clamping portion forms a pair of inner clamping fingers, wherein the pair of inner clamping fingers defines the pair of inner clamping surfaces facing the outer clamping portion.
4. The brake assembly of claim 1, wherein the recess formed in between the inner clamping surfaces is disposed in between the inner clamping surfaces along a first lateral direction perpendicular to the axial direction, wherein the recess formed in between the inner clamping surfaces is open along a second lateral direction perpendicular to the first lateral direction and to the axial direction.
5. The brake assembly of claim 1, wherein the pair of inner clamping surfaces and the pair of outer clamping surfaces are configured such that an area of an axial projection of the pair of outer clamping surfaces onto the pair of inner clamping surfaces amounts to at least 70 percent, preferably to at least 80 percent, more preferably to at least 90 percent of an area of the pair of outer clamping surfaces.
6. The brake assembly of claim 1, wherein the brake piston and the inner clamping portion comprise the same material or are made of the same material.
7. The brake assembly of claim 1, wherein the inner clamping portion including the pair of inner clamping surfaces is formed in one piece.
8. The brake assembly of claim 1, wherein the brake piston and the inner clamping portion are formed in one piece.
9. The brake assembly of claim 1, wherein the inner clamping portion is joined to the brake piston via a positive substance joint, in particular via a weld or via a braze joint.
10. The brake assembly of claim 1, wherein the pair of inner clamping surfaces include a first inner clamping surface and a second inner clamping surface and the inner brake pad assembly includes a first lateral end portion, a second lateral end portion and a central portion laterally disposed in between the first lateral end portion and the second lateral end portion, wherein the first and the second inner clamping surface are configured to exert a clamping force on the first lateral end portion and on the second lateral end portion of the inner brake pad assembly, respectively.
11. The brake assembly of claim 1, wherein the first lateral end portion and the second lateral end portion of the inner brake pad assembly each extend over at most one third, preferably each over at most one fourth of a lateral extension of the inner brake pad assembly.
12. The brake assembly of claim 1, wherein the inner brake pad assembly comprises a back plate facing the inner clamping portion and a lining attached to the back plate of the inner brake pad assembly and facing the outer clamping portion, wherein the pair of inner clamping surfaces are configured to directly contact the back plate of the inner brake pad assembly.
13. The brake assembly of claim 1, wherein the outer brake pad assembly comprises a back plate facing the outer clamping portion and a lining attached to the back plate of the outer brake pad assembly and facing the outer clamping portion, wherein the pair of outer clamping surfaces are configured to directly contact the back plate of the outer brake pad assembly.
14. The brake assembly of claim 1, further including a vehicle brake disk axially disposed in between the inner brake pad assembly and the outer brake pad assembly, such that the brake piston is configured to exert a clamping force on the brake disc by means of the pair of inner clamping surfaces and the inner brake pad assembly, and such that the outer clamping portion is configured to exert a clamping force on the brake disc by means of the pair of outer clamping surfaces and the outer brake pad assembly.
15. The brake assembly of claim 1, further including a caliper bracket rigidly connected to a vehicle frame or configured to be rigidly connected to a vehicle frame, wherein the inner brake pad assembly and the outer brake pad assembly are mounted on the caliper bracket and laterally confined by the caliper bracket, and wherein the caliper is configured to move axially with respect to the caliper bracket.
Description
(1) Special embodiments of the presently proposed brake assembly are described in the following detailed description and are depicted in the Figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) The brake cylinder 5 forms a cylinder cavity 8 having a cylindrical shape. However, it is understood that in alternative embodiments the cylinder cavity 8 may have a non-cylindrical shape. The cylinder cavity 8 defines an axial direction or z-axis 9 typically aligned in parallel to an axis of rotation of the brake disc 2 and the vehicle wheel. An x-axis 10, a y-axis 11 (see
(10) The brake assembly 100 further comprises a brake piston 12 movably received in the brake cylinder 5, more specifically in the cylinder cavity 8. The brake piston 12 may move relative to the brake cylinder 5 and relative to the brake disc 2 along the axial direction 9. The brake piston 12 is hollow or at least partially hollow. The brake piston 12 has a piston body portion comprising an axially extending wall portion 12a which may have a cylindrical shape, and a laterally extending plate portion 12b. The wall portion 12a and the plate portion 12b may be formed in one piece. In the embodiment depicted in
(11) The brake disc 2 and the brake pad assemblies 4a, 4b are disposed axially in between the brake piston 12 and the outer clamping portion 6 including the clamping fingers 6a, 6b. The inner brake pad assembly 4a comprises an inner back plate 14a facing the brake piston 12 and the brake cylinder 5, and an inner lining 15a attached to the inner back plate 14a and facing the brake disc 2 and the outer clamping portion 6. The outer brake pad assembly 4b comprises an outer back plate 14b facing the outer clamping portion 6, and an outer lining 1ba attached to the outer back plate 14b and facing the brake disc 2, the brake piston 12 and the brake cylinder 5. Optionally, the brake pad assemblies 4a, 4b may further comprise shim plates disposed axially in between the inner brake pad assembly 4a and the brake piston 12, and in between the outer brake pad assembly 4b and the outer clamping portion 6.
(12) Typically, the brake pad assemblies 4a, 4b are slidably mounted on a caliper bracket which is rigidly connected to a vehicle frame and stationary with respect to the vehicle frame (not shown). Usually, the brake pad assemblies 4a, 4b are mounted on the caliper bracket in such a way that they may slide relative to the caliper bracket along the axial direction 9 to allow the brake pad assemblies 4a, 4b to be pressed against the brake disc 2 and to frictionally engage the with the brake disc 2 by means of the linings 15a, 15b for braking the brake disc 2. Normally, the caliper bracket restricts a lateral movement of the brake pad assemblies 4a, 4b relative to the caliper bracket so that the caliper bracket may exert a brake torque on the rotating brake disc 2 via the brake pad assemblies 4a, 4b when the brake pad assemblies 4a, 4b are pressed against the brake disc 2.
(13) The caliper 3 including the brake cylinder 5 and the outer clamping portion 6 is configured to move or slide relative to the brake disc 2 along the axial direction 9. For example, the caliper 3 including the brake cylinder 5 and the outer clamping portion 6 may be slidably mounted on the previously described caliper bracket so that the caliper 3 including the brake cylinder 5 and the outer clamping portion 6 may move or slide relative to the caliper bracket and to the vehicle frame along the axial direction 9.
(14) The brake assembly 100 shown in
(15) The inner clamping portion 16 comprises or defines a pair of inner clamping surfaces 16a, 16b and a recess 17 formed laterally in between the inner clamping surfaces 16a, 16b. The inner clamping surfaces 16a, 16b face the inner brake pad assembly 4a and the outer clamping portion 6 and are aligned perpendicular to the axial direction 9. Specifically, the inner clamping surfaces 16a, 16b are formed in or define a common plane aligned perpendicular to the axial direction 9. In the embodiment depicted in
(16)
(17) The recess 17 is formed in between the inner clamping surfaces 16a, 16b along the x-direction or horizontal direction 10. In
(18) Similarly, the outer clamping fingers 6a, 6b of the outer clamping portion 6 comprise or define a pair of outer clamping surfaces 18a, 18b. The recess 7 is formed laterally in between the outer clamping surfaces 6a, 6b. The outer clamping surfaces 18a, 18b face the outer brake pad assembly 4b and the brake piston 12 including the inner clamping portion 16. The outer clamping surfaces 18a, 18b are aligned perpendicular to the axial direction 9. Specifically, the outer clamping surfaces 18a, 18b are formed in or define a common plane aligned perpendicular to the axial direction 9.
(19) As the brake piston 12 including the inner clamping portion 16 is pushed against the inner brake pad assembly 4a, in the embodiment depicted in FIG. 1a by filling the cylinder cavity 8 with a hydraulic fluid, the inner clamping surfaces 16a, 16b contact the inner brake pad assembly 4a, in particular the inner back plate 14a or a shim plate disposed in between the inner back plate 14a and the inner clamping surfaces 16a, 16b, and are pressed against the inner brake pad assembly 4a. The brake piston 12 then exerts a clamping force or a clamping pressure on the inner brake pad assembly 4a via the inner clamping surfaces 16a, 16b, thereby pressing the inner brake pad assembly 4a against the brake disc 2. By contrast, where the recess 17 is formed in between the inner clamping surfaces 16a, 16b, no clamping force or clamping pressure is exerted on the inner brake pad assembly 4a.
(20) And as the brake piston 12 is pushed against the inner brake pad assembly 4a in the positive z direction (i.e. toward the left in
(21) The brake assembly 100 depicted in
(22) To that end, the pair of inner clamping surfaces 16a, 16b and the pair of outer clamping surfaces 18a, 18b are designed such that they have the same or similar geometrical shapes and are disposed exactly or nearly exactly opposite one another along the axial direction 9. Also, the pair of inner clamping surfaces 16a, 16b and the pair of outer clamping surfaces 18a, 18b have the same sizes and dimensions or nearly the same sizes and dimensions. This arrangement is illustrated in
(23)
(24) For example, a maximum lateral extension of the pair of inner clamping surfaces 16a, 16b and a maximum lateral extension of the pair of outer clamping surfaces 18a, 18b may differ from one another by at most 20 percent, preferably by at most 10 percent. More specifically, a maximum extension 21 of the pair of inner clamping surfaces 16a, 16b along the x-axis 10 and a maximum extension 22 of the pair of outer clamping surfaces 18a, 18b along the x-axis 10 may differ from one another by at most 20 percent, preferably by at most 10 percent; a maximum extension 23 of the pair of inner clamping surfaces 16a, 16b along the y-axis 11 and a maximum extension 24 of the pair of outer clamping surfaces 18a, 18b along the y-axis 11 may differ from one another by at most 20 percent, preferably by at most 10 percent. And an area of the pair of inner clamping surfaces 16a, 16b and an area of the pair of outer clamping surfaces 18a, 18b may differ from one another by at most 20 percent, preferably by at most 10 percent.
(25)
(26) In
(27)
(28) The brake assembly 200 of
(29)
(30) The brake assembly 300 shown in