Systems and Methods For Improved Thermally Controlled Therapeutic Devices
20210106459 · 2021-04-15
Inventors
Cpc classification
A61F2007/0075
HUMAN NECESSITIES
A61F2007/0295
HUMAN NECESSITIES
G06F3/011
PHYSICS
A61F7/02
HUMAN NECESSITIES
A61F2007/0296
HUMAN NECESSITIES
A61F2007/0004
HUMAN NECESSITIES
International classification
A61F7/00
HUMAN NECESSITIES
A61F7/02
HUMAN NECESSITIES
Abstract
A wearable, compact therapeutic thermal control system includes a therapeutic component attached to the body of the patient, and a thermal control module is fluidically coupled to the therapeutic component. The thermal module includes a power supply; a controller; a wireless interface communicatively coupled to the controller; an electrothermal device, and electrical terminals communicatively coupled to the controller; a heatsink/fan subassembly thermally coupled to the first side of electrothermal device; a heat exchanger block thermally coupled to the second side of the electrothermal device; and a pump device configured to cause flow of a working fluid through the heat exchanger block and the therapeutic component. The electrothermal device has a first mode in which heat energy is removed from the working fluid via the heat exchanger block, and a second mode in which heat energy is supplied to the working fluid.
Claims
1. A wearable, compact therapeutic thermal control system comprising: a therapeutic component configured to be removably attached to the body of a user; a thermal control module fluidically coupled to the therapeutic component and configured to be worn by the user, the thermal module comprising: a power supply; a controller; a wireless interface communicatively coupled to the controller; a wireless interface coupled to the controller; an electrothermal device having a first surface, a second surface, and electrical terminals communicatively coupled to the controller; a heatsink/fan subassembly thermally coupled to the first side of electrothermal device; a heat exchanger block thermally coupled to the second side of the electrothermal device; and a pump device configured to cause flow of a working fluid through the heat exchanger block and the therapeutic component; wherein the controller is configured to operate the electrothermal device in at least two modes: a first mode in which heat energy is removed from the working fluid via the heat exchanger block, and a second mode in which heat energy is supplied to the working fluid via the heat exchanger block; wherein the controller operates the electrothermal device in response to a command received from a mobile device communicatively coupled to the wireless interface.
2. The thermal control system of claim 1, wherein the controller is configured to operate the electrothermal device in a third, thermal contrast mode in which heat energy is alternately removed and supplied to the working fluid via the heat exchanger block.
3. The thermal control system of claim 1, wherein the therapeutic component is selected from the group consisting of cooling pads, leg braces, arm/elbow braces, back braces, face pads, virtual reality headsets, comfort pads, and motorcycle helmets.
4. The thermal control system of claim 1, wherein the thermal control module is configured to be secured to at least one of: a user's arm, a user's waist, a user's leg, or a user's head.
5. The thermal control system of claim 1, wherein the electrothermal device comprises at least one Peltier component.
6. The thermal control system of claim 1, wherein the electrothermal device comprises a pair of Peltier components coupled in parallel to the heat exchanger block.
7. The thermal control system of claim 1, wherein the therapeutic component is configured to be fixed to an anatomical feature of a non-human animal.
8. A method of treating a patient using a wearable, compact therapeutic thermal control system, the method including: removably attaching a therapeutic component to the body of the patient; providing a thermal control module fluidically coupled to the therapeutic component and configured to be removably fixed to the patient's body, the thermal module comprising: a power supply; a controller; a wireless interface communicatively coupled to the controller; a wireless interface coupled to the controller; an electrothermal device having a first surface, a second surface, and electrical terminals communicatively coupled to the controller; a heatsink/fan subassembly thermally coupled to the first side of electrothermal device; a heat exchanger block thermally coupled to the second side of the electrothermal device; and a pump device configured to cause flow of a working fluid through the heat exchanger block and the therapeutic component; selectively operating the electrothermal device in at least two modes: a first mode in which heat energy is removed from the working fluid via the heat exchanger block, and a second mode in which heat energy is supplied to the working fluid via the heat exchanger block; operating the electrothermal device in response to a command received from a mobile device communicatively coupled to the wireless interface.
9. The method of claim 8, wherein the controller is configured to operate the electrothermal device in a third, thermal contrast mode in which heat energy is alternately removed and supplied to the working fluid via the heat exchanger block.
10. The method of claim 8, wherein the therapeutic component is selected from the group consisting of cooling pads, leg braces, arm/elbow braces, back braces, face pads, virtual reality headsets, comfort pads, and motorcycle helmets.
11. The method of claim 8, wherein the thermal control module is configured to be secured to at least one of: a user's arm, a user's waist, a user's leg, or a user's head.
12. The method of claim 8, wherein the electrothermal device comprises at least one Peltier component.
13. The method of claim 8, wherein the electrothermal device comprises a pair of Peltier components coupled in parallel to the heat exchanger block.
14. The method of claim 8, wherein the therapeutic component is configured to be fixed to an anatomical feature of a non-human animal.
15. A wearable, compact therapeutic thermal control system comprising: a therapeutic component configured to be removably attached to the body of a user; a thermal control module fluidically coupled to the therapeutic component and configured to be worn by the user, the thermal module comprising: a power supply; a controller; a wireless interface communicatively coupled to the controller; a wireless interface coupled to the controller; a Peltier device having a first surface, a second surface, and electrical terminals communicatively coupled to the controller; a heatsink/fan subassembly thermally coupled to the first side of Peltier device; a heat exchanger block thermally coupled to the second side of the Peltier device; and a pump device configured to cause flow of a working fluid through the heat exchanger block and the therapeutic component; wherein the controller is configured to operate the Peltier device in at least two modes: a first mode in which heat energy is removed from the working fluid via the heat exchanger block, a second mode in which heat energy is supplied to the working fluid via the heat exchanger block; and a third mode in which heat energy is alternately removed and supplied to the working fluid via the heat exchanger block; wherein the controller operates the Peltier device in response to a command received from an application running on a mobile device communicatively coupled to the wireless interface; and wherein the therapeutic component is selected from the group consisting of cooling pads, leg braces, arm/elbow braces, back braces, face pads, virtual reality headsets, comfort pads, and motorcycle helmets.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0012] The present invention will hereinafter be described in conjunction with the appended drawing figures, wherein like numerals denote like elements, and:
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DETAILED DESCRIPTION OF PREFERRED EXEMPLARY EMBODIMENTS
[0030] The present subject matter generally relates to systems and methods for a compact, wearable, and portable therapeutic thermal control system capable of both heating and cooling that can be controlled by the user via an intuitive user interface provided on an external mobile device. The compact nature of the system derives, in part, from the efficient use of efficient but small thermoelectric device (e.g., Peltier devices) in combination with one or more fans, heatsinks, and heat-exchanger components as described in further detail below.
[0031] As a preliminary matter, it will be understood that the following detailed description is merely exemplary in nature and is not intended to limit the inventions or the application and uses of the inventions described herein. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description. In the interest of brevity, conventional techniques and components related to heat transfer, pumps, cooling devices, and control systems may not be described in detail herein.
[0032] General Overview
[0033] Referring first to
[0034] Module 100 generally includes a power supply and regulator module 102 (e.g., one or more removable LiPo, Li-ion, NiCd, or NiMH rechargeable battery packs, or a battery pack external to module 100), a controller 103, an optional user interface 101 (including manually actuatable switches, dials or the like incorporated into the housing of module 100), a wireless interface 104, and a thermal stack 110 comprising a number of components in thermal communication—i.e.: a heat-exchanger block 111 (which may function as a “cooling block” or “heating block” depending upon the selected mode), a Peltier or other thermoelectric device 112, a heatsink 113, and a fan component 114. Module 100 includes a pump 115 configured, via suitable tubing or other fluid pathway, to control the flow of a working fluid between block 111 and the orthopedic component 160 as shown. The heat transfer fluid (or “working fluid”) may vary depending upon application, from water to various water/coolant mixtures (such as glycol/water, glycerin, hydrocarbon oils, phase-change fluids, or the like).
[0035] In various embodiments, module 100 is wirelessly coupled (e.g., via Bluetooth LE, WiFi, or any other suitable protocol implemented by wireless interface 104) to mobile device 120. Mobile device 120 may include, without limitation, a smartphone, a tablet computer, a laptop computer, or any other portable computing device that includes a display screen 122 and is capable of communicating with module 100 via wireless interface 104. An application is provided (e.g., downloadable and installed via an app store) for mobile device 120 that allows a user (or other individual) to control the setpoint temperature and other operational behavior of module 100 in a convenient and intuitive manner.
[0036] Module 100 may also be configured to communicate, using wireless interface 104, with one or more external servers 140 via a network (e.g., the Internet) 150. This functionality allows a user remotely located from the patient to modify the applied treatment by, for example, changing the mode of module 100 (i.e., heating or cooling) as well as the setpoint temperature. In addition, server 140 may be used to store preferences and configuration information associated with module 100.
[0037] Controller 103 is communicatively coupled to power supply 102 as well as fan component 114, Peltier component 112, and pump 115. Suitable software, hardware, and/or firmware is incorporated into controller 103 to achieve the functionality described herein. It will be appreciated that
[0038] The various components of thermal stack 110 (i.e., fan 114, heatsink 113, Peltier 112, and block 111) are illustrated in a manner that is agnostic as to what form of thermal connectivity exists between those components. As described in further detail below, the components are generally connected via thermally conductive paths, but might also be coupled via convection/radiation paths. In addition, heat pipes, heat spreaders, and other structures for distributing heat energy may be used within thermal stack 110, but in the interest of simplicity are not illustrated in
[0039] As mentioned above, a wide variety of pads and other orthopedic devices may be used in connection with the system of
[0040] With respect to controller 103, wireless interface 104, power supply 102, and/or user interface 101, the terms “module” or “controller” refer to any suitable hardware, software, firmware, electronic control component, processing logic, and/or processor device, individually or in any combination. Such components include, without limitation: application specific integrated circuits (ASICs), field-programmable gate-arrays (FPGAs), electronic circuits, processors (shared, dedicated, or group) configured to execute one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
[0041] In one embodiment, power supply 102 is selected such that its capacity is sufficient to operate module 100 for approximately 20-60 minutes on a single charge. In one embodiment, the power supply 102 comprises a set of quick-change, rechargeable batteries that can be easily removed and replaced by the user to extend the duration that the system operates during a given session.
[0042] General Operation
[0043] With continued reference to the conceptual block diagram of
[0044] In cooling mode, operation of the system proceeds as follows: (1) the therapeutic component 160 is fixed to, worn, or otherwise secured to the patient; (2) a cooling temperature setpoint is selected via an application provided by mobile device 120; (3) the requested setpoint is transmitted to module 100 via wireless interface 104 (alternatively, the user may make a selection using the optional user interface 101 provided within module 100); (4) controller 103 adjusts the voltage applied to Peltier component 112, fan component 114, and pump 115 in accordance a standard control system algorithm (e.g., a PID controller) in order to reach the desired temperature set point; (5) heat energy from the patient is transferred, via the working fluid, to block 111; (6) that heat energy is conducted to the low side (cooler side) surface of Peltier component 112; (7) heat energy from the high side of Peltier component 112 is transferred to heatsink 113, which is then ejected to the ambient environment via fan component 114. The controller modulates the fluid temperature in accordance with a target (e.g., approximately 30.0-40.0° F. in the cooling mode) based on the target temperature selected by the user.
[0045] During the heating mode, the thermal conditions are largely reversed by reversing the polarity. That is, power is applied to Peltier Component 112 such that the surface in thermal communication with block 111 becomes the hotter surface, and that generated heat energy is transferred to the patient via pump 115 and the working fluid within tubing 132.
[0046] Control Module: Example Physical Configurations
[0047] Modules in accordance with the present invention may be implemented in a compact form with a variety of footprints, but preferably has a weight and size that is convenient for an ambulatory user. In that regard,
[0048] First,
[0049] It can be seen that the embodiment illustrated in
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[0051] In the interest of providing efficient and compact heating/cooling, a variety of small form-factor components may be used in connection with the present invention.
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[0056] Orthopedic Components/Application Examples
[0057] As mentioned above, the present invention may be used in connection with a wide range of orthopedic components and in a variety of contexts—both for humans and non-human animals. In that regard,
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[0063] As shown in
[0064] As mentioned briefly above, the present invention is not limited to humans. There are a lot of instances in which a dog, horse, cat, or other non-human animal may benefit from heating and/or cooling applied to the body.
[0065] User Interface Example
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[0069] Embodiments of the above heating/cooling device are described in terms of functional and/or logical block components and various processing steps. It should be appreciated that such block components may be realized by any number of hardware, software, and/or firmware components configured to perform the specified functions. For example, an embodiment of the present disclosure may employ various integrated circuit components, e.g., memory elements, digital signal processing elements, logic elements, look-up tables, or the like, which may carry out a variety of functions under the control of one or more microprocessors or other control devices.
[0070] In addition, the various functional modules described herein (i.e., the cloud computing server and heating/cooling algorithm of
[0071] Any of the data generated by system 100 (e.g., user configuration data or health data) may be stored and handled in a secure fashion (i.e., with respect to confidentiality, integrity, and availability). For example, a variety of symmetrical and/or asymmetrical encryption schemes and standards may be employed to securely handle the therapeutic data at rest (e.g., in system 100) and in motion (e.g., when being transferred between the various modules illustrated above). Without limiting the foregoing, such encryption standards and key-exchange protocols might include Triple Data Encryption Standard (3DES), Advanced Encryption Standard (AES) (such as AES-128, 192, or 256), Rivest-Shamir-Adelman (RSA), Twofish, RC4, RC5, RC6, Transport Layer Security (TLS), Diffie-Hellman key exchange, and Secure Sockets Layer (SSL).
[0072] In summary, what has been described are systems and methods for a compact, wearable, and portable therapeutic thermal control system capable of both heating and cooling being fully ambulatory if needed, that can be controlled by the user via an intuitive user interface provided on an external mobile device.
[0073] In accordance with one embodiment, a wearable, compact therapeutic thermal control system comprises: a therapeutic component configured to be removably attached to the body of a user, and a thermal control module fluidically coupled to the therapeutic component and configured to be worn by the user. The thermal module includes: a power supply; a controller; a wireless interface communicatively coupled to the controller; a wireless interface coupled to the controller; an electrothermal device having a first surface, a second surface, and electrical terminals communicatively coupled to the controller; a heatsink/fan subassembly thermally coupled to the first side of electrothermal device; a heat exchanger block thermally coupled to the second side of the electrothermal device; and a pump device configured to cause flow of a working fluid through the heat exchanger block and the therapeutic component; wherein the controller is configured to operate the electrothermal device in at least two modes: a first mode in which heat energy is removed from the working fluid via the heat exchanger block, and a second mode in which heat energy is supplied to the working fluid via the heat exchanger block; wherein the controller operates the electrothermal device in response to a command received from a mobile device communicatively coupled to the wireless interface.
[0074] In accordance with one embodiment, the controller is configured to operate the electrothermal device in a third, thermal contrast mode in which heat energy is alternately removed and supplied to the working fluid via the heat exchanger block.
[0075] In accordance with one embodiment, the therapeutic component is selected from the group consisting of cooling pads, leg braces, arm/elbow braces, back braces, face pads or off the face design, virtual reality headsets, and comfort pads, motorcycle helmets.
[0076] In accordance with one embodiment, the electrothermal device comprises a pair of Peltier components coupled in parallel to the heat exchanger block.
[0077] In accordance with one embodiment, the thermal control module is configured to be secured to at least one of: a user's arm, a user's waist, a user's leg, or a user's head.
[0078] A method of treating a patient using a wearable, compact therapeutic thermal control system, generally includes: removably attaching a therapeutic component to the body of the patient; providing a thermal control module fluidically coupled to the therapeutic component and configured to be removably fixed to the patient's body, the thermal module comprising: a power supply; a controller; a wireless interface communicatively coupled to the controller; a wireless interface coupled to the controller; an electrothermal device having a first surface, a second surface, and electrical terminals communicatively coupled to the controller; a heatsink/fan subassembly thermally coupled to the first side of electrothermal device; a heat exchanger block thermally coupled to the second side of the electrothermal device; and a pump device configured to cause flow of a working fluid through the heat exchanger block and the therapeutic component; selectively operating the electrothermal device in at least two modes: a first mode in which heat energy is removed from the working fluid via the heat exchanger block, and a second mode in which heat energy is supplied to the working fluid via the heat exchanger block; operating the electrothermal device in response to a command received from a mobile device communicatively coupled to the wireless interface.
[0079] In addition, those skilled in the art will appreciate that embodiments of the present disclosure may be practiced in conjunction with any number of systems, and that the systems described herein are merely exemplary embodiments of the present disclosure. Further, the connecting lines shown in the various figures contained herein are intended to represent example functional relationships and/or physical couplings between the various elements. It should be noted that many alternative or additional functional relationships or physical connections may be present in an embodiment of the present disclosure.
[0080] As used herein, the word “exemplary” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other implementations, nor is it intended to be construed as a model that must be literally duplicated.
[0081] While the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing various embodiments of the invention, it should be appreciated that the particular embodiments described above are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. To the contrary, various changes may be made in the function and arrangement of elements described without departing from the scope of the invention.